Turbo tunes
- Published in Zoom magazine - Issue 42
For mild power upgrades or budget turbo
conversions, second-hand OE turbochargers can be a cost-effective
alternative to brand-new aftermarket units. Knowing which one best suits
your requirements is another matter. In this issue, we start by looking at
popular Nissan turbos.
The importing of a second-hand Japanese
original-equipment and aftermarket parts, which has literally boomed during
the keen enthusiast some extremely interesting options. Specifically, when
it comes to turbochargers. Where selection was very limited (and knowledge
base quite small) only a few years ago, these days things have changed
dramatically.
Turbocharged performance engines still being the
flavour of the month in Japan have ensured that at second-hand import level
there is a plethora of turbochargers available to either upgrade your
existing turbo engine, or to force induct a normally induct a normally
aspirated engine. A good example of applying Japanese original-equipment
manufactured turbos to a specific engine is the Workhorse Wake-up twin-turbo
Falcon project we recently did. Compared to the cost of an aftermarket
turbo, a reconditioned second-hand turbo can make much sense.
You have to be sensible about the whole thing,
though. You must realise that matching up a second-hand import turbocharger
to your engine is never going to be a substitute for a brand-new, properly
matched turbocharger, such as the latest Garrett roller-bearing offerings.
The reasons are simple. Most of the OEM units feature ceramic turbine
construction, which limits the amount of shaft speed (boost) they can handle
before the turbine simply delaminates and fails. For sensible, mild power
upgrades, though, a reconditioned factory turbocharger can be quite a good
thing.
Many readers won't be surprised that most of the
turbos we feature here are of Nissan origin. It's not that they are any
better than anything else is; it's just that they are the most plentiful,
the cheapest and, in many instances, offer the most performance. Also, being
Garrett designed, they are the most serviceable and 'modifiable', from an
aftermarket point of view.
While these are not the ONLY turbochargers
available from Nissan, they are the most common offerings from importers.
From here it's up to you to determine what best suits your application.
Think wisely when you purchase and realise that for reliable, trouble-free
service the turbo should be reconditioned before it can be used. Ensure you
have some idea of how much this will cost before you pay for a turbo.
NB: Thanks to Japanese Motorsport (08) 8260
6929, ATS (08) 9377 2511 and GCG Turbochargers (02) 9708 2122 for the
compilation of this data.
GARRETT T25 |
They are from the small series of
turbochargers specifically engineered for original-equipment
small-capacity engines, have their roots in the ET Pulsar, and culminate
in a 'twin' application on the 300ZX twin-turbo VG30DETT. In single
form, they are not recommended for performance applications. |
Car of Origin: |
Nissan S13 Silvia/180SX |
Engine: |
CA18DET |
Flange: |
Four-bolt; it fits most Nissan four-cylinder
turbo engines |
Max. Power Rating: |
Approximately 130kW |
Max. Boost: |
1.0bar (14.5psi) |
Cover Size: |
Exhaust 0.48 AR, compressor 0.49 AR |
Comments: |
A small and reasonably ineffiecient
turbocharger that should only really be used as a straight fit for an
existing CA18DET engine to replace a failed unit. It's not recommended
as a bolt-on for a normally aspirated engine of more than 1600cc. |
Cost: |
Normally quite expensive, $450+ due to the
replacement demand in the normal service industry for these turbocharger |
Rating: |
One out of five. |
|
|
Car of Origin: |
Nissan PS13 Silvia/180SX |
Engine: |
SR20DET |
Flange: |
Same as above |
Max. Power Rating: |
Approximately 160kW |
Max. Boost: |
1.2bar (17.4psi) |
Cover Size: |
Exhaust 0.64 AR, compressor 0.60 AR |
Comments: |
Improved flowing version of the CA18DET turbo
makes it a great straight-fit bolt-on to the CA series, but becomes
borderline on even a lightly modified SR20 engine. That the S14 series
of cars moved to using a bigger T28-style unit is testimony to this. |
Cost: |
Again, being a straight fit for all of the
2-litre turbo imports makes them an in-demand unit and pushes their cost
through the roof. $550+ makes them expensive, but they are a great
fit-up for a lightly tuned S13 CA18DET |
Rating: |
Two out of five. |
GARRETT T28 |
The next size up from the T25, the
T28 series of turbochargers are more serious items. They are used in
twin form on the Nissan Skyline GT-R and singularly on the Pulsar GTi-R,
S14 and S15 series Silva/200SX. They make a decent upgrade for the S13
series of cars when more than 150kW are reliably expected to be
produced. |
Car of Origin: |
Nissan S14 200SX pre-1996 |
Engine: |
SR20DET |
Flange: |
Four-bolt, same as the T25 series. |
Max. Power Rating: |
Approximately 170kW |
Max. Boost: |
1.2bar (17.4psi) |
Cover Size: |
Exhaust 0.64 AR, compressor 0.60 AR |
Comments: |
The ultimate OE bolt-up to the S13 series of
cars, the best part is that it bolts straight on. A good little
all-round mid-range turbocharger that has proven itself to be extremely
reliable in service. |
Cost: |
Expensive due to their fitment to an
Australian-delivered car. Their price starts at $650 for a second-hand
unit. |
Rating: |
Three out of five |
|
|
Car of Origin: |
Nissan S14 200SX post-1996, S15 |
Engine: |
SR20DET |
Flange: |
Four-bolt, the same as the T25 series |
Max. Power Rating: |
Approximately 170kW or slightly more |
Max. Boost: |
1.2bar (17.4psi) |
Cover Size: |
Exhaust 0.64 AR, compressor 0.60 AR |
Comments: |
While the housing are the same as the earlier
S14 turbocharger, the latter item has sophisticated Garrett ball-bearing
internals, which guarantee a faster ramp-up to boost than the previous
model. This is the pick of the T28 series. |
Cost: |
They're hard to find second hand due to the
relative scarcity of the S14 black rocker cover engines. Normally, you
are best off to buy these new from a turbo supplier. |
Rating: |
Four out of five |
|
|
Car of Origin: |
Nissan Skyline R32, R33 GT-R |
Engine: |
RB26DETT |
Flange: |
Four-bolt, the same as the T25 series |
Max. Power Rating: |
Approximately 150kW |
Max. Boost: |
1.3bar (18.8psi) |
Cover Size: |
Exhaust 0.48 AR, compressor 0.60 AR |
Comments: |
They are really only good for use on stock
GT-R engines due to their relatively small exhaust housing. For some
reason, they seem to be able to handle more boost before turbine
failure, but there are still plenty that have let go. |
Cost: |
Anything with a GT-R part number is expensive! |
Rating: |
Two out of five |
GARRETT RB20/25 SERIES |
Even though many tuners refer to
the RB20 and VG30 (single) turbochargers as being a T3, this is not the
case. Being a Nissan-branded item and having only Nissan identification
markings on them (no AR markings etc.) can make identification
difficult. All of the ball-bearing turbos have a telltale 'fatter'
centre core section, as well as a bolt through the centre housing, which
looks as though it has an effect on the thrust bearing pre-load.
Overall, these turbos are very good performers. |
Car of Origin: |
Nissan Skyline R31 GTS |
Engine: |
RB20DET NICS (ribbed rocker cover) |
Flange: |
Four bolt T3 style |
Max. Power Rating: |
140kW |
Max. Boost: |
1.2bar (17.4psi) |
Cover Size: |
AR not identified |
Comments: |
A poor-performing turbocharger that was only
used on a handful of engines by Nisan before being replaced with the
newer technology ball-bearing units. Top-end power is far from good, and
the actual response (boost-response time) is also quite poor. It's one
to steer away from. |
Cost: |
Dirt-cheap, as they are not in any demand.
They have been seen to be as low as $100. |
Rating: |
One out of five |
|
|
Car of Origin: |
Nissan Skyline R32 GTS-t |
Engine: |
RB20DET ECCS (silver rocker cover) |
Flange: |
Four bolt T3 style |
Max. Power Rating: |
160kW |
Max. Boost: |
1.2bar (17.4psi) |
Cover Size: |
AR not identified |
Comments: |
A big step in the right direction from both
Nissan and Garrett. A truely nice turbocharger, complete with modern
aerodynamics and ball bearing construction. It's a perfect choice to get
the best from an internally stock, standard injector/management set-up.
On a CA18 with a custom manifold, they are really good things. |
Cost: |
Reasonable, with some examples floating around
the importers for as little as $400. You have to be quick thoughm as
they tend to sell fairly quickly. |
Rating: |
Four out of five. |
|
|
Car of Origin: |
Nissan Skyline R33 GT25-T |
Engine: |
RB25DET |
Flange: |
Four bolt T3 style |
Max. Power Rating: |
Approximately 185kW |
Max. Boost: |
1.2bar (17.4psi) |
Cover Size: |
AR not identified |
Comments: |
The big daddy of the range makes the RB25
turbocharger good for almost any mild six-cylinder application.
Sparkling boost response in the low-rpm range and a reasonably
hard-hitting top end make this the most common upgrade found on the
RB20DET. It's highly recommended. |
Cost: |
Being very difficult to get hold of makes them
highly variable in price. Sometimes about $700, sometimes more. |
Rating: |
Five out of five. |
|
|
Car of Origin: |
Nissan Gloria, 300ZX |
Engine: |
VG30DET |
Flange: |
Four-bolt T3 style |
Max. Power Rating: |
190kW |
Max. Boost: |
1.2bar (17.4psi) |
Cover Size: |
AR not identified |
Comments: |
Apparently, these are slightly larger in
exhaust housing size than the RB25, but have a fractionally smaller and
different trim compressor. Information on these is sketchy, but due to
their almost unknown application they are easier to find than the RB25
roller. A good choice, particularly if you put the RB25 compressor and
cover straight on. In excess of 200kW have been produced with this
combination. |
Cost: |
Fractionally cheaper than the RB25 turbo and
not as hard to get. They have been advertised at $650. |
Rating: |
Four out of five |
|