2005 Toyota MR2 Spyder Owners Manual

NOTICE

Be careful not to drop engine oil on the vehicle components.

If the oil level is below or only slightly above the low level, add engine oil of the same type as already in the engine. Remove the oil filler cap and add engine oil in small quantities at a time, checking the dipstick. We recommend that you use a funnel when adding oil. The approximate quantity of oil needed to raise the level between low and full on the dipstick is indicated below for reference. When the level reaches within the correct range, install the filler cap hand−tight. Oil quantity, L (qt., lmp. qt.):

1.3 (1.4, 1.1)

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Recommended viscosity:

SAE 5W−30

OIL008

Outside temperature

SOIL13

API service symbol

SAE 5W−30 is the best choice for good fuel economy, and good starting in cold weather. If SAE 5W−30 oil is not available, SAE 10W−30 oil may be used. However, it should be replaced with SAE 5W−30 at the next oil change.

Oil identification marks Either or both API registered marks are added to some oil containers to help you select the oil you should use. The API Service Symbol is located any- where on the outside of the container. The top portion of the label shows the oil quality by API (American Petroleum Institute) designations such as SL. The center portion of the label shows the SAE viscosity grade such as SAE 5W−30. “Energy−Conserving” shown in the lower portion, has fuel−saving capabilities. The ILSAC (International Lubricant Stan- dardization and Approval Committee) Certi- fication Mark is displayed on the front of the container.

indicates

that

the

oil

ILSAC certification mark

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04 09.01

Z72109

ensure

excellent

for your engine,

lubrication To performance “Toyota Genuine Motor Oil” is available, which has been specifically tested and approved for all Toyota engines. Please contact your Toyota dealer further details about Motor Oil”.

for “Toyota Genuine

(For

the coolant

Checking the engine coolant level Look at the see−through coolant reser- voir when the engine is cold. The cool- ant level is satisfactory if it is between the “FULL” and “LOW” lines on the reservoir. If the level is low, add the coolant. type, see “Coolant type selection” described be- low.) The coolant level in the reservoir will vary with engine temperature. However, if the level is on or below the “LOW” line, add coolant. Bring the level up to the “FULL” line. If the coolant level drops within a short time after replenishing, there may be a leak the radiator, hoses, drain cock and water pump. If you can find no leak, have your Toyota dealer test the cap pressure and check for leaks in the cooling system.

the system. Visually check

in

improper coolants may damage

Coolant type selection Use of your engine cooling system. Only use “Toyota Super Long Life Coolant” or similar high quality ethylene glycol based non−silicate, non−amine, non−nitrite, and non−borate coolant with long−life hy- brid organic acid technology. (Coolant with long−life hybrid organic acid technology is a combination of low phosphates and or- ganic acids.) “Toyota Super Long Life Coolant” is a mix- ture of 50% coolant and 50% deionized water. This coolant provides protection down to about −35_C (−31_F).

NOTICE

Do not use plain water alone.

CAUTION

To prevent burning yourself, do not remove the coolant reservoir cap or air release valve when the engine is hot.

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Z72109

Toyota recommends “Toyota Super Long Life Coolant”, which has been tested to ensure that it will not cause corrosion nor result in malfunction of your engine coolant system with proper usage. “Toyota formulated Super Long Life Coolant” with acid technology and has been specifically designed to avoid engine cooling system malfunction on Toyota vehicles. Please contact your Toyota dealer further details.

is organic

long−life

hybrid

for

Checking the radiator and condenser If any of the above parts are extremely dirty or you are not sure of their condi- tion, take your vehicle to a Toyota dealer.

CAUTION

To prevent burning yourself, be care- ful not to touch the radiator or con- denser when the engine is hot.

NOTICE

To prevent damage to the radiator and condenser, do not perform the work by yourself.

Checking brake fluid

SB72015

reservoir. The

To check the fluid level, simply look at the see−through level should be between the “MAX” and “MIN” lines on the reservoir. It is normal for the brake fluid level to go down slightly as the brake pads wear. So be sure to keep the reservoir filled. If the reservoir needs frequent refilling, it may indicate a serious mechanical prob- lem.

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If the level is low, add SAE J1703 or FMVSS No.116 DOT 3 brake fluid to the brake reservoir. Remove and replace the reservoir cap by hand. Fill the brake fluid to the dotted line. This brings the fluid to the correct level when you put the cap back on. Use only newly opened brake fluid. Once opened, brake fluid absorbs moisture from the air, and excess moisture can cause a dangerous loss of braking.

CAUTION

Take care when filling the reservoir because brake fluid can harm your hands or eyes. If fluid gets on your hands or in your eyes, flush the af- fected area with clean water immedi- ately. If you still feel uncomfortable with your hands or eyes, go to the doctor.

Checking power steering fluid

NOTICE

If you spill some of the fluid, be sure to wipe it off to prevent it from dam- aging the parts or paintwork.

If cold O.K.

Close

Open

If hot O.K.

SB72002

If cold add

If hot add

inside

remove

the cover

Check the fluid level through the reser- voir. If necessary, add Toyota P.S fluid EH or equivalent. the power steering Before checking fluid, the trunk. (See “Replacing light bulbs” on page 228 in Section 7−3.) If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little more in frigid temperatures), the fluid is hot (60_C—80_C or 140_F—175_F). You may also check the level when the fluid is temperature, 10_C—30_C or 50_F—85_F) if the engine has not been run for about five hours.

(about

room

cold

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Clean all dirt from the outside of the res- ervoir tank and look at the fluid level. If the fluid is cold, the level should be in the “COLD” range. Similarly, if it is hot, the fluid level should be in the “HOT” range. If the level is at the low side of either range, add Toyota P.S fluid EH or equiva- lent to bring the level within the range. To remove the reservoir cap, turn it coun- terclockwise and it, turn it clockwise. After replacing the reser- voir cap, visually check the steering box case, vane pump and hose connections for leaks or damage.

lift up. To reinstall

CAUTION

The reservoir tank may be hot so be careful not to burn yourself.

NOTICE

Avoid overfilling, or the power steer- ing could be damaged.

Checking tire inflation pressure

SB72031

Keep your tire inflation pressures at the proper level. The recommended cold tire inflation pressures, tire sizes and the com- bined weight of occupants and cargo (vehicle capacity weight) are de- scribed on page 240 and 244. They are also described on the tire and loading information label as shown. You should check the tire inflation pressures every two weeks, or at least once a month. And do not forget the spare! The for checking tire inflation pressure should be observed: D The

instructions

be checked only when the tires are cold. If your vehicle has been parked for at least 3 hours and has not been driven for more than 1.5
km or 1 mile since, you will get an accurate cold tire inflation pres- sure reading.

following

pressure

should

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D Always use a tire pressure gauge. The appearance of a tire can be misleading. Besides, tire inflation pressures that are even just a few pounds off can degrade ride and handling.

D Do not bleed or reduce tire inflation pressure after driving. It is normal for the tire inflation pressure to be higher after driving. D Never exceed the vehicle capac- ity weight. Passenger and lug- gage weight should be located so that the vehicle is balanced.

Tire pressure gauge

INSPECTION AND ADJUSTMENT PROCEDURE 1. Remove the tire valve cap. 2. Press the tip of the tire pressure

gauge to the tire valve.

3. Read the pressure using the grad-

uations of the gauge.

4. In case the tire inflation pressure is not within the prescribed range, insert the compressed air from the valve. In case of applying too much air, press the center of the valve and release the air to adjust.

5. After completing the tire inflation pressure measurement and ad- justment, apply soapy water to the valve and check for leakage.

6. Install the tire valve cap. If a gauge and air pump are not avail- able, have your vehicle checked by your Toyota dealer.

CAUTION

Be sure to reinstall the tire valve caps. Without the valve caps, dirt or moisture could get into the valve core and cause air leakage. If the caps have been lost, have new ones put on as soon as pos- sible.

Incorrect tire inflation pressure may waste fuel, reduce the comfort of driv- ing, reduce tire life and make your ve- hicle less safe to drive. If a tire frequently needs refilling, have it checked by your Toyota deal- er.

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CAUTION

Keep your tires properly inflated. Otherwise, the following condi- tions may occur and cause an ac- cident resulting in death or seri- ous injuries. Low tire pressure (underinfla- tion)— D Excessive wear D Uneven wear D Poor handling D Possibility of blowouts from an

overheated tire

D Poor sealing of the tire bead D Wheel deformation and/or tire

separation

D A greater possibility of tire

damage from road hazards

Checking and replacing tires

Tread wear indicator

High tire pressure (overinfla- tion)— D Poor handling D Excessive wear D Uneven wear D A greater possibility of tire

damage from road hazards

CHECKING YOUR TIRES Check the tire’s tread for tread wear indicators. If the indicators show, replace the tires. The loca- tion of tread wear indicators is shown by the “TWI” or “Δ” marks, etc., molded on the sidewall of each tire.

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The tires on your Toyota have built−in tread wear indicators to help you know when the tires need replace- ment. When the tread depth wears to 1.6 mm (0.06 in.) or less, the indica- tors will appear. If you can see the indicators in two or more adjacent grooves, the tire should be replaced. The lower the tread, the higher the risk of skidding. Vehicles equipped with 185/55R15
or 215/45R16 tires: Your Toyota has been fitted with specially developed tires which provide exceptional dy- namic performance under general road conditions. However your riding comfort may worsen a little and road noise may increase during driving. You may also notice that your tires will wear more rapidly and tire grip performance will be reduced on the snowy and/or roads when compared to standard tires. Be sure to have snow tires or tire chains on the snowy and/or icy roads and drive carefully with the speed appropriate for road conditions.

icy

NOTICE

from

Low profile tire like 185/55R15
or 215/45R16 may have greater damage than usual tires to its tire wheel when receiving im- pact the road surface. Therefore, pay attention to the followings. z Be sure to use with proper tire pressure. If the tire infla- tion pressure is low, the tire may have a greater damage. For information about tire inflation pressure, see page 244 in Section 8.

detailed

z Avoid driving onto high, sharp−edged objects and oth- er road hazards. Failure to do so can lead to severe tire damage.

The effectiveness of snow tires is lost if the tread wears down below 4 mm (0.16 in.). If you have tire damage such as cuts, splits, cracks deep enough to expose the fabric, or bulges indi- cating internal damage, the tire should be replaced. If a tire often goes flat or cannot be properly repaired due to the size or location of a cut or other damage, it should be replaced. If you are not sure, consult with your Toyota dealer. If air loss occurs while driving, do not continue driving. Driving even a short distance can damage a tire beyond repair. Any tires which are over 6 years old must be checked by a qualified technician even if damage is not obvious. Tires deteriorate with age even if they have never or seldom been used.

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This applies also to the spare tire and tires stored for future use. REPLACING YOUR TIRES When replacing a tire, use a tire of the same size and construction, and the same or greater maximum load as the originally installed tires. Also, all the tires must be the same brand and have the same tread patterns. Using any other size or type of tire may seriously affect handling, ride, speedometer/odometer calibration, ground clearance, and clearance be- tween the body and tires or snow chains.

Check that the maximum load of the replaced tire is greater than 1/2 of the Gross Axle Weight Ratings (GAWR) of either the front axle or the rear axle, whichever is greater. As for the maximum load of the tire, see the load limit at maximum cold tire inflation pressure mentioned on the sidewall of the tire, and as for the Gross Axle Weight Ratings (GAWR), see the Cer- tification Label. For details about the sidewall of the tire and the Certifica- tion Label, see pages 141 and 139.

CAUTION

Observe the following instruc- tions. Otherwise, an accident may occur resulting in death or serious injuries. D Do not mix radial, bias belted, or bias−ply tires on your ve- hicle, as this may cause dan- gerous handling characteris- tics resulting in loss of control. D Do not use tires other than the manufacturer’s recommended size, as this may cause danger- ous handling characteristics resulting in loss of control.

D Do not use tires of different brands, sizes, construction or tread patterns, as this may cause dangerous handling characteristics in loss of control.

resulting

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Toyota recommends all four tires, or at least both front or rear tires be replaced at a time as a set. See “If you have a flat tire—” on page 167 in Section 4 for tire change proce- dure. When a tire is replaced, the wheel should always be balanced. An unbalanced wheel may affect ve- hicle handling and tire life. Wheels can get out of balance with regular use and should therefore be balanced occasionally. When replacing a tubeless tire, the air valve should also be replaced with a new one.

Rotating tires

SB72017

Turning direction

Turning direction indicators

SB72019

Do not rotate the tires as the tire sizes are different such as with front to rear, left to right or using the spare tire. Performing such tire rotation may result in the tires in- terfering with the body or in un- even wear of the tires, so that steerability of the vehicle is im- paired. Tires with turning direction indicator— The tire is a uni−directional type and cannot be used for tire rotation. Using the tire on the opposite side to the designated side will impair the tire performance. The spare tire— The tire is designed for temporary use only and cannot be used for tire rota- tion.

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Installing snow tires and chains WHEN TO USE SNOW TIRES OR CHAINS Snow tires or chains are recommended when driving on snow or ice. On wet or dry roads, conventional tires provide better traction than snow tires. SNOW TIRE SELECTION If you need snow tires, select tires of the same size, construction and load capacity as the originally installed tires. Do not use tires other than those men- tioned above. Do not install studded tires without first checking local regulations for possible restrictions.

CAUTION

the

following

Observe instructions. Otherwise, an accident may occur re- sulting in death or serious injuries. Do not use snow tires other than the manufacturer’s recommended size, as this may cause dangerous handling characteristics resulting loss of control.

in

SNOW TIRE INSTALLATION Snow tires should be installed on all wheels. Installing snow tires on the rear wheels only can lead to an excessive difference in road grip capability between the front and rear tires which could cause loss of vehicle control. When storing removed tires, you should store them in a cool dry place. Mark the direction of rotation and be sure to install them in the same direction when replacing.

CAUTION

D Do not drive with the snow tires

incorrectly inflated.

D Never drive over 120 km/h (75 mph)

with any type of snow tires.

TIRE CHAIN SELECTION Use the tire chains which are the cor- rect size for your rear tires. For 215/45R16 tires, use genuine Toyota tire chains or equivalent for use on the MR2. Regulations regarding the use of tire chains vary according to location or type of road, so always check local reg- ulations before installing chains.

NOTICE

If the wrong combination of tire and chain is used, the chains could dam- age the vehicle body.

D MR2 genuine tire chains

(Part No.08325−11020)

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the

CHAIN INSTALLATION Install the chains on the rear tires as tightly as possible. Do not use tire tires. Retighten chains on chains after km (1/4—1/2 mile). When installing chains on your tires, care- fully follow the instructions of the chain manufacturer.

front driving

0.5—1.0

CAUTION

D Do not exceed 50 km/h (30 mph) or recom- is

the chain manufacturer’s mended speed lower.

limit, whichever

D Drive carefully avoiding bumps, holes, and sharp turns, which may cause the vehicle to bounce.

D Avoid sharp turns or locked−wheel braking, as use of chains may ad- versely affect vehicle handling.

D When driving with chains installed, to drive carefully. Slow be sure down before entering curves to avoid losing control of the vehicle. Otherwise an accident may occur.

NOTICE

Do not attempt to use a tire chain on the compact spare tire, as it may re- sult in damage to the vehicle as well as the tire.

Replacing wheels WHEN TO REPLACE YOUR WHEELS If you have wheel damage such as bending, cracks or heavy corrosion, the wheel should be replaced. If you fail to replace a damaged wheel, the tire may slip off the wheel or cause loss of handling control. WHEEL SELECTION When replacing wheels, care should be taken to ensure that the wheels are re- placed by ones with the same load ca- pacity, diameter, rim width, and offset. Correct replacement wheels are available at your Toyota dealer. A wheel of a different size or type may adversely affect handling, wheel and bear- ing life, brake cooling, speedometer/odom- eter calibration, stopping ability, headlight aim, bumper height, vehicle ground clear- ance, and tire or snow chain clearance to the body and chassis. Replacement with used wheels is not rec- ommended as they may have been sub- jected to rough treatment or high mileage and could fail without warning. Also, bent wheels which have been straightened may have structural damage and therefore should not be used. Never use an inner tube in a leaking wheel which is designed for a tubeless tire.

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CAUTION

the

following

Observe instructions. Otherwise, an accident may occur re- sulting in death or serious injuries. Do not use wheels other than the manufacturer’s recommended size, as this may cause dangerous handling characteristics resulting loss of control.

in

Aluminum wheel precautions D When check after driving your vehicle 1600km (1000 miles).

the wheel nuts are the

aluminum wheels, tight first

installing that

D If you have repaired or changed your tires, check that the wheel nuts are still tight after driving 1600 km (1000
miles).

D When using tire chains, be careful not

to damage the aluminum wheels.

D Use only Toyota wheel nuts and for your aluminum

wrench designed wheels.

D When balancing your wheels, use only Toyota balance weights or equivalent and a plastic or rubber hammer.

D As with any wheel, periodically check your aluminum wheels for damage. If damaged, replace immediately.

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SECTION 7− 3

DO−IT−YOURSELF MAINTENANCE Electrical components Checking battery condition Battery recharging precautions Checking and replacing fuses Adding washer fluid Replacing light bulbs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

224
225
226
227
228

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Checking battery condition— —Precautions

CAUTION

BATTERY PRECAUTIONS The battery produces flammable and explosive hydrogen gas. D Do not cause a spark from the bat-

tery with tools.

D Do not smoke or light a match near

the battery.

The electrolyte contains poisonous and corrosive sulfuric acid. D Avoid contact with eyes, skin or

clothes.

D Never ingest electrolyte. D Wear protective safety glasses when

working near the battery.

D Keep children away from the bat-

tery.

EMERGENCY MEASURES D If electrolyte gets

in your eyes, flush your eyes with clean water immediately immediate medical attention. If possible, con- tinue to apply water with a sponge or cloth while en route to the medi- cal office.

and get

D If electrolyte gets on your skin, thoroughly wash the contact area. If you feel pain or burning, get medi- cal attention immediately.

D If electrolyte gets on your clothes, there is a possibility of its soaking through to your skin, so immediate- ly take off the exposed clothing and follow the procedure above, if nec- essary.

D If you accidentally swallow electro- lyte, drink a large quantity of water or milk. Follow with milk of magne- sia, beaten raw egg or vegetable oil. Then go immediately for emer- gency help.

—Checking battery exterior

Hold−down clamp

SB73076

Ground cable

Terminals

Check the battery for corroded or loose terminal connections, cracks, or loose hold−down clamp. a. If the battery is corroded, wash it off with a solution of warm water and bak- ing soda. Coat the outside of the termi- nals with grease to prevent further cor- rosion.

b. If the terminal connections are loose, their clamp nuts—but do not

tighten overtighten.

c. Tighten

the hold−down clamp only enough to keep the battery firmly in place. Overtightening may damage the battery case.

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NOTICE

Type A

—Checking battery condition

z Be sure the engine and all accesso- ries are off before performing main- tenance.

z When checking the battery, remove the ground cable from the negative terminal (“−” mark) first and rein- stall it last.

z Be careful not to cause a short cir-

cuit with tools.

z Take care no solution gets into the

battery when washing it.

Green

Dark

Clear or light yellow

Z73001

Type B

Blue

White

Red

CHECKING BY INDICATOR Check the battery condition by the indi- cator color.

Indicator color

Type A

Green

Type B

Blue

Dark

White

Clear or

light yellow

Red

Condition

Good

Charging necessary. Have battery checked by your Toyota dealer. Have battery checked by your Toyota dealer.

Battery recharging precautions During recharging, the battery is pro- ducing hydrogen gas. Therefore, before recharging: 1. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.

2. Be sure the power switch on the re- charger the charger cables to the battery and when disconnecting them.

is off when connecting

CAUTION

D Always charge the battery in an un- confined area. Do not charge the battery in a garage or closed room where there is not sufficient ventila- tion.

D Only do a slow charge (5 A or less). Charging at a quicker rate is dangerous. The battery may explode causing personal injuries.

NOTICE

Never recharge the battery while the engine is running. Also, be sure all accessories are turned off.

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Checking and replacing fuses

SB73035

SB73037

SB73066

Good

Blown

Good

Blown

Type A

Type C

SB73036

Good

Blown

Type B

226

If the headlights or other electrical components do not work, check the fuses. If any of the fuses are blown, they must be replaced. See “Fuse locations” on page 200 in Sec- tion 7−1 for locations of the fuses. Turn the ignition switch and inoperative component off. Pull the suspected fuse straight out and check it. Determine which fuse may be causing the problem. The lid of the fuse box shows the name of the circuit for each fuse. See page 245 in Section 8 for the functions controlled by each circuit. Type A fuses can be pulled out by the pull−out tool. The location of the pull−out tool is shown in the illustration.

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If you are not sure whether the fuse has blown, try replacing the suspected fuse with one that you know is good. If the fuse has blown, push a new fuse into the clip. Only install a fuse with the amperage rat- ing designated on the fuse box lid. If you do not have a spare fuse, in an emergency you can pull out the “D P/W”, “P P/W” or “CIG” fuse, which may be dispensable for normal driving, and use it if its amperage rating is the same. If you cannot use one of the same amper- age, use one that is lower, but as close to the rating as possible. If the amperage is fuse might blow out again but this does not indicate anything wrong. Be sure to get the correct fuse as soon as possible and return the substitute to its original clip. It is a good idea to purchase a set of spare fuses and keep them in your ve- hicle for emergencies. If fuse immediately blows out, there is a problem with the electrical sys- tem. Have your Toyota dealer correct it as soon as possible.

that specified,

the new

lower

than

the

CAUTION

Never use a fuse with a higher am- perage rating, or any other object, in place of a fuse. This may cause ex- tensive damage and possibly a fire.

Adding washer fluid

SB73003

If any washer does not work, the wash- er tank may be empty. Check the wash- er fluid level on the level gauge. If the washer fluid level is below “LOW”, add washer fluid. You may use plain water as washer fluid. However, in cold areas where tempera- tures range below the freezing point, use washer fluid containing antifreeze. This product is available at your Toyota dealer and most auto parts stores. Follow the manufacturer’s directions for how much to mix with water.

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NOTICE

Do not use engine antifreeze or any other substitute because it may dam- age your vehicle’s paint.

the

The inside of the lens of exterior lights such as headlights may temporarily fog up when the lens becomes wet in the rain or in a car wash. This is not a problem because the is caused by fogging temperature difference between the outside and inside of the lens, just like the wind- shield fogs up in the rain. However, if there is large drop of water on the inside of the lens, or if there is water pooled inside the light, contact your Toyota deal- er.

following

illustrations show how

Replacing light bulbs— The to gain access to the bulbs. When replacing a bulb, make sure the ignition switch and light switch are off. Use bulbs with the wattage ratings given in the table.

CAUTION

D To prevent burning yourself, do not replace the light bulbs while they are hot.

D Halogen bulbs have pressurized gas inside and require special handling. They can burst or shatter if scratched or dropped. Hold a bulb only by its plastic or metal case. Do not touch the glass part of a bulb with bare hands.

NOTICE

Only use a bulb of the listed type.

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Light bulbs

Bulb No.

W Type

Headlights (low beam)

Headlights (high beam)

Front fog lights

Parking lights

Front lights

turn

signal

— 55

— 60

— 51
—

— 21

Front side marker lights

— 3.8

signal

— 21

turn

Rear lights Stop/tail lights

Stop lights

— 21/5
— 21
— 21

Back−up lights License plate lights — — Interior light

High mounted stop light

—

A: HB4 halogen bulbs B: HB3 halogen bulbs C: H7 halogen bulbs D: Wedge base bulbs (amber) E: Wedge base bulbs (clear) F: Double end bulbs BEFORE REPLACING LIGHT BULBS Replacing headlights, parking lights and front turn signal lights.

SB73070a

1. Remove the front box cover.

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—Headlights (low beam)

SC73006b

SC18005

SB73043a

2. Remove the cover in the trunk. Remove and shown in the following illustrations.

install

the cover clips as

Removing clips

1. Unplug the connector. Remove the

rubber cover.

If the connector is tight, wiggle it.

SC18006

Installing clips

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—Headlights (high beam)

SB73044a

SB73075a

SB73077

2. Release

the bulb retaining spring and remove the bulb. Install a new bulb and the bulb retaining spring.

3. Install the rubber cover as shown and fit it securely on the boss. Plug in the connector.

1. Turn the bulb and remove it.

To install a bulb, align the tabs of the bulb with the mounting hole.

the cutouts of

Make sure the rubber cover fits securely on the connector and the headlight body. Aiming is not necessary after replacing the bulb. When aiming adjustment is nec- essary, contact your Toyota dealer.

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—Front fog lights If either the left or right front fog lights burns out, contact your Toyota dealer.

NOTICE

Do not try to replace the front fog light bulbs by yourself. You may dam- age the vehicle.

SB73078

SB73079

2. Unplug the connector while depress-

ing the lock release.

If the connector is tight, wiggle it.

3. Install a new bulb and the connector

into the mounting hole.

Aiming is not necessary after replacing the bulb. When aiming adjustment is nec- essary, contact your Toyota dealer.

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—Parking lights

—Front turn signal lights

—Front side marker lights

SD73005a

SD73007a

SB73071a

SD73006a

SD73008a

Phillips−head screw: Use a phillips−head screwdriver.

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—Rear turn signal, stop/tail, stop and back−up lights

SB73072a

SB73074a

SD73009

SB73073a

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—License plate lights

SD73010a

SB73021

SB73023

a: Back−up light b: Rear turn signal light c: Stop/tail light d: Stop light

CAUTION

Be careful when you work in the area around the engine after driving in or- der to prevent burning yourself. The engine hood, the support rod, or sur- rounding area could be hot after driv- ing.

SB73022

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—High mounted stop light

SB73062

SB73060

SB73058

SB73052

SB73057

SB73059

236

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CAUTION

Be careful when you work in the area around the engine after driving in or- der to prevent burning yourself. The engine hood, the support rod, or sur- rounding area could be hot after driv- ing.

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SECTION 8

SPECIFICATIONS Specifications Dimensions and weight Engine Fuel Service specifications Tires Fuses

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

240
240
240
241
244
245

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Dimensions and weight Overall length mm (in.) Overall width mm (in.) Overall height mm (in.) mm (in.) Wheelbase mm (in.) Front tread Rear tread mm (in.) Vehicle capacity weight (occupants + luggage) kg (lb.)

∗: Unladen vehicle

3885 (153.0) (66.7) 1695
(48.8)∗ 1240
(96.5) 2450
(58.1) 1475
1460
(57.5)

193

(425)

Engine Model:

1ZZ−FE

Type:

4 cylinder in line, 4 cycle, gasoline

Bore and stroke, mm (in.):

79.0 91.5 (3.11 3.60) Displacement, cm3 (cu. in.):

1794 (109.5)

Fuel Fuel type:

Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher

Fuel tank capacity, L (gal., Imp. gal.):

48 (12.7, 10.6)

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Service specifications ENGINE Valve clearance (engine cold), mm (in.):

Intake Exhaust

0.15—0.25 (0.006—0.010) 0.25—0.35 (0.010—0.014)

Spark plug type:

DENSO NGK

SK16R11
IFR5A11
Spark plug gap, mm (in.):

1.1 (0.043)

ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):

Oil grade:

API grade SL “Energy−Conserving” or ILSAC multigrade engine oil.

With filter Without filter

3.7 (3.9, 3.3) 3.5 (3.7, 3.1) “Toyota Genuine Motor Oil” in your Toyota vehicle. Use Toyota approved “Toyota Genuine Motor Oil” or equivalent to satisfy the following grade and viscos- ity.

is used

Recommended oil viscosity:

SAE 5W−30

OIL008

Outside temperature

Please contact your Toyota dealer for fur- ther details.

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COOLING SYSTEM Total capacity, L (qt., Imp. qt.):

10.4 (11.0, 9.2)

Coolant type:

“Toyota Super Long Life Coolant” is used in your Toyota vehicle at factory fill. In order to avoid technical problems, only use “Toyota Super Long Life Coolant” or similar high quality ethylene glycol based non−silicate, non−amine, non−nitrite, and non−borate coolant with long−life hybrid organic acid technology. (Coolant with long−life hybrid organic acid technology is a combination of low phosphates and organic acids.) Do not use plain water alone. Please contact your Toyota dealer for further details.

BATTERY Open voltage∗ at 20_C (68_F):

12.6—12.8 V 12.2—12.4 V 11.8—12.0 V

Fully charged Half charged Discharged

∗: Voltage that is checked 20 minutes af- ter the key is removed with all the lights turned off Charging rates:

5 A max.

SEQUENTIAL MANUAL TRANSMISSION SYSTEM Fluid type:

Sequential M/T Fluid or equivalent

NOTICE: Using Fluid other than Toyota Genuine Sequential M/T Fluid may cause deterioration in shift performance and durability, and ultimately damage the sequential manual transmission of your vehicle.

CLUTCH (manual transmission only) Pedal free play, mm (in.):

5—15 (0.2—0.6)

Fluid type:

SAE J1703 or FMVSS No.116 DOT 3

MANUAL TRANSAXLE Oil capacity, L (qt., Imp. qt.):

Vehicle with limited−slip differential

1.8 (1.9, 1.6)

Vehicle without limited−slip differential

1.9 (2.0, 1.7)

Oil type:

Gear oil API GL−4 or GL−5

Recommended oil viscosity:

SAE 75W−90

SEQUENTIAL MANUAL TRANSAXLE Oil capacity, L (qt., Imp. qt.):

Vehicle with limited−slip differential

2.1 (2.2, 1.8)

Vehicle without limited−slip differential

2.3 (2.4, 2.0)

Oil type:

Gear oil API GL−4 or GL−5

Recommended oil viscosity:

SAE 75W−90

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STEERING Wheel free play:

Less than 30 mm (1.2 in.)

Power steering fluid type:

Toyota P.S fluid EH or equivalent

BRAKES Minimum pedal clearance when depressed with the force of 490 N (50 kgf, 110 lbf) with the engine running, mm (in.):

85 (3.4)

Pedal free play, mm (in.):

1—6 (0.04—0.24)

Pad wear limit, mm (in.):

1.0 (0.04)

Parking brake adjustment when pulled with the force of 196 N (20 kgf, 44 lbf):

5—8 clicks

Fluid type:

SAE J1703 or FMVSS No.116 DOT 3

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Tires Tire size and cold tire inflation pressure: Except spare tire

Tire size

185/55R15 81V 215/45R16 86W

Front Rear

Spare tire

Tire size

185/55R15 81V

Wheel nut torque, N·m (kgf·m, ft·Ibf):

103 (10.5, 76)

Tire inflation pressure

kPa (kgf/cm2 or bar, psi)

180 (1.8, 26) 220 (2.2, 32)

Tire inflation pressure

kPa (kgf/cm2 or bar, psi)

180 (1.8, 26)

Wheel size

15 6JJ 16 7JJ

Wheel size

15 6JJ

NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire inflation pres-

sure” through “Aluminum wheel precautions”, page 213 through 221 in Section 7−2.

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Fuses

SB73067

SB73025a

SB73026b

Trunk room

Trunk room

Instrument panel

Fuses (type A) 1. 30 A: Spare fuse 2. 15 A: Spare fuse 3. 20 A: Spare fuse 4. RDI FAN 30 A: Electric cooling fans 5. ABS1 30 A: Anti−lock brake system 6. CDS FAN 30 A: Electric cooling fans 7. HEAD LH UPR 10 A: Left−hand head-

light (high beam)

8. HEAD RH UPR 10 A: Right−hand

headlight (high beam)

10. HTR 10 A: Air conditioning system 11. WIPER 20 A: Windshield wiper and

washer

12. ECU−IG 7.5 A: Power Steering system,

anti−lock brake system

13. FAN−IG 7.5 A: Electric cooling fans 14. TURN 7.5 A: Turn signal lights, emer-

gency flashers

15. GAUGE 7.5 A: Power window system, gauges and meters, back−up lights, charging system, rear window defogger system

9. WASHER 10 A: Windshield wiper and

16. SRS 7.5 A: SRS airbag system

17. DEF 25 A: Rear window defogger sys-

tem

18. OBD 7.5 A: On−board diagnosis sys-

tem

19. AM1 7.5 A: “GAUGE” “ACC” “TURN” “ECU−IG” “WIPER” “WASHER” “SRS” “HTR 10A” “FAN−IG” fuses

20. ACC 25 A: “RADIO2” “CIG” fuses 21. DOOR 15 A: Power door lock system 22. FR FOG 15A: Front fog light 23. STOP 15 A: Stop lights, high mounted stop light, sequential manual transmis- sion system

washer

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SB73068a

Engine compartment

24. TAIL1 20 A: “TAIL2” “PANEL” fuses 25. D P/W 20 A: Power window system 26. P P/W 20 A: Power window system 27. RADIO1 15 A: Power antenna, audio 28. DOME 10 A: Clock 29. ECU−B 10 A: Daytime running

light

system, gauges and meters

30. TAIL2 10 A: Taillights, parking lights, license plate lights, gauges and meters

31. PANEL 7.5 A: Clock, illuminations 32. RADIO2 7.5 A: Gauges and meters, outside rear view mirror system, clock

246

33. CIG 15 A: Cigarette lighter 34. I/UP 7.5 A: Engine idle up system 35. ALT−S 7.5 A: Charging system 36. ECU−B1 25 A: “ECU−B” “DOME” fuses 37. SMT−B 10A: Sequential manual trans-

mission system

38. HORN 10 A: Horn 39. HAZ 15 A: Turn signal lights, emergen-

cy flashers

40. AM2 15 A: Starter system, multiport injection system/sequential multi- fuel port fuel injection system, SRS airbag system

41. IG2 15 A:

Ignition system, multiport injection system/sequential multi-

fuel port fuel injection system

46. HEAD LH LWR 10A: Left−hand head-

light (low beam)

47. EFI2 7.5 A: Multiport fuel injection sys- injection

tem/sequential multiport system

fuel

48. ST 7.5 A: Starter system 49. SMT−IG 10A: Sequential manual trans-

mission system

50. DRL NO.1 7.5 A: Daytime running light

system

Fuses (type B) 51. ABS2 50 A: Anti−lock brake system 52. EHPS 50 A: Power steering system 53. MAIN 40 A: Starter system,

“DRL “HEAD RH

NO.1” LWR” fuses

“HEAD LH LWR”

42. EFI1 15 A: Multiport fuel injection sys- injection

tem/sequential multiport system, engine immobilizer system

fuel

43. ETCS 15A: Multiport fuel injection sys- injection

tem/sequential multiport system

fuel

54. HTR 40 A: Air conditioning system Fuses (type C) 55. ALT 100 A: “AM1” “D P/W” “P P/W” “DOOR” “STOP” “EHPS” “DEF” “TAIL1” “OBD” “HTR 40A” fuses

44. HPU 30A: Sequential manual transmis-

sion system

45. HEAD RH LWR 10A: Right−hand head-

light (low beam)

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SECTION 9

REPORTING SAFETY DEFECTS FOR U.S. OWNERS Reporting safety defects for U.S. owners Reporting safety defects for U.S. owners

. . . . . . . . . . . . . . . . . . . . . .

248

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Reporting safety defects for U.S. owners If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately in- form the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Toyota Motor Sales, U.S.A., Inc. (Toll−free: 1−800−331−4331). If NHTSA receives similar com- plaints, it may open an investiga- tion, and if it finds that a safety defect exists in a group of ve- hicles, it may order a recall and remedy However, NHTSA cannot become involved in individual problems between you, your dealer, or Toyota Motor Sales, U.S.A., Inc.

campaign.

To contact NHTSA, you may ei- ther call the Auto Safety Hotline toll−free at 1−800−424−9393 (or 366−0123 in Washington, D.C. area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other information about motor vehicle safety from the Hot- line.

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Foreword

Welcome to the growing group of value−conscious people who drive Toyotas. We are proud of the advanced engineering and quality construction of each vehicle we build. This Owner’s Manual explains the operation of your new Toyota. Please read it thoroughly and have all the occupants follow the instructions carefully. Doing so will help you enjoy many years of safe and trouble−free motoring. For important information about this manual and your Toyota, read the following pages carefully. When it comes to service, remember that your Toyota dealer knows your vehicle very well and is interested in your complete satisfaction. Your Toyota dealer will provide quality maintenance and any other assistance you may require. If there is not a Toyota dealer near you, or you need emergency assistance for any reason, please call the following number:

D U.S. OWNERS:

Toyota Customer Assistance Center

Toll−free:1−800−331−4331

Please leave this Owner’s Manual in this vehicle at the time of resale. The next owner will need this information also. All information and specifications in this manual are current at the time of printing. However, because of Toyota’s policy of continual product improvement, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains all equipment, including options. Therefore, you may find some explanations for equipment not installed on your vehicle.

© 2004 TOYOTA MOTOR CORPORATION All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Toyota Motor Corporation.

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U −9

. . . . . . . . .

Quick index D If a service reminder indicator or warning buzzer comes on D If your vehicle will not start D If your engine stalls while driving D If your vehicle overheats D If you have a flat tire D If your vehicle needs to be towed D Tips for driving during break−in period D How to start the engine D General maintenance D Complete index Gas station information Fuel type:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

77
162
166
166
167
177
130
154
193
NO TAG

UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91) or higher See page 130 for detailed information.

Fuel tank capacity:

48 L (12.7 gal., 10.6 lmp. gal.)

Engine oil:

API grade SL “Energy−Conserving” or ILSAC multigrade engine oil is recommended. See page 208 for detailed information.

Tire information: See pages 213 through 221. Tire inflation pressure: See page 244.

2005 MR2 from Aug. ’04Prod. (OM17527U)

Publication No. OM17527U Part No. 01999-17527
Printed in Japan 01−0409−00
MR2( U)

04 09.01

Important information about this manual

Safety and vehicle damage warnings

Safety symbol

Throughout this manual, you will see safety and vehicle damage warnings. You must follow these warnings carefully to avoid possible injury or damage.