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in the engine compartment.


z Be careful not to scratch the glass


surface with the wiper frame.


z When closing


the engine hood, check to see that you have not for- gotten any tools, rags, etc.


Front


Rear


2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


When jacking up your vehicle with the jack, position jack correctly as shown in the illustrations.


the


CAUTION


When jacking, be sure to observe the following to reduce the possibility of death or serious injury: D Follow jacking instructions. D Do not put any part of your body under the vehicle supported by the jack. Personal injury may occur.


D Do not start


the hybrid system while your vehicle is supported by the jack.


D Stop the vehicle on a


level firm ground, firmly set the parking brake and put the transmission in “P”. Block the wheels on the opposite side of the jack up point if neces- sary.


D Make sure to set the jack properly in the jack point. Raising the ve- hicle with improperly posi- tioned will damage the vehicle or may allow the vehicle to fall off the jack and cause personal injury.


jack


’07Camry hybrid_U (L/O 0610)


D Never get under the vehicle when the vehicle is supported by the jack alone; use vehicle support stands. D Do not raise the vehicle with some-


one in the vehicle.


D When raising the vehicle, do not place any objects on top of or un- derneath the jack.


NOTICE


Make sure to place the jack correctly, or your vehicle may be damaged.


Parts and tools Here is a list of parts and tools you will need to perform do−it−yourself mainte- nance. Remember all Toyota parts are de- signed in metric sizes, so your tools must be metric. CHECKING THE ENGINE OIL LEVEL Parts (if level is low): D “Toyota Genuine Motor Oil” or equiva-


lent See page 356 in Section 7−2 for de- tails about engine oil selection.


Tools: D Rag or paper towel D Funnel (only for adding oil)


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CHECKING AND REPLACING FUSES Parts (if replacement is necessary): D Genuine Toyota fuse or equivalent with


same amperage rating as original


ADDING WASHER FLUID Parts: D Water D Washer fluid containing antifreeze (for


winter use)


Tools: D Funnel REPLACING LIGHT BULBS Parts: D Bulb with same number and wattage rating as original (See charts in “Re- placing in Section 7−3.)


light bulbs” on page 373


CHECKING THE COOLANT LEVEL Parts (if level is low): D “Toyota Super Long Life Coolant” or similar high quality ethylene glycol based non−silicate, non−amine, non−ni- trite, and non−borate coolant with long− life hybrid organic acid technology. “Toyota Super Long Life Coolant” is a mixture of 50% coolant and 50% deion- ized water (for the U.S.A.) or 55% coolant and 45% deionized water (for Canada).


Tools: D Funnel (only for adding coolant) CHECKING 12 VOLT BATTERY CON- DITION Tools: D Warm water D Baking soda D Grease D Conventional wrench


terminal


(for


clamp bolts)


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SECTION 7− 2


DO−IT−YOURSELF MAINTENANCE Engine and Chassis Checking the engine oil level Checking the coolant level Checking the radiator and condenser Checking brake fluid Checking tire inflation pressure Checking and replacing tires Rotating tires Installing snow tires and chains Replacing wheels Aluminum wheel precautions


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


355
357
358
359
359
362
364
365
367
367


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Checking the engine oil level


Low level


Full level


Add oil


O.K.


Too full


With the hybrid system at operating temperature and turned off, check the oil level on the dipstick. 1. To get a correct reading, the vehicle should be on level ground. After turning off the hybrid system, wait a few min- utes for the oil to drain back into the bottom of the engine.


2. Pull the dipstick out, hold a rag under


the end and wipe it clean.


3. Reinsert the dipstick—push it in as far as it will go, or the reading will not be correct.


4. Pull the dipstick out and look at the oil the


level while holding a rag under end.


’07Camry hybrid_U (L/O 0610)


CAUTION


NOTICE


z Be careful not to spill engine oil on


the vehicle components.


z Avoid overfilling, or


could be damaged.


the engine


z Check the oil level on the dipstick


once again after adding the oil.


Be careful not to touch the hot ex- haust manifold.


NOTICE


Be careful not to drop engine oil on the vehicle components.


If the oil level is below or only slightly above the low level line, add engine oil of the same type as already in the en- gine. Remove the oil filler cap and add engine oil in small quantities at a time, checking the dipstick. We recommend that you use a funnel when adding oil. The approximate quantity of oil needed to raise the level between low and full on the dipstick is indicated as follows: 1.1 L (1.2 qt., 1.0 Imp. qt.)


For the engine oil capacity, see “Service specifications” on page 382 in Section 8. When the level reaches within the correct range, install the filler cap hand−tight.


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ENGINE OIL SELECTION “Toyota Genuine Motor Oil” in your Toyota vehicle. Use Toyota approved “Toyota Genuine Motor Oil” or equivalent to grade and viscosity. Oil grade:


following


is used


satisfy


the


ILSAC multigrade engine oil


Recommended viscosity: SAE 5W−20 or 0W−20


Outside temperature


SAE 5W−20 or 0W−20 engine oil may be used. However, SAE 0W−20 is the best choice for good fuel economy and good starting in cold weather.


356


Oil identification mark The ILSAC (International Lubricant Stan- dardization and Approval Committee) Certi- fication Mark is added to some oil con- tainers the oil you should use.


to help you select


To ensure excellent lubrication perfor- mance for your engine, “Toyota Genuine Motor Oil” is available, which has been specifically for all Toyota engines. Please contact your Toyota dealer for fur- ther details about “Toyota Genuine Motor Oil”.


tested and approved


2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


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Checking the coolant level


in


the system. Visually check


If the coolant level drops within a short time after replenishing, there may be a leak the radiator, hoses, coolant filler cap, radiator cap and drain cock and water pump. If you can find no leak, have your Toyota dealer test the cap pressure and check for leaks in the cooling system.


Coolant reservoir for engine


Coolant reservoir for inverter, traction mo- tor and motor generator


CAUTION


To prevent burning yourself, do not remove the radiator cap when the hy- brid system is hot.


(For


the coolant


Look at the see−through coolant reser- voir when the hybrid system is cold. The coolant level is satisfactory if it is between the “F” and “L” lines on the reservoir. If the level is low, add the coolant. type, see “Coolant type selection” described be- low.) The coolant level in the reservoir will vary with the hybrid system temperature. How- ever, if the level is on or below the “L” line, add coolant. Bring the level up to the “F” line.


(For


the coolant


Look at the see−through coolant reser- voir when the hybrid system is cold. The coolant level is satisfactory if it is between the “FULL” and “LOW” lines on the reservoir. If the level is low, add coolant. type, see “Coolant type selection” described be- low.) The coolant level in the reservoir will vary with the hybrid system temperature. How- ever, if the level is on or below the “LOW” line, add coolant. Bring the level up to the “FULL” line.


improper coolants may damage


Coolant type selection Use of your cooling system. Only use “Toyota Super Long Life Coolant” or similar high quality ethylene glycol based non−silicate, non−amine, non−nitrite, and non−borate coolant with long−life technology. (Coolant hybrid organic acid acid with technology low phosphates and organic acids.)


combination of


long−life


organic


hybrid


is a


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For the U.S.A.—“Toyota Super Long Life Coolant” is a mixture of 50% coolant and 50% deionized water. This coolant pro- vides protection down to about −35_C (−31_F). For Canada—“Toyota Super Long Life Coolant” is a mixture of 55% coolant and 45% deionized water. This coolant pro- vides protection down to about −42_C (−44_F).


NOTICE


Do not use plain water alone.


Toyota recommends “Toyota Super Long Life Coolant”, which has been tested to ensure that it will not cause corrosion nor result in malfunction of your coolant system with proper usage. “Toyota Super formulated with Long Life Coolant” technology long−life hybrid organic acid and has been specifically designed to system malfunction on cooling avoid Toyota vehicles. Please contact your Toyota dealer further details.


for


is


Checking the radiator and condenser If any of the above parts are extremely dirty or you are not sure of their condi- tion, take your vehicle to a Toyota dealer.


CAUTION


To prevent burning yourself, be care- ful not to touch the radiator or con- denser when they may be hot after driving.


NOTICE


To prevent damage to the radiator and condenser, do not perform the work by yourself.


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Checking brake fluid


Checking tire inflation pressure


reservoir. The


To check the fluid level, simply look at the see−through level should be between the “MAX” and “MIN” lines on the reservoir. It is normal for the brake fluid level to go down slightly as the brake pads wear or when the fluid level in the accumulator is high. If the level is low, take your vehicle to a Toyota dealer as soon as possible. Do not drive your vehicle if the red brake system warning is on. Call a Toyota dealer for assistance.


light


If the fluid level goes down soon after your vehicle is serviced, it may indicate a serious mechanical problem. Have your vehicle checked by a Toyota deal- er.


CAUTION


Brake fluid can harm your hands or eyes. If fluid gets on your hands or in your eyes, flush the affected area with clean water immediately. If you still feel uncomfortable with your hands or eyes, go to the doctor.


NOTICE


If brake fluid is spilled on the vehicle, be sure to wipe it off to prevent dam- age to parts or paint.


Type A


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Keep your tire inflation pressures at the proper level. The recommended cold tire inflation pressures, tire sizes and the com- bined weight of occupants and cargo (vehicle capacity weight) are de- scribed on page 385 and 380. They are also on the tire and loading infor- mation label. You should check the tire inflation pressure every two weeks, or at least once a month. And do not forget the spare!


Type B


360


should


pressure


following


instructions


The for checking tire inflation pressure should be observed: D The


be checked only when the tires are cold. If your vehicle has been parked for at least 3 hours and has not been driven for more than 1.5
km or 1 mile since, you will get an accurate cold tire inflation pres- sure reading.


D Always use a tire pressure gauge. The appearance of a tire can be misleading. Besides, tire inflation pressures that are even just a few pounds off can degrade ride and handling.


D Take special care when adding air to the compact spare tire. The smaller tire size can gain pressure very quickly. Add com- pressed air in small quantities and check the pressure often until it reaches the specified pressure.


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D Do not bleed or reduce tire inflation pressure after driving. It is normal for the tire inflation pressure to be higher after driving. D Never exceed the vehicle capac- ity weight. Passenger and lug- gage weight should be located so that the vehicle is balanced.


Tire pressure gauge


INSPECTION AND ADJUSTMENT PROCEDURE 1. Remove the tire valve cap. 2. Press the tip of the tire pressure


gauge to the tire valve.


3. Read the pressure using the grad-


uations of the gauge.


4. In case the tire inflation pressure is not within the prescribed range, insert the compressed air from the valve. In case of applying too much air, press the center of the valve and release the air to adjust.


5. After completing the tire inflation pressure measurement and ad- justment, apply soapy water to the valve and check for leakage.


6. Install the tire valve cap. If a gauge and air pump are not avail- able, have your vehicle checked by your Toyota dealer.


CAUTION


Be sure to reinstall the tire valve caps. Without the valve caps, dirt or moisture could get into the valve core and cause air leakage. If the caps have been lost, have new ones put on as soon as pos- sible.


Incorrect tire inflation pressure may waste fuel, reduce the comfort of driv- ing, reduce tire life and make your ve- hicle less safe to drive. If a tire frequently needs refilling, have it checked by your Toyota deal- er.


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2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


CAUTION


Keep your tires properly inflated. Otherwise, the following condi- tions may occur and cause an ac- cident resulting in death or seri- ous injuries. Low tire pressure (underinfla- tion)— D Excessive wear D Uneven wear D Poor handling D Possibility of blowouts from a


overheated tire


D Poor sealing of the tire bead D Wheel deformation and/or tire


separation


D A greater possibility of tire


damage from road hazards


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Checking and replacing tires


Tread wear indicator


High tire pressure (overinfla- tion)— D Poor handling D Excessive wear D Uneven wear D A greater possibility of tire


damage from road hazards


CHECKING YOUR TIRES Check the tire’s tread for tread wear indicators. If the indicators show, replace the tires. The loca- tion of tread wear indicators is shown by the “TWI” or “Δ” marks, etc., molded on the sidewall of each tire.


2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


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If air loss occurs while driving, do not continue driving. Driving even a short distance can damage a tire beyond repair. Any tires which are over 6 years old must be checked by a qualified technician even if damage is not obvious. Tires deteriorate with age even if they have never or seldom been used. This applies also to the spare tire and tires stored for future use.


The tires on your Toyota have built−in tread wear indicators to help you know when the tires need replace- ment. When the tread depth wears to 1.6 mm (0.06 in.) or less, the indica- tors will appear. If you can see the indicators in two or more adjacent grooves, the tire should be replaced. The lower the tread, the higher the risk of skidding. The effectiveness of snow tires is lost if the tread wears down below 4 mm (0.16 in.). If you have tire damage such as cuts, splits, cracks deep enough to expose the fabric, or bulges indi- cating internal damage, the tire should be replaced. If a tire often goes flat or cannot be properly repaired due to the size or location of a cut or other damage, it should be replaced. If you are not sure, consult with your Toyota dealer.


REPLACING YOUR TIRES When replacing a tire, use a tire of the same size and construction, and the same or greater maximum load as the originally installed tires. Using any other size or type of tire may seriously affect handling, ride, speedometer/odometer calibration, ground clearance, and clearance be- tween the body and tires or snow chains. Check that the maximum load of the replaced tire is greater than 1/2 of the Gross Axle Weight Ratings (GAWR) of either the front axle or the rear axle, whichever is greater. As for the maximum load of the tire, see the load limit at maximum cold tire inflation pressure mentioned on the sidewall of the tire, and as for the Gross Axle Weight Ratings (GAWR), see the Cer- tification Label. For details about the side wall of the tire and the Certification Label, see pages 285 and 283.


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Rotating tires


CAUTION


Observe the following instruc- tions. Otherwise, an accident may occur resulting in death or serious injuries. D Do not mix radial, bias belted, or bias−ply tires on your ve- hicle, as this may cause dan- gerous handling characteris- tics resulting in loss of control. D Do not use tires other than the manufacturer’s recommended size, as this may cause danger- ous handling characteristics resulting in loss of control.


Toyota recommends all four tires, or at least both of the front or rear tires be replaced at a time as a set. See “If you have a flat tire” on page 318 in Section 4 for tire change proce- dure. When a tire is replaced, the wheel should always be balanced. An unbalanced wheel may affect ve- hicle handling and tire life. Wheels can get out of balance with regular use and should therefore be balanced occasionally. When replacing a tubeless tire, the air valve should also be replaced with a new one. Initial adjustment of the tire pres- sure warning system is necessary after you have replaced your tires. See “Tire pressure warning sys- tem” on page 168 in Section 1−7.


364


To equalize the wear and help ex- tend tire life, Toyota recommends that you rotate your tires accord- ing to the maintenance schedule. (For scheduled maintenance infor- mation, please refer to the “Sched- uled Maintenance Guide” or “Own- er’s Supplement”.) However, the most appropriate tim- ing for tire rotation may vary ac- cording to your driving habits and road surface conditions.


Manual


2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


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See “If you have a flat tire” on page 318 in Section 4 for tire change proce- dure. When rotating tires, check for uneven wear and damage. Abnormal wear is usually caused by incorrect tire pres- sure, improper wheel alignment, out− of−balance wheels, or severe braking. Initial adjustment of the tire pres- sure warning system is necessary after you have rotated your tires. See “Tire pressure warning sys- tem” on page 168 in Section 1−7.


CAUTION


Do not include a compact spare tire when rotating the tires. It is designed for temporary use only.


Installing snow tires and chains WHEN TO USE SNOW TIRES OR CHAINS Snow tires or chains are recommended when driving on snow or ice. On wet or dry roads, conventional tires provide better traction than snow tires. SNOW TIRE SELECTION If you need snow tires, select tires of the same size, construction and load capacity as the originally installed tires. Do not use tires other than those men- tioned above. Do not install studded tires without first checking local regulations for possible restrictions.


CAUTION


Do not use snow tires other than the manufacturer’s recommended size, as this may cause dangerous handling characteristics resulting loss of control. Otherwise, an accident may occur resulting in death or serious injuries.


in


SNOW TIRE INSTALLATION Snow tires should be installed on all wheels. Installing snow tires on the front wheels only can lead to an excessive difference in road grip capability between the front and rear tires which could cause loss of vehicle control. When storing removed tires you should store them in a cool dry place. Mark the direction of rotation and be sure to install them in the same direction when replac- ing.


CAUTION


D Do not drive with the snow tires


incorrectly inflated.


D Never drive over 120 km/h (75 mph)


with any type of snow tires.


TIRE CHAIN SELECTION Use the tire chains of correct size.


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Side chain


Regulations regarding the use of tire chains vary according to location or type of road, so always check local reg- ulations before installing chains.


NOTICE


Cross chain


If the wrong combination of tire and chain is used, the chains could dam- age the vehicle body.


the


rear driving


CHAIN INSTALLATION Install the chains on the front tires as tightly as possible. Do not use tire tires. Retighten chains on chains after km (1/4—1/2 mile). When installing chains on your tires, care- fully follow the instructions of the chain manufacturer. If wheel covers are used, they will be scratched by the chain band, so remove the covers before putting on the chains.


0.5—1.0


Use the following type chains.


A Diameter of side chain B Width of side chain C Length of side chain D Diameter of cross chain E Width of cross chain F Length of cross chain


mm (in.) 3 (0.12) 10 (0.39) 30 (1.18) 4 (0.16) 14 (0.55) 25 (0.98)


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CAUTION


D Do not exceed 50 km/h (30 mph) or recom- is


the chain manufacturer’s mended speed lower.


limit, whichever


D Drive carefully avoiding bumps, holes, and sharp turns, which may cause the vehicle to bounce.


D Avoid sharp turns or locked−wheel braking, as use of chains may ad- versely affect vehicle handling.


D When driving with chains installed, to drive carefully. Slow be sure down before entering curves to avoid losing control of the vehicle. Otherwise an accident may occur.


NOTICE


Do not attempt to use a tire chain on the compact spare tire, as it may re- sult in damage to the vehicle as well as the tire.


2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


’07Camry hybrid_U (L/O 0610)


Replacing wheels WHEN TO REPLACE YOUR WHEELS If you have wheel damage such as bending, cracks or heavy corrosion, the wheel should be replaced. If you fail to replace a damaged wheel, the tire may slip off the wheel or cause loss of handling control. WHEEL SELECTION When replacing wheels, care should be taken to ensure that the wheels are re- placed by ones with the same load ca- pacity, diameter, rim width, and offset. Correct replacement wheels are available at your Toyota dealer. A wheel of a different size or type may adversely affect handling, wheel and bear- ing life, brake cooling, speedometer/odom- eter calibration, stopping ability, headlight aim, bumper height, vehicle ground clear- ance, and tire or snow chain clearance to the body and chassis.


Replacement with used wheels is not rec- ommended as they may have been sub- jected to rough treatment or high mileage and could fail without warning. Also, bent wheels which have been straightened may have structural damage and therefore should not be used. Never use an inner tube in a leaking wheel which is designed for a tubeless tire.


CAUTION


Do not use wheels other than the manufacturer’s recommended size, as this may cause dangerous handling characteristics resulting loss of control. Otherwise, an accident may occur resulting in death or serious injuries.


in


Initial adjustment of the tire pressure warning system is necessary after you have replaced your wheels. See “Tire pressure warning system” on page 168
in Section 1−7.


Aluminum wheel precautions D When aluminum wheels, check tight after driving your vehicle the first 1600
km (1000 miles).


the wheel nuts are


installing that


repaired, or D If you have changed your the wheel nuts are still tight after driving 1600 km (1000 miles).


rotated, tires, check


that


D When using tire chains, be careful not


to damage the aluminum wheels.


D Use only Toyota wheel nuts and for your aluminum


wrench designed wheels.


D When balancing your wheels, use only Toyota balance weights or equivalent and a plastic or rubber hammer.


D As with any wheel, periodically check your aluminum wheels for damage. If damaged, replace immediately.


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SECTION 7− 3


DO−IT−YOURSELF MAINTENANCE Electrical components Checking 12 volt battery condition 12 volt battery recharging precautions Checking and replacing fuses Checking the fusible link Adding washer fluid Replacing light bulbs


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


369
370
371
372
373
373


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Checking 12 volt battery condition— —12 volt battery location


is


in


located


A 12 volt battery the right−hand side of the trunk. Remove the cover to access the battery. The battery with a flammable hydrogen gas exhaust valve is specially desig- nated for your vehicle. When replacing the battery, contact your Toyota dealer.


’07Camry hybrid_U (L/O 0610)


—Precautions


CAUTION


BATTERY PRECAUTIONS The battery produces flammable and explosive hydrogen gas. D Do not cause a spark from the bat-


tery with tools.


D Do not smoke or light a match near


the battery.


D When replacing


the battery, only install a battery designated for your hybrid vehicle. Using a conventional battery may cause hydrogen gas to build up in the vehicle.


The electrolyte contains poisonous and corrosive sulfuric acid. D Avoid contact with eyes, skin or


clothes.


D Never ingest electrolyte. D Wear protective safety glasses when


working near the battery.


D Keep children away from the bat-


tery.


EMERGENCY MEASURES D If electrolyte gets


in your eyes, flush your eyes with clean water immediately immediate medical attention. If possible, con- tinue to apply water with a sponge or cloth while en route to the medi- cal office.


and get


D If electrolyte gets on your skin, thoroughly wash the contact area. If you feel pain or burning, get medi- cal attention immediately.


D If electrolyte gets on your clothes, there is a possibility of its soaking through to your skin, so immediate- ly take off the exposed clothing and follow the procedure above, if nec- essary.


D If you accidentally swallow electro- lyte, drink a large quantity of water or milk. Follow with milk of magne- sia, beaten raw egg or vegetable oil. Then go immediately for emer- gency help.


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NOTICE


z Be sure the hybrid system and all accessories are off before perform- ing maintenance.


z When checking the battery, remove the ground cable from the negative terminal (“−” mark) first and rein- stall it last.


z Be careful not to cause a short cir-


cuit with tools.


z Take care no solution gets into the


battery when washing it.


—Checking the 12 volt battery exterior


Terminals


Hold−down clamp


Ground cable


Check the battery for corroded or loose terminal connections, cracks, or loose hold−down clamp. a. If the battery is corroded, wash it off with a solution of warm water and bak- ing soda. Coat the outside of the termi- nals with grease to prevent further cor- rosion.


b. If the terminal connections are loose, their clamp nuts—but do not


tighten overtighten.


c. Tighten


the hold−down clamp only enough to keep the battery firmly in place. Overtightening may damage the battery case.


370


12 volt battery recharging precautions During recharging, the battery is pro- ducing hydrogen gas. Therefore, before recharging: 1. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.


2. Be sure the power switch on the re- charger the charger cables to the battery and when disconnecting them.


is off when connecting


CAUTION


D Always charge the battery in an un- confined area. Do not charge the battery in a garage or closed room where there is not sufficient ventila- tion.


D Only do a slow charge (5 A or less). Charging at a quicker rate is dangerous. The battery may ex- plode, causing personal injuries.


NOTICE


Never recharge the battery while the hybrid system is operating. Also, be sure all accessories are turned off.


2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


’07Camry hybrid_U (L/O 0610)


Checking and replacing fuses


Good


Blown


Good


Blown


Type A


Type C


Good


Blown


Type B


If the headlights or other electrical components do not work, check the fuses. If any of the fuses are blown, they must be replaced. See “Fuse locations” on page 348 in Sec- tion 7−1 for locations of the fuses. Turn the hybrid system and inoperative component off. Pull the suspected fuse straight out and check it. Determine which fuse may be causing the problem. The lid of the fuse box shows the name of the circuit for each fuse. See page 386 in Section 8 for the functions controlled by each circuit. Type B fuses—When any of the fuses are blown, contact your Toyota dealer.


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2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


Type A fuses can be pulled out by the pull−out tool. The location of the pull−out tool is shown in the illustration. If you are not sure whether the fuse has blown, try replacing the suspected fuse with one that you know is good. If the fuse has blown, push a new fuse into the clip. Only install a fuse with the amperage rat- ing designated on the fuse box lid. If you do not have a spare fuse, in an emergency you can pull out the “RADIO NO.1” or “PWR OUTLET” fuse, which may be dispensable for normal driving, and use it if its amperage rating is the same. If you cannot use one of the same amper- age, use one that is lower, but as close to the rating as possible. If the amperage is fuse might blow out again but this does not indicate anything wrong. Be sure to get the correct fuse as soon as possible and return the substitute to its original clip. It is a good idea to purchase a set of spare fuses and keep them in your ve- hicle for emergencies.


that specified,


lower


than


the


372


’07Camry hybrid_U (L/O 0610)


Checking the fusible link


the new


If fuse immediately blows out, there is a problem with the electrical sys- tem. Have your Toyota dealer correct it as soon as possible.


CAUTION


Never use a fuse with a higher am- perage rating, or any other object, in place of a fuse. This may cause ex- tensive damage and possibly a fire.


If the headlights or other electrical components do not work and the fuses are O.K., check the fusible link fitted on the “+” terminal of the 12 volt bat- tery. If the link is melted, it must be replaced. If there is an overload in the circuits, the fusible links are designed to melt before the entire wiring harness is damaged. The battery is located in the right−hand side of the trunk. See “—12 volt battery location” on page 369 in this Section.


2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


’07Camry hybrid_U (L/O 0610)


Adding washer fluid If the washer does not work or the message “LOW WASHER FLUID” ap- pears on the multi−information display, the washer tank may be empty. Add washer fluid. You may use plain water as washer fluid. However, in cold areas where tempera- tures range below the freezing point, use washer fluid containing antifreeze. This product is available at your Toyota dealer and most auto parts stores. Follow the manufacturer’s directions for how much to mix with water.


NOTICE


Do not use engine antifreeze or any other substitute because it may dam- age your vehicle’s paint.


following


illustrations show how


Replacing light bulbs— The to gain access to the bulbs. When replacing a bulb, make sure the hybrid system and light switch are off. Use bulbs with the wattage ratings given in the table. The stop/tail lights and high mounted stop- light consist of a number of LEDs. If any of the LEDs burn out, take your vehicle to your Toyota dealer to have the light replaced. If two or more LEDs in a stop light burn out, your vehicle may not conform to local laws (SAE).


CAUTION


D To prevent burning yourself, do not replace the light bulbs while they are hot.


D Halogen bulbs have pressurized gas inside and require special handling. They can burst or shatter if scratched or dropped. Hold a bulb only by its plastic or metal case. Do not touch the glass part of a bulb with bare hands.


NOTICE


Only use a bulb of the listed type.


the


The inside of the lens of exterior lights such as headlights may temporarily fog up when the lens becomes wet in the rain or in a car wash. This is not a problem because the is caused by fogging temperature difference between the outside and the windshield fogs up in the rain. However, if there large drop of water on the inside of the lens, or if there is water pooled light, contact your Toyota dealer.


inside of


inside


lens,


is a


just


like


the


the


373


2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


W Type


Bulb No.


9005




60


55


3457NAK 30/8




921




168





21


16


1.2


3.8


Light bulbs


Headlights (high) Headlights (low)


Front side marker lights Front turn signal/parking lights Rear turn signal lights License plate lights Back−up lights


Personal lights


Interior light


Door courtesy lights Vanity lights


Glove box light


Trunk light


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’07Camry hybrid_U (L/O 0610)


A: HB3 halogen bulbs B: H11 halogen bulbs C: Wedge base bulbs (clear) D: Wedge base bulbs (amber) E: Double end bulbs


—Front turn signal/parking, side marker, tail and back−up lights, and high mounted stoplight If turn signal/parking, side marker, tail or back−up lights, or high mounted stoplight burns out, contact your Toyota dealer.


front


the


NOTICE


Do not try to replace the front turn signal/parking, side marker, tail, back− up light and high mounted stoplight bulbs by yourself. You may damage the vehicle.


2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


’07Camry hybrid_U (L/O 0610)


—Headlights


Low beam (outside)


High beam (inside)


1. Open the hood. Turn the bulb base counterclockwise to the front of the vehicle as shown.


The above illustration shows the left−hand headlight.


2. Unplug the connector while depress-


ing the lock release.


If the connector is tight, wiggle it.


3. Plug in a new bulb into the connec- tor and install it into the mounting hole. is not necessary after replacing Aiming the bulb. When aiming adjustment is nec- essary, contact your Toyota dealer.


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—Rear turn signal lights


376


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SECTION 8


SPECIFICATIONS Specifications Dimensions and weights Engine Fuel Traction motor Hybrid battery Service specifications Tires Fuses


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


380
380
381
381
381
382
385
386


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’07Camry hybrid_U (L/O 0610)


Dimensions and weights


Overall length


Overall width Overall height∗


Wheelbase


Front tread


Rear tread


Vehicle capacity weight (occupants + luggage) ∗: Unladen vehicle


mm (in.)


mm (in.)


mm (in.)


mm (in.)


mm (in.)


mm (in.)


kg (lb.)


4805 (189.2)


1820


(71.7)


1470


(57.9)


2775 (109.3)


1575


(62.0)


1565


(61.6)


410


(900)


Engine Model:


2AZ−FXE


Type:


4 cylinder in line, 4 cycle, gasoline


Bore and stroke, mm (in.):


88.5 96.0 (3.48 3.78)


Displacement, cm3 (cu. in.):


2362 (144.1)


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2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


’07Camry hybrid_U (L/O 0610)


Fuel Fuel type:


Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher


Fuel tank capacity, L (gal., Imp. gal.):


65 (17.2, 14.3)


Traction motor Type:


Hybrid battery Type:


Permanent magnet synchronous motor


Nickel−Metal hydride battery


Maximum output:


105 kW


Maximum torque:


270 N·m (27.5 kgf·m, 199 ft·lbf)


Voltage:


7.2 V/module


Capacity: 6.5 Ah Quantity:


34 modules


Overall voltage:


244.8 V


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Service specifications ENGINE Valve clearance (engine cold), mm (in.):


Intake Exhaust


0.19—0.29 (0.007—0.011) 0.38—0.48 (0.015—0.019)


Spark plug type:


DENSO NGK


SK20R11
IFR6A11
Spark plug gap, mm(in.):


1.1 (0.043)


NOTICE


Use only above spark plugs. Do not adjust gaps for engine performance or smooth driveability.


ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):


With filter Without filter


4.3 (4.5, 3.8) 4.1 (4.3, 3.6) “Toyota Genuine Motor Oil” in your Toyota vehicle. Use Toyota approved “Toyota Genuine Motor Oil” or equivalent to grade and viscosity. Oil grade:


following


is used


satisfy


the


ILSAC multigrade engine oil


Recommended oil viscosity:


SAE 5W−20 or 0W−20


Outside temperature


Please contact your Toyota dealer for fur- ther details.


382


COOLING SYSTEM Total capacity, L (qt., Imp. qt.):


Engine


6.2 (6.6, 5.5)


Inverter, traction motor and motor gener- ator


2.9 (3.1, 2.6)


Coolant type:


“Toyota Super Long Life Coolant” is used in your Toyota vehicle at factory fill. In order to avoid technical problems, only use “Toyota Super Long Life Coolant” or similar high quality ethylene glycol based non−silicate, non−amine, non−nitrite, and non−borate coolant with long−life hybrid organic acid technology. (Coolant with long−life hybrid organic acid technology is a combination of low phosphates and organic acids.) Do not use plain water alone. Please contact your Toyota dealer for further details.


2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


12 VOLT BATTERY Open voltage∗ at 20_C (68_F):


12.6—12.8 V 12.2—12.4 V 11.8—12.0 V


Fully charged Half charged Discharged


∗: Voltage that is checked 20 minutes af- ter the key is removed with all the lights turned off Charging rates:


5 A max.


CAUTION


replacing


When the battery, only install a battery designated for your hybrid vehicle. Using a conventional battery may cause hydrogen gas to build up in the vehicle.


’07Camry hybrid_U (L/O 0610)


TRANSAXLE Fluid capacity (drain and refill), L (qt., Imp. qt.):


3.8 (4.0, 3.3)


Fluid type:


Toyota Genuine ATF WS


it


is necessary


Change the transmission fluid only as nec- essary. Generally, to change transmission fluid only if your vehicle is driven under one of the Special Operating Conditions “Scheduled Maintenance Guide” or “Owner’s Manual the Supplement”. When use only transmission fluid, “Toyota (ATF JWS3324 or Genuine ATF WS” NWS9638) in assuring optimum transaxle performance.


changing


to aid


listed


your


in


Notice: Using transmission fluid other than “Toyota Genuine ATF WS” may cause deterioration in shift quality, locking up of your transmission accom- panied by vibration, and ultimately dam- age the transmission of your vehicle. Please contact your Toyota dealer for fur- ther details.


383


2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


BRAKES Minimum pedal clearance when depressed with the force of 490 N (50 kgf, 110 lbf) with the hybrid system operating, mm (in.):


80 (3.1)


Pedal free play, mm (in.):


1—2 (0.04—0.08)


Pad wear limit, mm (in.):


1.0 (0.04)


Parking brake


Parking brake adjustment when de- pressed with the force of 300 N (31 kgf, 67 lbf):


7—10 clicks


Fluid type:


SAE J1703 or FMVSS No.116 DOT 3


STEERING Wheel free play:


Less than 30 mm (1.2 in.)


384


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2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


’07Camry hybrid_U (L/O 0610)


Tires Tire size and cold tire inflation pressure: Front and rear


kPa (kgf/cm2 or bar, psi)


Tire size


Front


P215/60R16 94V


220 (2.2, 32)


Rear


220 (2.2, 32)


Wheel size


16 6 1/2 J


When driving under the above vehicle conditions at sustained high speeds above 160 km/h (100 mph), in countries where such speeds are permitted by−law, inflate the front and rear tires to 240 kPa (2.4 kgf/cm2 or bar, 35 psi) provided that it does not exceed the maximum cold tire inflation pressure molded on the tire sidewall. Spare


kPa (kgf/cm2 or bar, psi)


Tire size


Front


T155/70D17 110M


420 (4.2, 60)


Rear


420 (4.2, 60)


Wheel size 17 4T


Wheel nut torque, N·m (kgf·m, ft·lbf):


103 (10.5, 76)


NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire inflation pres-


sure” through “Aluminum wheel precautions”, pages 359 through 367, in Section 7−2.


385


2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


Fuses


386


’07Camry hybrid_U (L/O 0610)


ENGINE COMPARTMENT 1. AM2 7.5 A: “POWER” switch 2. ABS MAIN No.2 10 A: Electronically


controlled brake system


3. ABS MAIN No.1 10 A: Electronically


controlled brake system


4. ABS MAIN No.3 10 A: Electronically


controlled brake system


5. BATT FAN 10 A: Hybrid battery fan 6. ETCS 10 A: Electronic throttle control


system


7. HAZ 15 A: Turn signal lights 8. IG2 20 A: Multiport fuel injection sys- injection “GAUGE


tem/sequential multiport system, system, NO.2”, “IGN” and “INJ” fuses


starting


fuel


9. STR LOCK 20 A: Steering lock system 10. DOME 10 A: Gages and meters, vanity lights, “POWER” switch light, door courtesy lights, interior light, personal key system


lights,


clock,


smart


trunk


light,


11. ECU−B NO.1 10 A: Front passenger occupant classification system, main body ECU


12. RADIO NO.1 15 A: Audio system, nav-


igation system


13. DOOR NO.1 25 A: Main body ECU,


power door lock


14. IGCT 30 A: Hybrid system ECU, “PWR”, “IGCT No.2” and “INV W/P” fuses


15. AMP 25 A: Audio system 16. EFI MAIN 30 A: Multiport fuel injection system/sequential multiport injec- tion system, electronic throttle control system and “EFI NO.3” fuses


fuel


17. EFI NO.3 10 A: Fuel tank system, mul- injection system/sequential


tiport multiport fuel injection system


fuel


18. IGCT NO.2 10 A: Hybrid system ECU,


motor generator ECU


19. INV W/P 15 A: Hybrid system ECU, traction battery, DC/DC converter, mul- tiport injection system/sequential multiport fuel injection system


fuel


20. S−HORN 7.5 A: No circuit 21. A/F 20 A: No circuit 22. MPX−B 10 A: Gauges and meters 23. EFI NO.1 10 A: Smart key system 24. HORN 10 A: Horns 25. H−LP(RL) 15 A: Right−hand headlight


(low beam)


2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


26. H−LP(LL) 15 A: Left−hand headlight


(low beam)


27. H−LP(RH) 15 A: Right−hand headlight


(high beam)


28. H−LP(LH) 15 A: Left−hand headlight


(high beam)


29. HTR 50 A: Air conditioning system 30. HTR SUB2 50 A: PTC heater 31. HTR SUB1 50 A: PTC heater 32. RR DEF 50 A: Rear window defogger,


“MIR HTR” fuse


33. CDS FAN 40 A: Electric cooling fans 34. RDI FAN 40 A: Electric cooling fans 35. DC/DC 120 A: “ABS MTR2”, “EPS”, “AM2”, DOOR NO.1”, “ABS MTR”, “ETCS”, “ABS MAIN1”, “ABS MAIN2”, “STR LOCK”, “ABS MAIN3”, “BTT FAN”, “EFI MAIN”, “EFI NO.1” and “IGCT” fuses


“AMP”,


“HAZ”,


“IG2”,


36. EPS 80 A: Electric power steering sys-


tem


37. ABS MTR2 40 A: Electronically con-


trolled brake system


38. ABS MTR1 50 A: Electronically con-


trolled brake system


’07Camry hybrid_U (L/O 0610)


INSTRUMENT PANEL 1. RR DOOR RH 25 A: Rear right power


window


2. RR DOOR LH 25 A: Rear left power


window


3. FUEL OPN 7.5 A: Fuel


fillter door


opening system


4. FR FOG 15 A: No circuit 5. OBD 7.5 A: On−board diagnosis sys-


tem


6. ECU−B NO.2 7.5 A: No circuit


7. STOP 10 A: Stop lights, high mounted stoplight, shift lock control system, multiport fuel injection system/sequen- tial multiport fuel injection system, main body ECU, electronically controlled brake system, electronic throttle control system


8. TI&TE 30 A: No circuit 9. AM1 7.5 A: Starting system, multiport injection system/sequential multi-


fuel port fuel injection system


10. A/C 7.5 A: Air conditioning system 11. PWR 25 A: Power windows 12. DOOR NO.2 25 A: Main body ECU 13. S/ROOF 30 A: Electric moon roof 14. TAIL 15 A: Front side marker lights, tail lights, rear side marker lights, li- cense plate lights


15. PANEL 7.5 A: Navigation system, seat heaters, emergency flashers, air condi- tioning system, audio system, glove box light, instrument panel lights, steer- ing switches, clock


16. ECU IG NO.1 10 A: Main body ECU, push start system, electric moon roof, auto anti−glare inside rear view mirror, tire pressure warning system, naviga- tion system


387


2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)


’07Camry hybrid_U (L/O 0610)


17. ECU


IG NO.2 7.5 A: Electronically controlled brake system, electric power steering system, shift lock control sys- tem


27. ECU−ACC 7.5 A: Clock, main body ECU, shift lock control system, outside rear view mirrors, smart key system, push start system


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