2001 Saab 9 5 Owners Manual

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( T h i s p a g e h a s b e e n

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Maintenance and owner assistance

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Maintenance and owner assistance Maintenance schedule..... 242 Owner assistance ............ 243 Reporting Safety Defects (U.S.A.) ............................ 244 Reporting Safety Defects to the Canadian government .................... 244 Saab Original Service Program M2001 USA, Canada, 9-5 Models) ...... 245

Maintenance and owner assistance

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Maintenance schedule The Maintenance Schedule prescribes a service program to the purchaser/operator of a Saab that is reasonable and necessary to ensure the proper emission control sys- tems function, safety and reliability of the Saab automobile in normal use. Additional maintenance is recommended for specific components when the car is operated under certain severe conditions. Proper mainte- nance is always good advice! Authorized Saab dealers are equipped and trained to meet your Saab’s service needs. They regularly receive up-to-date Saab ser- vice manuals and parts and technical ser- vice bulletins from Saab and are able, through their franchise agreement, to attend Saab service schools, obtain Saab special tools and technical assistance and pur- chase original equipment service and replacement parts. Today’s complex automobiles should only be entrusted to the most knowledgeable service professionals. A Saab dealer is your best choice.

Service intervals The maintenance schedule is comprised of a Check -up 30 days after retail delivery, fol- lowed by services at every 10,000 miles (16,000 km) thereafter (10,000, 20,000, 30,000 miles/16,000 32,000, 48,000 km etc.)

NOTE

The Check-up will be done by your Saab dealer at no charge and should be done as close as possible to the scheduled 30 days.

Engine oil and filter changes Changing the engine oil and filter is required at every service point. Use only a Saab approved long-life oil filter and engine oils meeting the SAE viscosity ratings and API service classifications stated in the Specifi- cation section of this Owner’s Manual. The use of extra additives in the oil is not neces- sary and is not recommended, and may be harmful to turbochargers. More frequent oil changes are recom- mended if your vehicle is operated under the following conditions: (cid:127) Extensive idling (cid:127) Stop-and-go driving (cid:127) Driving in cold climates over repeated

short trips without sufficient engine warm-up, see page 194.

If your driving habits match this description, have the engine oil and filter changed in- between normal services at 5,000 mile (8,000 km) intervals. The Warranties and Service Record Booklet has provisions to record extra oil changes.

Service record retention Service instruction coupons and record stubs are provided in the Saab Warranties and Service Record Booklet which accom- panies this Owner’s Manual. The coupons are arranged in the order that normal ser- vice should be performed. The edge of each coupon is shaded to correspond to the type of service point: (cid:127) Striped - "Check Up" (cid:127) Blue - Oil change/inspection service (cid:127) Black - Major service Note that in Canada a combined service and warranty book is used, but not service coupons. When scheduled services are performed, your dealer will tear out the applicable coupon and use it to check off the opera- tions performed and enter it into the service file at the dealership. The servicing dealer’s stamp, along with the date and mileage at which the service was done, should be entered on the corresponding stub which remains in your booklet. The booklet is your permanent record of the services per- formed. It also includes a log sheet for unscheduled repairs. It is advisable to retain receipts and, if pos- sible, copies of shop work orders for all ser- vice and repair work, wherever performed.

Service costs Dealer pricing practices and labor for ser- vice work vary. Saab’s recommended ser- vice times for each service point do not include the labor required to replace wear items, such as wiper blades, brake pads or tires. Nor is labor to perform other service or repairs found to be necessary as a result of the inspections included in these times. Additional labor and parts will be charged for such work when necessary, except as covered under an applicable Saab warranty or any optional extended service contract. Transmission fluid changes or suspension alignment, when necessary, are also addi- tional. Dealer charges for general shop material, regulated hazardous waste removal, recy- cling expenses or other operation costs may also be applied to service and repair invoices and are apt to vary by dealer and locality.

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Maintenance and owner assistance Owner assistance Warranties and service problem assistance For complete information about all applica- ble warranties, including the New Car War- ranty, Perforation Warranty, Vehicle Emis- sion Warranty and Emission Perforation Warranty, consult the Warranties and Ser- vice Record Booklet which accompanies this Owner’s Manual. It also contains owner assistance information including Saab Roadside Assistance. If the booklet is lost or misplaced, a new one may be ordered through a Saab dealer or by contacting Saab. In the U.S. there is a national Customer Assistance Center at Saab Cars USA, Inc. The toll-free number to call from all 50 states is 1-800-955-9007. In Canada, please call the Saab Customer Assistance Centre at 1-800-263-1999. A list of authorized Saab sales and service dealers is available for those planning to travel in the United States and Canada. Canadian or U.S. travelers may call the Customer Assistance Center in the country in which they are traveling.

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Maintenance and owner assistance

Change of Address Notification (U.S. and Canada) Two change of address cards are provided at the end of the Warranties and Service Record Booklet. Knowing your current address allows Saab to contact you in the event of a recall or service campaign. Please help us keep our records up to date for your own peace of mind. Service information Factory Service Manuals for the Saab 9-5 car line can be ordered through the dealer. These are comprehensive manuals on CD rom, geared to use by professional techni- cians. Consult your Saab dealer for prices and for a listing for your model

Reporting Safety Defects (U.S.A.) If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to noti- fying Saab Cars USA, Inc. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Saab Cars USA, Inc. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424- 9393 (or 202/366-0123 in Washington D.C. area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other information about motor vehicle safety from the Hotline.

Reporting Safety Defects to the Canadian government If you live in Canada, and believe that your vehicle has a safety defect, you should immediately notify Transport Canada, in addition to notifying General Motors of Canada Limited. You may write to Transport Canada at Box 8880, Ottawa, Ontario, K1G 3J2. In addition to notifying Transport Canada in a situation like this, we certainly hope you will notify us. In Canada, please call our Saab Customer Assistance Centre at 1-800-263- 1999. Or write: General Motors of Canada Limited Customer Assistance Centre, 1908 Colonel Sam Drive, Oshawa, Ontario, L1H 8P7.

Saab Original Service Program M2001 USA, Canada, 9-5 Models)

Maintenance and owner assistance

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Service Intervals ** Miles = U.S. Cars

Kilometers = Canadian Cars

Service # 1

Engine and engine compartment E Engine oil and filter (a.) R Engine coolant freezing point and level R Engine coolant flush and replace (max. 3-year intervals) R Engine coolant system, hoses and cap R Drive belt, condition R Camshaft drive belt (V6) *** E Spark plugs

!*

!*

11

10

!*

* These are the minimum required Emission Control System maintenance steps. Saab urges that all recommended maintenance procedures be performed according to this program. (a.) Engine oil and filter should be changed at least once a year. Intermediate oil and filter changes (halfway between indicated intervals) suggested for cars primarily used for driving in dense city traffic or for repeated short trip operation without sufficient warm up. *** Camshaft drive belt replacements (V6) prior to 100,000 miles will be performed at no charge by an authorized U.S. or Canadian Saab dealer. ** Service intervals: Refer to the Warranties & Service Record Book for service intervals beyond 100,000 miles (160,000 km).

Application/type of service (col. 1) E = emission service R = regular maintenance

Service Procedure " = Check - top up, adjust or replace if necessary ! = Replace # = Lubricate

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Maintenance and owner assistance

Service Intervals ** Miles = U.S. Cars

Kilometers = Canadian Cars

Service # 1

10

11

Engine and engine compartment (cont.) E Evaporative emission system including filler cap, vapor

lines, EVAP canister and canister purge valve

R Fuel system: leaks and damage E Fuel filter E Engine air cleaner element R Exhaust system and mountings; leaks and condition Electrical R Battery: state of charge and electrolyte level; clean termi-

nals if necessary

R Head, fog, brake, tail, turn signal, warning lights instru-

ment panel, backup and marker lamps

Transmission R Automatic transmission fluid change (b.) R Automatic transmission oil level R Manual transmission oil level R Outer and inner driver joint boots

!*

!*

!*

* These are the minimum required Emission Control System maintenance steps. Saab urges that all recommended maintenance procedures be performed according to this program. (b.) Change automatic transmission fluid at more frequent intervals (20,000; 50,000; 80,000 miles, etc.) if car is driven in dense city traffic where the outside temperature regularly reach 90°F or higher, or if car is used in a mountainous/high altitude area or for trailer towing.

Service Intervals ** Miles = U.S. Cars

Kilometers = Canadian Cars

Service # 1

Chassis R Ball joint clearance, outer and inner steering joints and

rubber boots

R Shock absorbers and bushes; tightness and condition R Tire pressure, tread depth and wear (c.) R Rotate tires, front to rear R Brake pads and discs; wear and condition R Brake lines and hoses R Brake fluid level and renewal (max. 2-year intervals) R Check handbrake function R Power steering fluid level

(c.) Check wheel alignment if irregular or premature tire wear is apparent.

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10

11

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Maintenance and owner assistance

Service Intervals ** Miles = U.S. Cars

Kilometers = Canadian Cars

Service # 1

Chassis (cont.) R Toe-in R Cabin air filter R Cabin air absorptive filter R Door hinges, stops and locks R Airbag system, SRS warning lamps, visual inspection R Safety belts; operation and visual inspection of belt for

tears and fraying

R Wipers R Washer system: check and top-up R Reset service indicator Customer programming R Carry out systems programming per customer request " Road test R Check performance of drive train, steering and brakes

and verify tire balance. Check function of instruments and controls, including horn, windshield wipers, cruise control and climate sys- tem. Note any noises or problems for correction.

10

11

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Specifications Specifications General.............................. 250 Engine ............................... 252 Fuel.................................... 252 Engine oil.......................... 253 Engine variants ................ 254 Electrical system.............. 254 Drive belts......................... 255 Manual gearbox................ 255 Automatic transmission .. 256 Suspension....................... 256 Steering............................. 256 Brake system.................... 257 Wheels and tires .............. 257 Plates and labels.............. 259

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Specifications

General

Overall length, including bumpers:

9-5 Sedan_______________________ 9-5 Wagon ______________________ Overall width, including door mirrors ____ Maximum height:

9-5 Sedan_______________________ 9-5 Wagon ______________________ Wheelbase _______________________ Ground clearance __________________

189.2 in (4805 mm) 189.3 in (4808 mm) 80.4 in (2042 mm)

57.0 in (1449 mm) 58.9 in (1497 mm) 106.4 in (2703 mm) approx. 6.6 in (167 mm)

Track:

Front __________________________ Rear ___________________________ Turning circle (curb to curb) ___________ Turning circle (measured at vehicle extrem- ities) ___________________________ Number of seats (incl. driver) _________

59.9 in (1522 mm) *) 59.9 in (1522 mm) *) 35.4 ft (10.8 m)

37.4 ft (11.4 m)

*) Specified track applies to wheel sizes:

6 x 15 & 6.5 x 16

Gross vehicle weight (GVW)

Maximum train weight (GVW + max. trailer weight)

Maximum axle load, front

Maximum axle load, rear

Permissible load (in addition to driver) = GVW minus curb weight The maximum permissible axle load, front or rear, must not be exceeded.

The maximum permissible axle load, front or rear, must not be exceeded.

Chassis number in engine bay

Weight ready for driving (i.e. with full fuel tank, washer-fluid reservoir, standard tools and spare wheel) ______________

3470–3820 lbs. (1575–1735 kg) Gross vehicle weight (GVW) ___________ 4480–4750 lbs. (2030–2155 kg)

Maximum axle load:

Front ___________________________ 2500 lbs. (1135 kg) Rear, 9-5 Sedan ___________________ 2310 lbs. (1050 kg) Rear, 9-5 Wagon __________________ 2480 lbs. (1125 kg)

Weight distribution:

Curb weight, front/rear ______________ 60/40% GVW, front/rear ___________________ 50/50%

Maximum roof load __________________ 220 lbs (100 kg)

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Trailer: Maximum towing speed, trailer with brakes 60 mph (100 km/h) Trailer with brakes _________________ Maximum weight: 3500 lbs (1588 kg) Trailer without brakes ______________ Maximum weight: 1000 lbs (450 kg)

Maximum load on ball hitch __________ 165 lbs (75 kg)

The above speed and weight restrictions are those specified by

Saab Automobile AB. Note that local restrictions may apply to trailer speeds and weights (see page 174).

Luggage compartment

Volume (SAE): 9-5 Sedan_______________________

9-5 Wagon, rear seat upright ________

9-5 Wagon, rear seat folded _________

15.9 cu.ft. (450 litres) 31.4 cu. ft. (890 litres) 73.0 cu. ft. (2067 litres)

Maximum permissible luggage-compart-

ment load: At curb weight + 4 passengers at 154 lbs. (70 kg) _________________________ 176 lbs (80 kg) or each passenger fewer in the rear seat, the load may be increased by 110 lbs (50 kg). With entire rear seat lowered ________ Luggage compartment, length, 9-5 Sedan: Rear seat upright _________________ Rear seat folded down _____________ Luggage compartment, length, 9-5 Wagon: Rear seat upright _________________ Rear seat folded __________________

594 lbs (270 kg)

42.8 in (1087 mm) 61.2 in (1732 mm)

43.0 in (1092 mm) 67.5 in (1714 mm)

WARNING

The GVW and maximum axle loads must not be exceeded. Note that if some accessories (e.g. towbar, CD changer) are fitted, the available load capacity is reduced by the weight of these. When carrying a load in the luggage compartment, make sure that it is tied down securely, particularly when part or all of the rear seat is folded down.

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Specifications

Engine 4-cylinder ________________________

3.0t V6 ___________________________

Cylinder bores ___________________

Stroke:

Four cylinders, twin overhead cam- shafts, 16 valves and two balancer shafts. V-6 engine, double overhead cam- shafts on each cyl- inder bank, 24 valves 3.54 in (90 mm)

Fuel Fuel grade ________________________ Unleaded gasoline

AON 87–93.

For optimum performance Saab recom-

mend the following fuel grades: 2.3t _____________________________ AON 90
2.3 Turbo Aero and 3.0t V6 __________ AON 93 *) *) If AON 90 is used and the ambient temperature is above 77 – 86°F (25– 30°C) some decrease in engine power can occur to some extent.

Fuel-tank capacity __________________ 18.5 gal. (70 litres)

4-cylinder engine _________________ 3.0t V6 _________________________

3.54 in (90 mm) 3.34 in (85 mm)

Swept volume:

4-cylinder engine _________________

3.0t V6 _________________________

Idling speed:

4-cylinder _______________________ 3.0t V6 _________________________ Antifreeze ________________________

139.7 cu.in (2.290 litres) 180.6 cu.in (2.962 litres)

825 rpm 700 rpm Saab-approved antifreeze

Coolant capacity:

4-cylinder _______________________ 3.0t V6 _________________________

7.6 qts (7.4 litres) 7.4 qts (7.2 litres)

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Viscosity:

The viscosity of oil is classified according to the SAE standard. Nowadays, multigrade oils are always used in cars. The proper- ties of these oils facilitate starting the car in cold weather but mean that the oil is also viscous enough to coat all moving parts under high pressures and with high outside air temperatures. Multigrade oils are graded with two viscosities, e.g. 10W-30, where the 10W meets certain viscosity requirements at -4°F (-20°C), while the 30 fulfills requirements at a temperature of 212°F (100°C). Basic recommendations for Saab engines: (cid:127) SAE 5W-30 or 5W-40. The oil should be semi or fully synthetic and fulfil the grade requirements for ACEA A3/B3 or API SJ. Oils which are less viscous, such as 0W/-40/50 are becoming more common and may be used. However, the oil must be fully-synthetic, of a well known brand, and fulfil ACEA grade requirements A3/B3. This viscosity makes starting in cold weather easier.

Oil capacity incl. filter (on changing):

4-cylinder ________________________ 4.1 qts (4.0 litres) 3.0t V6 __________________________ 4.6 qts (4.5 litres)

Engine oil Oil specification:

We recommend the use of oils that are available from your Saab dealer, for the regular oil changes. These oils fulfill the most stringent requirements set by API and ACEA classifications. Oil for gasoline engines is classified by the API standards (American Petroleum Institute) into the grade classes SH (since 1993) and SJ (since 1996). The SJ class fulfils more stringent requirements and has a lower phosphorous level. These grade classes are most often combined with the corre- sponding classes for diesel engines. The class designations for diesel engines begin with the letter ”C” (Commercial). For exam- ple a grade combination suitable for both types of engine could be API SH/CD or SJ/CF. Under ACEA nomenclature, oils are divided into Class A for gas- oline engines and Class B for diesel-engined passenger cars. There is a further class for heavy diesel engines. Each class is divided into three grades: 1, 2 and 3, where grades 2 and 3 nor- mally encompass semi and fully-synthetic oils. The diesel class B also has a fourth grade, B4, which encompasses tests and regulations aimed at improving the performance of direct injec- tion engines. In the same way as in the API system, gasoline and diesel engine specifications are combined for products that can be used in both types of engine. For example, a grade designation could be ACEA A2/B2 or ACEA A3/B3/B4. To afford Saab engines the best protection, with regard to lubri- cation, the ability to dissolve residues and the neutralization of combustion products, we recommend the following oil grades: (cid:127) API SH/CD/CF or SJ/CD/CF. (cid:127) ACEA A3/B3/B4. These oils contain the additives required for the engine to function well. We advise against the use of further addi- tives.

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Specifications

Engine variants

2.3t Ecopower

Rating, EEC at 5500 rpm ___________ 185 hp (136 kW) Maximum torque, EEC at 1800 rpm ___ 207.2 ft.lb (280 Nm) 9.3:1

Compression ratio ________________

2.3 Turbo Ecopower (”Aero” model engine),

manual transmission Rating, EEC at 5500 rpm ___________ Maximum torque, EEC at 1900 rpm

Compression ratio ________________

230 hp (169 kW) 259.0 ft.lb. (350 Nm) 9.3:1

2.3 Turbo Ecopower, (”Aero” model engine)

automatic transmission Rating, EEC at 5500 rpm ___________ Maximum torque, EEC at 1900 rpm

Compression ratio ________________

230 hp (169 kW) 244.2 ft.lb. (330 Nm) 9.3:1

3.0t V6 Ecopower

Rating, EEC at 5500 rpm ___________ 200 hp (147 kW) Maximum torque, EEC at 2500 rpm ___ 229.4 ft.lb (310 Nm) 9.5:1

Compression ratio ________________

Electrical system

Voltage ___________________________ 12 V Battery capacity ____________________ 60 Ah or 70 Ah Starter motor ______________________ 1.4 kW Alternator rating ____________________ 130 A/14 V Firing order:

4-cylinder ________________________ 1-3-4-2
3.0t V6 __________________________ 1-2-3-4-5-6

Spark plugs:

2.3t ____________________________ NGK

BCPR 6ES-11

Electrode gap _____________________ 0.0414 in (1.05 mm) 2.3 Turbo Aero ____________________ NGK

PFR 6H-10

Electrode gap _____________________ 0.0374 in (0.95 mm) 3.0t V6 __________________________ NGK

BKR 7ES-11

Electrode gap ____________________ 0.0414 in (1.05 mm)

Drive belts

Manual gearbox

Specifications

255

Engine variants 4-cylinder, poly-V-belt _______________

3.0t V6, poly-V-belt _________________

Outside length 102.84 in (2612 mm) 79.53 in (2020 mm)

Drive belt, 4-cylinder

Drive belt, 3.0t V6

Type _____________________________ All-synchromesh 5-speed with final drive and differen- tial

Oil _______________________________ Saab synthetic

manual gearbox oil Oil capacity ________________________ 1.9 qts (1.8 litres) Oil volume (on changing) _____________ 1.6 qts (1.5 litres) Clutch type ________________________ Hydraulic, single dry-plate clutch of diaphragm-spring type

Speed (mph / km/h) at 1000 rpm in 5th gear:

4-cylinder ________________________ 27–28 / 43–44

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Specifications

Automatic transmission

Type ____________________________

Selector-lever positions ______________ Transmission-fluid capacity, dry transmis-

sion (incl. torque converter and oil cooler) 7.5 qts (7 litres)

If fluid change required, approximately

3.5 litres can be drained through the drain plug in the transmission casing

Transmission fluid __________________

Clutch type _______________________

Texaco Texamatic Dexron III (mineral oil based) Hydraulic plate clutches, brake bands and one-way couplings

Speed (mph / km/h) at 1000 rpm in 4th gear:

4- cylinder engines and 3.0t V6 ______

29 / 46–47

Electronically con- trolled 4-speed, fully automatic with hydraulic torque converter, planetary gear set and inte- gral final drive Lock-up function in selector positions 3 and 4 P R N D 3 2 1

Suspension

Spring type, front and rear ____________ Coil springs Maximum deflection of springs:

Front ___________________________ 7.09 in (180 mm) Rear ___________________________ 7.87 in (200 mm)

Dampers, front and rear ______________ Gas-filled dampers

Steering

Steering __________________________ Power-assisted

steering of rack-and-pinion type; telescopic steering-column shaft with universal joints

Number of turns, lock to lock ___________ 2,9
Power-steering fluid _________________ Power-steering fluid CHF 11S

Brake system

Wheels and tires

Specifications

257

Footbrake (ABS) ___________________

Handbrake _______________________ Brake fluid ________________________ Brake-fluid capacity _________________ Disc diameter:

Hydraulic disc brakes with vacuum servo unit. Diago- nally split circuits; ventilated discs on front wheels. EBD function, see page 167. Acts on rear wheels DOT 4 0.925 qts (900 ml)

Front __________________________