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Should you lose your Service and Warranty Information booklet, have an authorized Mercedes-Benz Light Truck Center arrange for a replacement. It will be mailed to you.


왔 Warranty coverage Your vehicle is covered under the terms of the warranties printed in the Service and Warranty Information booklet. Your authorized Mercedes-Benz Light Truck Center will exchange or repair any defec- tive parts originally installed on the vehicle in accordance with the terms of the follow- ing warranties: 앫 New Vehicle Limited Warranty 앫 Emission System Warranty 앫 Emission Performance Warranty 앫 California, Maine, Massachusetts, and


Vermont Emission Control Systems Warranty


529


Technical data Identification labels


1 Certification label (on driver’s B-pillar) The Vehicle Identification Number (VIN) can be found in the following locations: 앫 on the certification label 앫 embossed underneath the


passenger-side rear seat (컄 page 531)


앫 on the lower edge of the windshield


(컄 page 531)


Example certification label (U.S. vehicles) 2 Paintwork code 3 VIN


Example certification label (Canada vehicles) 2 Paintwork code 3 VIN


i Data shown on certification label are for illustration purpose only. These data are specific to each vehicle and may vary from data shown in the illustration. Refer to certification label on vehicle for actual data specific to your vehicle.


530


4 Seat cushion 5 Floor cover 6 VIN 왘 Fold the seat cushion 4 forward


(컄 page 285).


왘 Fold floor cover 5 in direction of the


arrow. The VIN 6 is now visible.


i When ordering parts, please specify vehicle identification and engine numbers.


7 Emission control information label, includes both federal and California certification exhaust emission standards


8 Engine number (engraved on engine) 9 Vacuum line routing diagram label a VIN (lower edge of windshield)


Technical data Identification labels


531


Technical data Layout of poly-V-belt drive


ML 350


ML 320 CDI


ML 500


1 Idler pulley 2 Idler pulley 3 Automatic belt tensioner 4 Power steering pump 5 Air conditioning compressor 6 Crankshaft 7 Coolant pump 8 Generator (alternator)


1 Coolant pump 2 Idler pulley 3 Automatic belt tensioner 4 Power steering pump 5 Air conditioning compressor 6 Crankshaft 7 Idler pulley 8 Generator (alternator)


1 Automatic belt tensioner 2 Power steering pump 3 Air conditioning compressor 4 Crankshaft 5 Coolant pump 6 Generator (alternator) 7 Idler pulley


532


ML 63 AMG


1 Idler pulley 2 Idler pulley 3 Idler pulley 4 Automatic belt tensioner 5 Power steering pump 6 Air conditioning compressor 7 Crankshaft 8 Coolant pump 9 Generator (alternator)


Technical data Layout of poly-V-belt drive


533


Technical data Engine


Model Engine Mode of operation No. of cylinders Bore Stroke Total piston displacement Compression ratio Output acc. to SAE J 1349


Maximum torque acc. to SAE J 1349


ML 320 CDI (164.1221) 642
Diesel 4-stroke engine 3.27 in (83.00 mm) 3.62 in (92.00 mm) 182 cu in (2987 cm3) 16.5:1
221 hp/3800 rpm (165 kW/3800 rpm) 398 lb-ft/1600-2400 rpm (540 Nm/1600-2400 rpm) 4500 rpm 1-4-2-5-3-6
2035 mm


ML 350 (164.1861) 272
4-stroke engine, gasoline injection 3.66 in (92.90 mm) 3.38 in (86.00 mm) 213 cu in (3498 cm3) 10.7:1
268 hp/6000 rpm2
(200 kW/6000 rpm) 258 lb-ft/2400-5000 rpm (350 Nm/2400-5000 rpm) 6500 rpm 1-4-3-6-2-5
2404 mm


Maximum engine speed Firing order Poly-V-belt 1 The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz Light Truck Center for the corresponding data of all special bodies and


special equipment.


2 Premium fuel required. Performance may vary with fuel octane rating.


534


Technical data Engine


Model Engine Mode of operation No. of cylinders Bore Stroke Total piston displacement Compression ratio Output acc. to SAE J 1349


Maximum torque acc. to SAE J 1349


ML 500 (164.1751) 113
4-stroke engine, gasoline injection 3.82 in (97.00 mm) 3.31 in (84.00 mm) 303 cu in (4966 cm3) 10:1
302 hp/5600 rpm2
(225 kW/5600 rpm) 339 lb-ft/2700-4750 rpm (460 Nm/2700-4750 rpm) 6300 rpm 1-5-4-2-6-3-7-8
2370 mm


ML 63 AMG (164.1771) 156
4-stroke engine, gasoline injection 4.02 in (102.20 mm) 3.72 in (94.60 mm) 378.8 cu in (6208 cm3) 11.3:1
503 hp/6800 rpm2
(375 kW/6800 rpm) 465 lb-ft/5200 rpm (630 Nm/5200 rpm) 7200 rpm 1-5-4-2-6-3-7-8
2369 mm


Maximum engine speed Firing order Poly-V-belt 1 The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz Light Truck Center for the corresponding data of all special bodies and special


equipment.


2 Premium fuel required. Performance may vary with fuel octane rating.


535


Technical data Rims and tires


! Only use tires which have been tested and approved by Mercedes-Benz. Tires approved by Mercedes-Benz are developed to provide best possible performance in conjunction with the driving safety systems on your vehicle such as ABS or ESP®. Tires specially developed for your vehicle and tested and approved by Mercedes-Benz can be identified by finding the following on the tire’s sidewall: 앫 MO = Mercedes-Benz Original equipment


tires AMG vehicles: Does not apply to all approved tires on AMG vehicles. For information on tested and approved tires for AMG vehicles, contact an authorized Mercedes-Benz Light Truck Center.


Using tires other than those approved by Mercedes-Benz may result in damage that is not covered by the Mercedes-Benz Limited Warranty.


536


The tire inflation pressure should be checked regularly and should only be adjusted on cold tires. Follow tire manufacturer’s maintenance recommendation included with vehicle. i The following pages also list the approved wheel rim and tire sizes for equipping your vehicles with winter tires. Winter tires are not available as standard or optional factory equip- ment, but can be purchased from an authorized Mercedes-Benz Light Truck Center. Depending on vehicle model and the standard or optional factory-equipped wheel rim/tire configuration on your vehicle (Appearance Package, Sport Package etc.), equipping your vehicle with winter tires approved for your vehicle model may also require the purchase of two or four wheel rims of the recommended size for use with these winter tires. See an authorized Mercedes-Benz Light Truck Center for more information.


! Using tires other than those approved by Mercedes-Benz can have detrimental effects, such as 앫 poor handling characteristics 앫 increased noise 앫 increased fuel consumption Moreover, tires and rims not approved by Mercedes-Benz may, under load, exhibit dimen- sional variations and different tire deformation characteristics that could cause them to come into contact with the vehicle body or axle parts. Damage to the tires or the vehicle may be the result.


i Further information on tires and rims is available at any authorized Mercedes-Benz Light Truck Center. A placard with the recommended tire inflation pressure is located on the driver’s door B-pillar (컄 page 530). Some vehicles may have supplemental tire inflation pressure infor- mation for driving at high speeds (컄 page 375) or for vehicle loads less than the maximum loaded vehicle condition (컄 page 375). If such information is provided, it can be found on the placard located on the inside of the fuel filler flap.


Technical data Rims and tires


Same size tires


Rims (light alloy) Wheel offset All-season tires1
Winter tires1,3


ML 320 CDI ML 350


ML 320 CDI* ML 350* ML 500
8 J x 18 H2
2.36 in (60 mm) 255/55 R18 105H M+S


ML 320 CDI (Sport Package*) ML 350 (Sport Package*) ML 500 (Sport Package*) 8 J x 19 H2
2.36 in (60 mm) 255/50 R19 107H XL (Extra Load) M+S


7.5 J x 17 H2
2.20 in (56 mm) 235/65 R17 104H M+S 235/65 R17 104H M+S. 255/55 R18 105H M+S. 255/50 R19 107H XL (Extra Load) M+S.


ML 63 AMG


ML 63 AMG*


AMG rims (light alloy) 9.5 J x 19 H2
Wheel offset All-season tires1
Summer tires1,2
Winter tires1,3
1 Radial-ply tires 2 Must not be used with snow chains. 3 Not available as factory equipment.


1.81 in (46 mm) – 295/45 ZR19 109Y 285/45 R19 107V M+S. –


10 J x 20 H2
1.81 in (46 mm) – 295/40 ZR20 106Y


ML 320 CDI (Sport Package*) ML 350 (Sport Package*) ML 500 (Sport Package*) 8.5 J x 19 H2
2.28 in (58 mm) 255/50 R19 107H XL (Extra Load) M+S – 255/50 R19 107H XL (Extra Load) M+S.


537


Technical data Rims and tires


Spare wheel


Minispare wheel


ML 320 CDI ML 350
ML 500
4.0B x 18 H2
1.58 in (40 mm) T 155/90-18 113M


Rim Wheel offset Minispare tire 1
Recommended tire inflation pressure 61 psi (4.2 bar) 1 Must not be used with snow chains.


Spare wheel with collapsible tire


Rim Wheel offset Collapsible tire 1
Recommended tire inflation pressure 51 psi (3.5 bar) 1 Must not be used with snow chains.


ML 63 AMG 5.5 B x 19 H2
0.51 in (13 mm) 185/65-19 104P


538


i Please note that the tire inflation pressure of the collapsible tire differs from the tire inflation pressure of the road tires.


! Please compare the recommended tire in- flation pressure for your vehicle with the tire in- flation pressure on the yellow label located on the spare wheel rim. If the tire inflation pressure on the yellow label on the spare wheel rim differs from the values given in this Operator’s Manual, inflate the col- lapsible tire to the recommended tire inflation pressure given on the yellow label on the spare wheel rim.


Technical data Rims and tires


539


Technical data Electrical system


Model Generator (alternator) Starter motor Battery Spark plugs Electrode gap Tightening torque


ML 350
14 V/180 A 12 V/1.4 kW 12 V/70 Ah NGK PLKR 6A 0.031 in (0.8 mm) 15 – 22 lb-ft (20 – 30 Nm)


ML 500
14 V/180 A 12 V/1.7 kW 12 V/95 Ah NGK PFR 5R-11
0.039 in (1.0 mm) 15 – 22 lb-ft (20 – 30 Nm)


ML 63 AMG 14 V/180 A 12 V/2.2 kW 12 V/95 Ah NGK T200 36N 0.039 in (1.0 mm) 15 – 22 lb-ft (20 – 30 Nm)


Model Generator (alternator) Starter motor Battery


ML 320 CDI 14 V/220 A 12 V/2.2 kW 12 V/95 Ah


540


왔 Main Dimensions ML 320 CDI, ML 350, ML 500
Model Overall vehicle length 188.5 in (4788 mm) Vehicle width (exterior rear view mirrors folded out) 83.7 in (2127 mm) Vehicle width (exterior rear view mirrors folded in) 76.0 in (1930 mm) Overall vehicle height (vehicles with steel suspen- 71.5 in (1815 mm) sion) Overall vehicle height, depending on set vehicle level (vehicles with air suspension package*) Wheelbase Ground clearance (vehicles with steel suspension) Ground clearance, depending on set vehicle level (vehicles with air suspension package*) Turning circle Track, front


69.8 in-73.0 in (1774 mm-1854 mm) 114.8 in (2915 mm) 8.3 in (210 mm) 7.1 in-10.3 in (181 mm-261 mm)


39 ft (11.6 m) 64.0 in (1627 mm)


Track, rear


64.1 in (1629 mm)


Technical data Main Dimensions


ML 63 AMG 189.5 in (4812 mm) 83.7 in (2127 mm) 76.8 in (1951 mm)


69.5 in-72.6 in (1764 mm-1844 mm) 114.8 in (2915 mm) 6.7 in-9.5 in (169 mm-242 mm)


39 ft (11.6 m) 64.8 in-65.5 in (1647 mm-1664 mm) 64.9 in-65.3 in (1649 mm-1667 mm)


541


Technical data Weights


Roof load max.


220 lb (100 kg)


542


Technical data Fuels, coolants, lubricants


왔 Fuels, coolants, lubricants Capacities


Vehicle components and their respective lubricants must match. Therefore only use products tested and approved by Mercerdes-Benz. Please refer to the Factory Approved Service Products pamphlet, or inquire at your Mercedes-Benz Light Truck Center.


Warning!


If a service fluid is swallowed, contact a physician immediately.


Comply with all valid regulations with re- spect to handling, storing and disposing of service fluids. Otherwise you could endanger persons or the environment.


Keep service fluids out of the reach of children.


Engine with oil filter


Automatic transmission Transfer case single speed


Model ML 320 CDI ML 350
ML 500
ML 63 AMG All models All models


Capacity 9.5 US qt (9.0 l) 8.5 US qt (8.0 l) 9.0 US qt (8.5 l) 10.3 US qt (9.7 l) 9.5 US qt (9.0 l) 0.53 US qt (0.5 l)


Fuels, coolants, lubricants, etc. Approved engine oils Approved engine oils Approved engine oils Approved engine oils MB Automatic Transmission Fluid MB Automatic Transmission Fluid


543


Technical data Fuels, coolants, lubricants


Front axle Rear axle Power steering Front wheel hubs Brake system Cooling system


Model All models All models All models All models All models ML 320 CDI, ML 350
ML 500
ML 63 AMG


Capacity 1.2 US qt (1.1 l) 1.2 US qt (1.1 l) approx. 1.3 US qt (1.2 l) approx. 1.5 oz (43 g) each approx. 10.0 US qt (9.5 l)


Fuels, coolants, lubricants, etc. Hypoid gear oil Hypoid gear oil MB Power Steering Fluid High temperature roller bearing grease MB Brake Fluid (DOT 4+) MB Anticorrosion/Antifreeze


approx. 10.6 US qt (10.0 l) approx. 12.2 US qt (11.5 l)


MB Anticorrosion/Antifreeze MB Anticorrosion/Antifreeze


544


Fuel tank


Model All models including a reserve of All except ML 63 AMG including a reserve of ML 63 AMG


Capacity 25.1 US gal (95.0 l) approx. 3.5 US gal (13.0 l)


approx. 4.0 US gal (15.3 l)


Air conditioning system


Technical data Fuels, coolants, lubricants


Fuels, coolants, lubricants etc. Gasoline engines: Premium unleaded gasoline Minimum Posted Octane 91 (Avg. of 96 RON/86 MON) Diesel engines: Diesel fuels according to ASTM D 975 grades No. 2-D or No. 1-D R-134a refrigerant and special PAG lubricant oil (never R-12) MB Windshield Washer Concentrate1


Windshield washer and head- lamp cleaning* system 1 Use MB Windshield Washer Concentrate “MB SummerFit” and water for temperatures above freezing or MB Windshield Washer Concentrate “MB SummerFit” and


8.1 US qt (7.7 l)


commercially available premixed windshield washer solvent/antifreeze for temperatures below freezing point. Follow suggested mixing ratios (컄 page 551).


All models


545


Technical data Fuels, coolants, lubricants


Engine oils


Engine oils are specifically tested for their suitability in our engines and durability for our service intervals. Therefore, only use approved engine oils and oil filters re- quired for vehicles with Maintenance System (U.S. vehicles) or FSS PLUS (Cana- da vehicles). For a listing of approved en- gine oils and oil filters, refer to the Factory Approved Service Products pamphlet, or contact an authorized Mercedes-Benz Light Truck Center.


! Using engine oils and oil filters of specification other than those expressly required for the Maintenance System (U.S. vehicles) or FSS PLUS (Canada vehicles), or changing of oil and oil filter at change intervals longer than those called for by the Maintenance System (U.S. vehicles) or FSS PLUS (Canada ve- hicles) will result in engine or emission control system damage not covered by the Mercedes-Benz Limited Warranty.


Please follow Maintenance System (U.S. vehicles) or FSS PLUS (Canada vehicles) recommendations for scheduled oil changes. Failure to do so could result in engine or emission control system damage not covered by the Mercedes-Benz Limited Warranty.


Engine oil additives


Do not blend oil additives with engine oil. They may damage the engine. Damage or malfunctions resulting from blending oil additives are not covered by the Mercedes-Benz Limited Warranty.


Air conditioning refrigerant


R-134a (HFC) refrigerant and special PAG lubricating oil are used in the air condition- ing system. Never use R-12 (CFC) or mineral-based lu- bricating oil. Otherwise damage to the system will occur.


Brake fluid


Warning!


During vehicle operation, the boiling point of the brake fluid is continuously reduced through the absorption of moisture from the atmosphere. Under extremely strenuous op- erating conditions, this moisture content can lead to the formation of bubbles in the system, thus reducing the system’s efficien- cy.


Therefore, the brake fluid must be replaced regularly. Refer to your vehicle’s Maintenance Booklet for replacement inter- val.


Only brake fluid approved by Mercedes-Benz is recommended. Your authorized Mercedes-Benz Light Truck Center will provide you with additional in- formation.


546


Premium unleaded gasoline (gasoline engine)


Warning!


Gasoline is highly flammable and poisonous. It burns violently and can cause serious injury.


Never allow sparks, flame or smoking mate- rials near gasoline!


Turn off the engine before refueling.


Whenever you are around gasoline, avoid in- haling fumes and skin or clothing contact, extinguish all smoking materials.


Direct skin contact with fuels and the inha- lation of fuel vapors can damage your health.


! To maintain the engine’s durability and per- formance, premium unleaded gasoline must be used. If premium unleaded is not available and low octane fuel is used, follow these precau- tions: 앫 Have the fuel tank only partially filled with unleaded regular and fill up with premium unleaded as soon as possible.


앫 Avoid full throttle driving and abrupt acceler-


ation.


앫 Do not exceed an engine speed of 3000 rpm if the vehicle is loaded with a light load such as two persons and no luggage.


앫 Do not exceed 2/3 of maximum accelerator pedal position if the vehicle is fully loaded or operating in mountainous terrain.


Technical data Fuels, coolants, lubricants


Gasoline additives (gasoline engine)


A major concern among engine manufac- turers is carbon build-up caused by gaso- line. Mercedes-Benz recommends only the use of quality gasoline containing additives that prevent the build-up of carbon depos- its. After an extended period of using fuels without such additives carbon deposits can build up, especially on the intake valves and in the combustion area, leading to engine performance problems such as: 앫 Warm-up hesitation 앫 Unstable idle 앫 Knocking/pinging 앫 Misfire 앫 Power loss


547


Technical data Fuels, coolants, lubricants


In areas where carbon deposits may be encountered due to lack of availability of gasolines which contain these additives, Mercedes-Benz recommends the use of additives approved by us for use on Mercedes-Benz vehicles. Refer to Factory Approved Service Products pamphlet for a listing of approved product(s). Follow directions on product label. Do not blend other fuel additives with fuel. This only results in unnecessary costs and may be harmful to the engine operation. Damage or malfunction resulting from poor fuel quality or from blending addition- al fuel additives other than those tested and approved by us for use on Mercedes-Benz vehicles listed in the Factory Approved Service Products pamphlet are not covered by the Mercedes-Benz Limited Warranty.


548


These blends must also meet all other fuel requirements, such as resistance to spark knock, boiling range, vapor pressure, etc.


Diesel engine Only use commercially available vehicular diesel fuels No. 2 or No. 1 (ASTM D975 No. 2-D or No. 1-D). To prevent malfunctions, diesel fuel with improved cold flow characteristics is of- fered in the winter months. Check with your fuel retailer.


! Do not fill the tank with gasoline. Do not blend diesel fuel with gasoline or kerosine. The fuel system and engine will otherwise be dam- aged, which is not covered by the Mercedes-Benz Limited Warranty.


Fuel requirements


Gasoline engine Only use premium unleaded fuel. 앫 The octane number (posted at the


pump) must be 91 min. It is an average of both the Research (R) octane num- ber and the Motor (M) octane number: (R+M)/2). This is also known as the ANTI-KNOCK INDEX.


Unleaded gasoline containing oxygenates such as ethanol, IPA, IBA and TBA can be used provided the ratio of any one of these oxygenates to gasoline does not exceed 10%; MTBE must not exceed 15%. The ratio of methanol to gasoline must not exceed 3% plus additional cosolvents. Using mixtures of ethanol and methanol is not allowed. Gasohol, which contains 10% ethanol and 90% unleaded gasoline, can be used.


Coolants


The engine coolant is a mixture of water and anticorrosion/antifreeze, which provides: 앫 Corrosion protection 앫 Freeze protection 앫 Boiling protection (by increasing the


boiling point)


The cooling system was filled at the factory with a coolant providing freeze protection to approximately -35°F (-37°C) and corro- sion protection.


! Add premixed coolant solution only. Adding water and MB 325.0 Anticorrosion/Antifreeze separately from each other, could cause engine damage not covered by the Mercedes-Benz Limited Warranty.


If the antifreeze mixture is effective to -22°F (-30°C), the boiling point of the cool- ant in the pressurized cooling system is reached at approximately 266°F (130°C). The coolant solution must be used year round to provide the necessary corrosion protection and increase boil-over protec- tion. Refer to Maintenance Booklet for replacement interval. Coolant system design and coolant used determine the replacement interval. The replacement interval published in the Maintenance booklet is only applicable if MB 325.0 anticorrosion/antifreeze solu- tion or other Mercedes-Benz approved products of equal specification (see Factory Approved Service Products pamphlet) are used to renew the coolant concentration or bring it back up to the proper level.


Technical data Fuels, coolants, lubricants


To provide important corrosion protection, the solution must be at least 45% anticor- rosion/antifreeze (equivalent to freeze protection to approx. - 22°F [-30°C]). If you use a solution that is more than 55% anticorrosion/antifreeze (freeze protec- tion to approx. - 49°F [-45°C]), the engine temperature will increase due to the lower heat transfer capability of the solution. Therefore, do not use more than this amount of anticorrosion/antifreeze. If the coolant level is low, water and MB 325.0 anticorrosion/antifreeze should be used to bring it up to the proper level (have cooling system checked for signs of leakage). Please make sure the mixture is in accordance with label instructions. The water in the cooling system must meet minimum requirements, which are usually satisfied by normal drinking water. If you are not sure about the water quality, con- sult an authorized Mercedes-Benz Light Truck Center.


549


Technical data Fuels, coolants, lubricants


Anticorrosion/antifreeze Your vehicle contains a number of aluminum parts. The use of aluminum components in motor vehicle engines ne- cessitates that anticorrosion/antifreeze coolant used in such engines be specifically formulated to protect the


aluminum parts. (Failure to use such anti- corrosion/antifreeze coolant will result in a significantly shortened service life.) Therefore, the following product is strongly recommended for use in your vehicle: Mercedes-Benz 325.0 anticorrosion/anti- freeze agent.


Before the start of the winter season (or once a year in hot southern regions), you should have the anticorrosion/antifreeze concentration checked. The coolant is also regularly checked each time you bring your vehicle to an authorized Mercedes-Benz Light Truck Center for service.


Anticorrosion/antifreeze quantity


Model


ML 320 CDI ML 350
ML 500
ML 63 AMG


Approx. freeze protection – 35°F (– 37°C) 5.1 US qt (4.75 l) 5.1 US qt (4.75 l) 5.4 US qt (5.0 l) 6.0 US qt (5.75 l)


– 49°F (– 45°C) 5.5 US qt (5.2 l) 5.5 US qt (5.2 l) 5.8 US qt (5.5 l) 6.7 US qt (6.3 l)


550


Windshield washer and headlamp cleaning* system


Both the windshield washer and headlamp cleaning* system are supplied from the windshield washer fluid reservoir. The windshield and headlamp washer fluid reservoir has a capacity of approximately 8.1 US qt (7.7 l). 왘 Refill the reservoir with MB Windshield Washer Concentrate and water (or con- centrate and commercially available premixed windshield washer sol- vent/antifreeze, depending on ambient temperatures).


Warning!


Washer solvent/antifreeze is highly flamma- ble. Do not spill washer solvent/antifreeze on hot engine parts, because it may ignite and burn. You could be seriously burned.


Windshield and headlamp washer fluid mixing ration For temperatures above freezing point, use MB Windshield Washer Concentrate “MB SummerFit” and water: 앫 1 part “MB SummerFit” to 100 parts


water (1.34 fl oz [40 ml] “MB SummerFit” to 1 gal [4.0 l] water)


For temperatures below freezing point, use MB Windshield Washer Concentrate “MB SummerFit ” and commercially avail- able premixed windshield washer solvent/antifreeze: 앫 1 part “MB SummerFit” to 100 parts


solvent (1.34 fl oz [40 ml]“MB SummerFit” to 1 gal [4.0 l] solvent)


Technical data Fuels, coolants, lubricants


551


552


A ABS 96


Indicator lamp 414
Messages in the multifunction


display 430


Off-road - ABS 97


Accelerator position, automatic


transmission 191


Accessory weight 394
Accident 64
Active head restraint 80, 128, 479
Adaptive Damping System (ADS)* 269
Air bags 71


Children 73, 82
Front passenger front air bag off


indicator lamp 31, 89, 426


Front, Driver 75
Front, Passenger 75
Occupant Classification System


(OCS) 85


Safety guidelines 73
Side impact (front and rear*) 76
Window curtain 76


Air conditioning refrigerant 546
Air conditioning system see


Climate control or Automatic climate control (3-zone)*


Air conditioning, Cooling 216, 230
Air distribution, Front 212, 226
Air distribution, Rear 219, 234
Air pressure see Tire inflation pressure Air pump, electric (ML 63 AMG) 502
Air recirculation mode 214, 228
Air suspension package* 269
Adaptive Damping System


(ADS)* 269


Messages in the multifunction


display 467


Vehicle level control* 270


Air vents 219
Air vents, Front 212, 226
Air vents, Rear 235
Air volume 212, 227


Index


Alarm system see Anti-theft systems Alignment bolt (vehicle tool kit) 470, 500
Anticorrosion/antifreeze 550
Antiglare, Interior rear view mirror 200
Antiglare, Rear view mirrors* 201
Antilock Brake System see ABS Anti-theft systems 104


Anti-theft alarm system 103, 104
Immobilizer 103


Aquaplaning see Hydroplaning Armrest storage compartments


Front 296
Ashtrays* 300
Aspect ratio 394
ATF 362
Attaching a trailer 344
Audio menu 159


CD operation 161
Radio operation 160
Satellite radio* operation


(USA only) 160


Auto-dimming*, Rear view mirrors 201
Automatic central locking,


Control system 176


553


Index


Automatic climate control (3-zone)* 220


Air conditioning, Cooling 230, 231
Air distribution, Front 226
Air distribution, Rear 234
Air recirculation mode 228
Air vents, Front 226
Air volume 227
Control panel, Front 222
Control panel, Rear 232
Deactivating system 224
Defogging 227
Defrosting 227
Maximum cooling, MAX COOL 228
Rear passenger compartment 232
Rear window defroster 205
Residual engine heat (REST) 232
Using driver-side settings for


all temperature zones 231
Automatic headlamp mode 137
Automatic lighting control, Interior


lighting 143


Automatic locking when driving 126
Automatic shift program


(ML 63 AMG only) 196


Automatic transmission 54
Accelerator position 191
Automatic shift program


(ML 63 AMG only) 196


Emergency operation


(Limp-Home Mode) 198


Gear ranges 193
Gear selector lever 54, 185
Gear shifting malfunctions 198
Hill start assist system 192
Kickdown 191
Kickdown, manual shift program


(ML 63 AMG only) 198


Manual shift progam


(ML 63 AMG only) 196


Program mode selector switch


(ML 63 AMG only) 195


Shift program (ML 63 AMG only) 195
Shifting procedure 188
Starting the engine 54
Steering wheel gearshift control 194
Towing a trailer 192
Transmission fluid level 362
Transmission positions 189


Automatic Transmission Fluid see ATF


Backrest


Seat 44
Seat, Lumbar support 130
Seat, Multicontour* 130


Backup lamps


Messages in the


multifunction display 458


Replacing bulbs 490


Bar 395
BAS 97


Lamps in instrument cluster 414
Messages in the


multifunction display 430


Basic carrier bars* 281
Batteries, SmartKey


Check lamp 108, 112
Checking battery condition 111
Messages in the


multifunction display 446


Replacing 480


Battery, Vehicle 507


Charging 514
Disconnecting and connecting 509
Jump starting 515
Removing and installing 509


554


Index


Bead 395
Belt reel 291
Beverage holder see Cup holder Block heater (Canada only) 400
Bolts, Collapsible tire


(ML 63 AMG only) 474


Bolts, Minispare wheel


(except ML 63 AMG) 473


Brake fluid 546


Checking 354
Messages in the


multifunction display 449


Brake lamp


Cleaning lenses 408
Messages in the


multifunction display 458


Replacing bulbs 490


Brake pads 326


Messages in the


multifunction display 447


Brakes 326


Warning lamp 415


Break-in period 324
Bulbs, replacing see Replacing bulbs Button for Voice control*


system 30, 148


California retail buyers and lessees,


CHECK ENGINE malfunction indicator lamp 417, 418


Important notice for 11


Camera see Rear view camera* Can holder see Cup holder Capacities and recommended


fuel/lubricants 543


Card holder 32, 35, 299
Cargo compartment cover blind 286
Cargo tie-down rings 283
Carpets, Cleaning 411
Catalytic converter


(gasoline engine) 349
CD changer* 161, 294
CD player 161
Center console


Lower part 32
Upper part 31


Central locking


Automatic 126
Locking/unlocking from


the inside 126


Switch 126


Certification label 530


Checking tire pressure electronically with the Advanced Tire Pressure Monitoring System (Advanced TPMS)*, (Canada only) 381


Checking tire pressure electronically with


the Tire Pressure Monitoring System (TPMS), (USA only) 379


Checklist


Off-road driving 336
Returning from off-road driving 341


Children in the vehicle 82


Air bags 73, 82
Blocking rear door window


operation 93


Indicator lamp, Front passenger front


air bag 89


Infant and child restraint systems 77,


82


LATCH-type child seat anchors 91
Occupant Classification System


(OCS) 85


Cigarette lighter* 301


555


Index


Climate control 206


COMAND system see separate operating


Control system submenus 151, 153, 166


Air conditioning, Cooling 216
Air distribution, Front 212
Air distribution, Rear 219
Air recirculation mode 214
Air vents, Front 212
Air volume 212
Control panel*, Rear 217
Control panel, Front 208
Deactivating system 210
Defogging 213
Defrosting 213
Rear window defroster 205
Residual engine heat (REST) 216


Clock 27, 169


Setting time 169


Cloth upholstery,


Cleaning and care of 412


Cockpit 24
Cockpit Management and Data System


see COMAND system


Cold tire inflation pressure 395
Collapsible tire 538
Collapsible tire (ML 63 AMG only) 474
Collapsible wheel chock 472


instructions


Combination switch 59, 60, 62, 140
Compass 321


Adjustment 174
Calibration 175
Calling up the compass 321


Control and operation of radio


transmitters 348
Control system 147


Multifunction display 147
Multifunction steering wheel 148
Resetting to factory default 165


Control system menus 147


AIRMATIC*/Compass 162
AMG menu 156
Audio 159
Distronic* 162
Nav* 161
Settings 164
Standard display 154
Tel* 182
Trip computer 180
Vehicle configuration 178
Vehicle status message memory 163


Comfort* 177
Instrument cluster 167, 168
Lighting 171
Time/Date 169
Vehicle 174


Coolant 362, 549


Anticorrosion/antifreeze


mixing ratio and quantity 550


Capacities 543
Checking coolant level 354, 362
Messages in the multifunction


display 450, 452


Temperature 350
Temperature display 154


Corner-illuminating front fog lamps* 140


Messages in the


multifunction display 458


Replacing bulbs 488
Crossing obstacles 339
Cruise control 245
Activating 247
Messages in the


multifunction display 431


556


Index


Cup holders 298
Cleaning 299
Front center console 299
Front center console,


Removing/Installing 299


Rear armrest 299


Curb weight 395
Current transmission program


mode (AMG vehicles only) 147


Date display, Setting 169, 170
Daytime running lamp mode 138


Setting 171


Deep water see Standing water Defogging windshield 213, 227
Defrosting, Front 213, 227
Defrosting, Rear 205
Delayed shut-off


Exterior lamps 172
Interior lighting 173


Department of Transportation see DOT Diesel engine


Preglow indicator lamp 29


Difficulties


While driving 63
While starting 57
Digital clock see Clock Digital speedometer 147, 155
Dimensions, Vehicle 541
Direction of rotation (tires) 368
Displays


Digital speedometer 147, 155
Distronic* 253
Maintenance service indicator 401
Messages in the


multifunction display 428


Multifunction display 147
Outside temperature 147, 155
Selecting 168
Symbol messages 446
Text messages 430
Vehicle status message 163, 428
Vehicle system settings,


Control system 151, 153, 164


Distronic* 250


Activating 256
Cleaning system sensor 408
Control system 255
Deactivating 259
Distance warning function* 179, 263
Driving hints 261
Messages in the


multifunction display 432


Sensor cover 408
Warning and indicator lamps 253


Door


Entry lamps 144
Locking, In an emergency 476
Locking/unlocking,


KEYLESS-GO* 39, 68


Locking/unlocking, SmartKey 38, 68
Messages in the


multifunction display 455


Opening from inside/outside 109,


118


Distance to empty (range), Trip


Computer 180


Remote door unlock (Tele Aid*) 315
Unlocking, Mechanical key 475


557


Index


Door control panel 36
Door handle 36
Door windows see Power windows DOT 389, 395
Downhill driving


Cruise control 247


Driving safety systems


4-ETS 102
ABS 96
BAS 97
EBP 101
ESP® 98


Downhill Speed Regulation (DSR) 264


Driving systems 245


Messages in the


multifunction display 447


Drinking and driving 325
Driving 51, 325
Abroad 348
Hydroplaning 330
In winter 332, 399
Instructions 51, 325
Problems 63
Safety systems 96
Systems 245
Through standing water 333
Through water 338
With Distronic* 261


Driving off 58


Adaptive Damping System


(ADS)* 269


Air suspension package* 269
Cruise control 245
Distronic* 250
Downhill Speed Regulation


(DSR) 264


Off-road driving program 268
Parktronic system* 274
Rear view camera* 279
Vehicle level control* 270


Driving tips 191


Accelerator position 191
Kickdown 191


558


Easy-entry/exit feature


Activating (driver’s seat)* 177


Easy-entry/exit feature* 46
EBP 101


Indicator and warning lamps 416,


448


Electrical connections


Trailer 343


Electrical fuses see Fuses Electrical system, Technical data 540
Electronic Brake Proportioning see EBP Electronic Stability Program see ESP® Electronic Traction System see 4-ETS Emergency calls


Tele Aid* 310


Emergency operation


Fuel filler flap 477
Locking/unlocking


the vehicle 475, 476


Power tilt/sliding sunroof*, Manual operation 478


Emergency operation


(Limp-Home Mode) 198


Emergency operations


Remote door unlock, Tele Aid* 315
Unlocking/opening the tailgate 476


Emergency Tensioning Device see ETD Emergency, In case of


Battery, Jump starting 515
Engine shut-down 525
First aid kit 469
Flat tire 497
Fuses 522
Hazard warning flasher 142
Instrument cluster, Indicator


lamps 414, 415, 416, 417, 418, 419, 420, 421, 422, 423, 424
Roadside Assistance 12, 312
Towing the vehicle 518


Emission control 350


Information label 531
System warranties 10
Vacuum line routing diagram


label 531


Engine


Belt layout (ML 320 CDI) 532
Belt layout (ML 350) 532
Belt layout (ML 500) 532
Belt layout (ML 63 AMG) 533
Block heater (Canada only) 400
Break-in recommendations 358
Cleaning 406
Compartment 356
Emergency engine shut-down 525
Malfunction indicator lamp 29, 449
Maximum engine speed 146, 534,


535


Messages in the


multifunction display 449


Number 531
Starting 54
Starting with KEYLESS-GO* 55
Starting with the SmartKey 55
Tachometer 29, 146
Technical data 534
Turning off with KEYLESS-GO* 67
Turning off with the SmartKey 67


Index


Engine coolant see Coolant Engine oil 358, 546
Adding 361, 546
Additives 546
Changing 361, 546
Checking level 358
Checking level with the


control system (ML 500 only) 358


Checking with the oil dipstick


(except ML 500) 360


Consumption 358
Filler neck (ML 350, ML 320 CDI) 361
Filler neck (ML 500, ML 63 AMG) 361
Messages in display 359, 453
Messages in the


multifunction display 453


Recommended engine oils


and oil filters 546


Engine oil level 358
ESP® 27, 98


Four wheel electronic traction system


with ESP® 98
Messages in the


multifunction display 436, 437


Off-road-ESP® 101
Warning lamp 27, 419, 420


559


Index


ETD 80, 423


Safety guidelines 73


Expanding cargo compartment 284
Exterior rear view mirrors 49, 201


Flexible Service System PLUS see FSS


PLUS


Floormats* 303
Fluids


Automatic transmission fluid 362
Brake fluid 354, 544, 546
Capacities 543
Engine coolant 354, 362, 549
Engine oil 358, 546
Power steering fluid 544
Windshield washer and


headlamp cleaning system* 355, 545, 551


Fog lamps 139


Corner-illuminating front fog


lamps* 140
Messages in the


multifunction display 458


Rear fog lamp 139
Replacing bulbs 488


4-ETS 102


Off-road - 4-ETS 102


Folding 202
Power folding* 202
Synchronizing 202


Fastening the seat belts 51
Filler neck, Engine oil


(ML 350, ML 320 CDI) 361


Filler neck, Engine oil


(ML 500, ML 63 AMG) 361


First aid kit 469
Flat tire 497


Collapsible tire


(ML 63 AMG only) 474, 538


Lifting the vehicle 498
Lowering the vehicle 504
Minispare wheel


(except ML 63 AMG) 473


Mounting the spare wheel 498
Preparing the vehicle 498
Spare wheel 538


560


Front air bags 75
Front defroster 213, 227
Front lamps see Headlamps Front passenger front air bag 70, 75


Messages in the multifunction display 440, 441, 442, 443


Front passenger front air bag off indicator


lamp 31, 89, 426, 427


Front seat heat restraints see


Head restraints


Front towing eye 520
FSS PLUS (Canada vehicles) 361, 402
Fuel 353


Additives 547
Capacities, Fuel tank 545
Consumption statistics 180, 181
Diesel fuel 545
Filling the tank 352
Fuel filler flap and cap 352, 477
Fuel gauge 29
Fuel tank reserve warning lamp 29,


420


Premium unleaded gasoline 353,


547, 548


Requirements, Octane rating 548


Fuel cap


Messages in the multifunction


display 455


Fuel consumption statistics


After start 180
Since last reset 181


Fuel filler flap 352


Locking/unlocking 352
Opening 352
Opening in an emergency 477


Fuel tank


Capacity 545
Filler flap 352


Fuel, Premium unleaded gasoline 545
Fuels, coolants, lubricants etc. 543
Fuses 522


Fuse box in cargo compartment 523
Fuse box in engine compartment 523
Fuse box in passenger compartment 524
Fuse chart 469, 522
Fuse extractor 469, 522
Replacing 522
Spare fuses 469, 522


Garage door opener* 316
Gasoline see Fuel GAWR 395
Gear range


Automatic transmission 193
Limiting 193
Shifting into optimal 195


Gear selector lever 25, 54, 185


Cleaning 411
Gearshift pattern 185
Messages in the


multifunction display 438


Position 188
Shifting procedure 188
Transmission position 189


Global locking/unlocking see Key,


SmartKey


Glove box 294
Good visibility 200
Gross Axle Weight Rating see GAWR Gross Trailer Weight see GTW Gross Vehicle Weight Rating see GVWR


Index


Gross Vehicle Weight see GVW GTW 395
GVW 395
GVWR 395


Halogen headlamp see Headlamps Hands-free microphone 33
Hard plastic trim items, cleaning 411
Hazard warning flasher 142
Head restraints 44, 128


Active head restraint 80, 128
Front seats, Adjusting 44
Rear seats 81
Rear seats, Adjusting 129
Rear seats, Removing and


installing 129


Headlamp aim


Adjusting 492


Headlamp cleaning system* 200, 363
Headlamp shut-off delay see Delayed


shut-off, Exterior lamps


561


Index


Headlamps


Automatic headlamp mode 137
Bi-Xenon* 458, 486
Cleaning lenses 408
Cleaning system* 200, 363
Halogen 485
High beam see High beam flasher High beam see High beam headlamps Light sensor, Messages in the multifunction display 460


Low beam see Low beam headlamps Manual headlamp mode 137
Messages in the


multifunction display 458, 459, 460, 461, 462, 463


Replacing bulbs 482, 483
Switch 59, 136


Heated seats see Seat heating* Heated steering wheel* 304
Height adjustment


Vehicle level control (Vehicles with Air suspension package*) 271


562


High beam flasher 59, 140
High beam headlamps Indicator lamp 29
Messages in the


multifunction display 459


Replacing bulbs 483, 485, 486
Switching on 59, 140


High mounted brake lamp 483
Hood 356


Messages in the


multifunction display 455


Opening 356


Hooks


Loading 284


Horn 25
HVAC see Climate control or


automatic climate control (3-zone)*


Hydroplaning 330


Identification labels see Labels Ignition 40, 42, 55
Immobilizer 103
Indicator lamps see Lamps, Indicator and


warning


Infant and child restraint systems see


Children in the vehicle


Inflation pressure see Tires,


Inflation pressures


Information button see Tele Aid* Infrared reflecting windshield* 322
Inside door handle 118
Instrument cluster 26, 28, 145
Illumination brightness 145
Lamps 414
Messages in display see


Multifunction display messages


Multifunction display 147
Outside temperature indicator 146
Selecting language 167


Instrument lighting see Instrument cluster,


Illumination brightness 145


Instrument panel see Instrument cluster Instruments and controls see Cockpit


Index


Interior lighting 142


Delayed shut-off 173


Interior rear view mirror 49
Antiglare positions 200
Auto-dimming mirrors* 201


Interior storage spaces see


Storage compartments


Intermittent wiping


Windshield wipers 61


Jack 471


Lifting the vehicle 498


Jump starting 515


Key, Mechanical 475
Key, SmartKey 108


Batteries 111, 480
Battery check lamp 108
Checking battery condition 111
Closing the power windows


(Convenience closing feature) 239


Closing the tilt/sliding sunroof*


Locking/unlocking 38, 68, 108
Locking/unlocking, Global


setting 109


Loss of 111
Messages in the


multifunction display 457
Opening the power windows


(Summer opening feature) 239


Opening the tilt/sliding sunroof*


(Summer opening feature) 239


Remote control 108
Replacing batteries 480
Selective setting 110
Starter switch positions 40
Starting the engine 54
Turning off the engine 67
Unlocking and opening, Power tailgate* 111


Key, SmartKey with KEYLESS-GO*


Batteries 116, 480
Battery check lamp 112
Checking battery condition 116
Closing the power windows


(Convenience closing feature) 239


(Convenience closing feature) 239


Closing, Power tailgate* 123
Factory setting 109


Closing the tilt/sliding sunroof*


(Convenience closing feature) 239


Closing, Power tailgate* 124
Closing/locking, Power


tailgate* 125


Factory setting 115
Important notes 113
Locking/unlocking 39, 68, 112
Locking/unlocking, Global


setting 115


Loss of 117
Messages in the


multifunction display 456, 457


Opening the power windows


(Summer opening feature) 239


Opening the tilt/sliding sunroof*


(Summer opening feature) 239


Remote control 112
Replacing batteries 480
Selective setting 115
Start/stop button 41
Starter switch positions 40, 41
Starting the engine 55
Turning off the engine 67
Unlocking and opening, Power tailgate* 117


563


Index


Kickdown 191
Kilopascal 395


Labels 530


Certification 530
Emission control information 531
Engine number 531
Paintwork code 530
Vacuum line routing diagram 531
Vehicle Identification Number


(VIN) 530


Lamp sensor see Light sensor Lamps, exterior 483


Front 483
Light sensor, Messages in the multifunction display 460


Messages in display 458
Messages in the multifunction


display 458, 460, 462


Rear 483
Switch 136


564


Lamps, indicator and warning


ABS 27, 414
Adaptive Damping System


(ADS)* 269


Alarm system 104
Battery (SmartKey with KEYLESS-GO*) 115


Battery (SmartKey) 110
Brakes 27, 415, 416
Center console 31, 426
CHECK ENGINE 29, 417, 418
Distance warning lamp* 254
Downhill Speed Regulation 265
Engine diagnostics 29, 417, 418
ESP® 27, 419, 420
Fog lamps, Front/rear 136
Front passenger front air bag off 31,


75, 426, 427


Preglow indicator, Diesel engine 29
Seat belt telltale 29, 79, 421
Seat belts 422
Seat heating* 131
Seat ventilation* 132
SRS 29, 70, 80, 423
Turn signals 27
Vehicle level control* 271


Language, Setting 167
LATCH-type child seat anchors see


Children in the vehicle


Layout of poly-V-belt drive


(ML 320 CDI) 532


Layout of poly-V-belt drive (ML 350) 532
Layout of poly-V-belt drive (ML 500) 532
Layout of poly-V-belt drive


(ML 63 AMG) 533


Leather upholstery*, Cleaning and


Fuel reserve 29, 420
High beam headlamps 29
Instrument cluster 26, 28, 414, 415, 416, 417, 418, 419, 420, 421, 422, 423, 424


Off-road driving program 268
Parktronic* 276


care of 412


Lever for cruise control 245
License plate lamps 492


Messages in the


multifunction display 460


Replacing bulbs 483, 492


Light alloy wheels, Cleaning 410


Light sensor


Messages in the


multifunction display 460


Lighter see Cigarette lighter* Lighting, Exterior and interior 136
Limp-Home Mode 198, 417, 418
Loading see Vehicle loading Locator lighting 139, 172
Lock buttons, KEYLESS-GO* Outside door handle 68
Locking the vehicle see Key Loss of keys, Mechanical key 111
Loss of keys, SmartKey 111
Loss of keys, SmartKey with


KEYLESS-GO* 117


Loss of Service and Warranty Information


Booklet 529


Low beam headlamps


Messages in the


multifunction display 460


Replacing bulbs 483
Switching on 59, 136


Lubricants 543
Lumbar support 130


Main dimensions 541
Maintenance 12, 401


Calling up service indicator


display 403


Clearing service indicator


message 402


FSS PLUS (Canada vehicles) 402
Maintenance System


(U.S. vehicles) 401


Resetting service indicator 403
Service indicator message 401
Service term exceeded 402
Vehicle Maintenance System


(U.S. vehicles) 401


Manual headlamp mode see Headlamps Manual shift progam


(ML 63 AMG only) 196


Manual shift program (ML 63 AMG)


Activating 196
Deactivating 198


Maximum cooling, MAX COOL* see


Automatic climate control (3-zone)* 228


Index


Maximum load rating, Tires 396
Maximum loaded vehicle weight,


Tires 396


MB Tex upholstery, Cleaning and


care of 412


Mechanical key 475
Memory function* see Seats Menus see Control system menus Messages in display see


Multifunction display messages


Microphone, Hands-free 33
Minispare wheel see Spare wheel Mirrors


Adjusting 49
Auto-dimming rear view


mirrors* 201


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