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separate instructions for the accessory battery charger.


Practical hints Battery


왘 Charge the battery in accordance with the instructions of the battery charger manufacturer.


Batteries contain materials that can harm the environment if disposed of improperly. Large 12 volt storage batteries contain lead. Recycling of batteries is the preferred method of disposal. Many states require sellers of batteries to accept old batteries for recycling.


469


Practical hints Jump starting


Warning!


Failure to follow these directions will cause damage to the electronic components, and can lead to a battery explosion and severe injury or death.


Never lean over batteries while connecting or jump starting, you might get injured.


Battery fluid contains sulfuric acid. Do not allow this fluid to come in contact with eyes, skin or clothing. In case it does, immediately flush affected area with water, and seek medical help if necessary.


A battery will also produce hydrogen gas, which is flammable and very explosive. Keep flames or sparks away from battery, avoid improper connection of jumper cables, smoking, etc.


Attempting to jump start a frozen battery can result in it exploding, causing personal injury.


Read all instructions before proceeding.


If the battery is discharged, the engine can be started with jumper cables and the bat- tery of another vehicle. Observe the follow- ing: 앫 Jump starting should only be performed using the jump-start contacts located in the engine compartment.


앫 Jump starting should only be performed when the engine and catalytic convert- er are cold.


앫 Do not start the engine if the battery is


frozen. Let the battery thaw out first.


앫 Only jump start from batteries with the same voltage rating (12 V). Jump start- ing with a more powerful battery could damage the vehicle’s electrical system, which will not be covered by the Mercedes-Benz Limited Warranty.


앫 Only use jumper cables with sufficient


cross-section and insulated terminal clamps.


앫 Always make sure the jumper cables


are not on or near pulleys, fans or other parts that move when the engine is started or running.


Avoid repeated and lengthy starting at- tempts. Do not attempt to start the engine us- ing a battery quick charge unit. If the engine does not run after several unsuccessful starting attempts, have it checked at the nearest authorized Mercedes-Benz Light Truck Center. Excessive unburned fuel generated by repeated failed starting attempts may damage the catalytic converter. Make sure the jumper cables do not have loose or missing insulation. Make sure the cable clamps do not touch any other metal part while the other end is still attached to a battery.


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Warning!


Keep flames or sparks away from battery. Do not smoke.


Observe all safety instructions and precau- tions when handling automotive batteries (컄 page 462).


The jump-start contacts are located in the engine compartment. 왘 Make sure the two vehicles do not


touch.


왘 Turn off all electrical consumers. 왘 Apply parking brake. 왘 Shift gear selector lever to position P.


Never invert the terminal connections!


1 Negative (-) terminal 2 Cover of Positive (+) terminal 왘 Open cover 2 of the positive terminal


of both vehicles.


왘 Connect positive terminal 2 and the positive terminal of the charged battery with the jumper cable. Clamp cable to charged battery first.


왘 Start engine of the vehicle with the


charged battery and run at idle speed. 왘 Connect negative terminals 1 and the


negative terminal of the charged battery with the jumper cable. Clamp cable to charged battery first.


Practical hints Jump starting


왘 Start the engine of the disabled vehi-


cle.


The message Undervoltage - Switch off consumers may appear in the instrument cluster. It will disappear as soon as the battery is sufficiently charged.


Now you can again turn on the electrical consumers. Do not turn on the lights under any circumstances. 왘 Remove the jumper cables first from


the negative terminals on each battery and then from the positive terminals on each battery.


Now you can turn on the lights. 왘 Have the battery checked at the near- est authorized Mercedes-Benz Light Truck Center.


Do not tow-start the vehicle.


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Practical hints Towing the vehicle


Mercedes-Benz recommends that the vehicle be transported with all wheels off the ground using flatbed or appropriate wheel lift/dolly equipment. This method is preferable to other types of towing.


Use flatbed or wheel lift/dolly equip- ment, with SmartKey in starter switch turned to position 0. Do not tow with sling-type equipment. Towing with sling-type equipment over bumpy roads will damage radiator and supports. To prevent damage during transport, do not tie down vehicle by its chassis or suspension parts. Use the towing eyes. Switch off the ESP® (컄 page 97), tow-away alarm (컄 page 102) and the automatic central locking (컄 page 125). Do not tow-start the vehicle.


When circumstances do not permit the recommended towing methods, the vehicle may be towed with all wheels on the ground only so far as necessary to have the vehicle moved to a safe location where the recommended towing methods can be employed.


Do not tow with one axle raised. Doing so could damage the transfer case, which is not covered by the Mercedes-Benz Limited Warranty. All wheels must be on or off the ground. Observe instructions for towing the ve- hicle with all wheels on the ground.


When towing the vehicle with all wheels on the ground, the gear selector lever must be in position N and the SmartKey must be in starter switch position 2.


When towing the vehicle with all wheels on the ground, the vehicle may be towed only for distances up to 30 miles (50 km) and at a speed not to exceed 30 mph (50 km/h). If the vehicle is towed with the front axle raised (observe instructions re- garding flexible drive shaft), the engine must be shut off (SmartKey in starter switch position 1). Otherwise, the 4-ETS may become engaged which may cause loss of towing control. Keep in mind that it is important for the SmartKey to be in the respective start- er switch positions as described above. As soon as the SmartKey is removed from the starter switch, the automatic transmission will shift to park position P.


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Practical hints Towing the vehicle


To be certain to avoid additional dam- age to the vehicle powertrain, however you should observe the following: 앫 With damage to the front axle


앫 raise front axle 앫 remove flexible drive shaft be- tween rear axle and transfer case


앫 With damage to the rear axle


앫 raise rear axle 앫 tow vehicle with wheel lift or


dolly placed under front wheels


앫 With damage to the transfer case 앫 remove flexible drive shaft to


the drive axles


Warning!


Warning!


If circumstances require towing the vehicle with all wheels on the ground, always tow with a tow bar if: 앫 the engine will not run 앫 there is a malfunction in the power sup- ply or in the vehicle’s electrical system as that will be necessary to adequately con- trol the towed vehicle.


Prior to towing the vehicle with all wheels on the ground, make sure the SmartKey is in starter switch position 2.


If the SmartKey is left in starter switch position 0 for an extended period of time, it can no longer be turned in the switch. In this case, the steering is locked. To unlock, re- move SmartKey from starter switch and re- insert.


With the engine not running, there is no power assistance for the brake and steering systems. In this case, it is important to keep in mind that a considerably higher degree of effort is necessary to brake and steer the vehicle. Adapt your driving accordingly.


To signal turns while being towed with hazard warning flasher in use, turn SmartKey in starter switch to position 2 and activate combination switch for left or right turn signal in usu- al manner – only the selected turn sig- nal will operate. Upon canceling the turn signal, the hazard warning flasher will operate again.


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Practical hints Towing the vehicle


The vehicle cannot be started via tow-start.


If the battery is disconnected or dis- charged, the automatic transmission will remain locked in position P and the SmartKey will not turn in the starter switch. For more information, see “Bat- tery” (컄 page 462) and “Jump starting” (컄 page 470).


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When towing the vehicle with all wheels on the ground, note the following: With the automatic central locking activated and the SmartKey in starter switch position 2, or KEYLESS-GO* start/stop button (컄 page 36) in position 2, the vehicle doors lock if the left front wheel is turning at vehicle speeds of approximately 9 mph (15 km/h) or more. Switch off the tow-away alarm (컄 page 102). To prevent the vehicle doors from locking, deactivate the automatic central locking (컄 page 125). Towing of the vehicle should only be done using the properly installed tow- ing eye bolt. Never attach tow cable, tow rope or tow rod to vehicle chassis, frame or suspension parts.


Installing towing eye bolt


1 Cover on passenger side of front


bumper


1 Cover on passenger side of rear


bumper (ML 350)


Practical hints Towing the vehicle


Removing cover


ML 350
왘 Press mark on cover 1 (컄 page 474)


in direction of arrow.


왘 Lift cover off to reveal the threaded


hole for towing eye bolt.


ML 500
왘 Pry cover 1 (컄 page 475) with a


screwdriver or similar tool.


Removing towing eye bolt 왘 Loosen towing eye bolt counterclock-


wise with wheel wrench. 왘 Unscrew towing eye bolt. 왘 Store towing eye bolt and wheel bolt


wrench in cargo compartment (컄 page 430).


Installing cover 왘 Fit cover and snap into place.


1 Cover on passenger side of rear


bumper (ML 500)


Warning!


왘 Lift cover off to reveal the threaded


hole for towing eye bolt.


In order to avoid possible serious burns or injury, use extreme caution when removing the rear cover, because the rear exhaust pipe is extremely hot.


Installing towing eye bolt 왘 Take towing eye bolt and wheel bolt


wrench out of cargo compartment (컄 page 430).


왘 Screw towing eye bolt clockwise into its stop and tighten with wheel wrench.


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Practical hints Towing the vehicle


Stranded vehicle


Freeing a stranded vehicle, on which the wheels are dug into sand or mud, should be done with the greatest of care, especial- ly if the vehicle is heavily loaded. Avoid pulling the vehicle jerkily or diago- nally, since it could result in damage to the chassis alignment. Never try to free a vehicle that is still cou- pled to a trailer. If possible, a vehicle should be pulled back- ward in its own previously made tracks.


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왔 Fuses The electrical fuses in your vehicle serve to stop the supply of electricity to a device that is malfunctioning. This helps to prevent damage to the other vehicle electronics. If a fuse is blown, the compo- nents and systems secured by this fuse will stop operating. The following aids are available to help you change fuses (컄 page 478): 앫 Fuse chart 앫 Spare fuses 앫 Fuse extractor


Warning!


Only use fuses approved for Mercedes-Benz with the specified amperage for the system in question. Never attempt to repair or bridge a blown fuse. Otherwise, a short cir- cuit could result and cause a fire.


Only install fuses that have been tested and approved by Mercedes-Benz and that have the specified amperage rating. Otherwise, electrical parts or systems could be damaged. Never attempt to repair or bridge a blown fuse. Have the cause determined and remedied by an authorized Mercedes-Benz Light Truck Center.


Practical hints Fuses


The electrical fuses are located in different fuse boxes: 앫 Main fuse box in engine compartment


(컄 page 478)


앫 Fuse box in cargo compartment


(컄 page 479)


앫 Fuse box in passenger compartment


(컄 page 479)


Keep the fuse boxes free by contamina- tion and wetness. Otherwise, electrical parts or systems could be damaged.


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Practical hints Fuses


Aids for changing fuses


Main fuse box


The main fuse box is located in the engine compartment on the passenger side.


When closing the main fuse box, make sure to fit cover 2 on the fuse box properly and engage clamp 1.


ML 500
1 Clamp 2 Main fuse box cover


Removing/installing main fuse box cover 왘 Open the hood (컄 page 326). 왘 Pull clamp 1 in direction of arrow. 왘 Lift fuse box cover 2 up. 왘 Install main fuse box cover in reverse


order.


ML 350
1 Clamp 2 Main fuse box cover


Fuse chart A chart explaining fuse allocation and fuse amperages can be found near the vehicle tool kit in the cargo compartment (컄 page 431).


Spare fuses Spare fuses are found near the vehicle tool kit in the cargo compartment (컄 page 431).


Fuse extractor The fuse extractor is found near the vehicle tool kit in the cargo compartment (컄 page 431).


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Fuse box in cargo compartment


The fuse box is located on the passenger-side in the cargo compartment behind the cover.


Removing/installing cover 왘 Open the tailgate. 왘 Turn both locks 1 90°, e.g. with a coin


or a screwdriver. 왘 Remove cover 2. 왘 Install cover 2 in reverse order.


Fuse box in passenger compartment


The fuse box is located in the dashboard on the front passenger side.


1 Lock 2 Cover


1 Cover


Practical hints Fuses


Do not use sharp objects such as a screwdriver to open the fuse box cover 1 in the dashboard, as this could damage it.


Opening 왘 Open the passenger door. 왘 Open the glove box (컄 page 270). 왘 Insert flat, blunt object as a lever into the edge of the cover 1 at the position indicated by the arrow.


왘 Loosen cover 1 from dashboard using


lever.


왘 Using your hands, pull cover 1 out


and remove.


Closing 왘 Hook cover 1 into the opening at the


front.


왘 Press cover 1 back on until it engag-


es.


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480


Technical data Parts service


Warranty coverage


Identification labels


Layout of poly-V-belt drive


Engine


Rims and tires


Electrical system


Main Dimensions


Weights


Fuels, coolants, lubricants, etc.


481


Technical data Parts service


The “Technical data” section provides the necessary technical data for your vehicle.


The use of non-genuine Mercedes-Benz parts and accessories not authorized by Mercedes-Benz could damage the vehicle, which is not covered by the Mercedes-Benz Limited Warranty, or could compromise the vehicle’s durability or safety.


All authorized Mercedes-Benz Centers maintain a stock of genuine Mercedes-Benz parts required for mainte- nance and repair work. In addition, strate- gically located parts distribution centers provide quick and reliable parts service. More than 300000 different parts for Mercedes-Benz models are available. Genuine Mercedes-Benz parts are subject- ed to stringent quality inspections. Each part has been specifically developed, man- ufactured or selected for and adapted to Mercedes-Benz vehicles. Therefore, genuine Mercedes-Benz parts should be installed.


482


Technical data Warranty coverage


Replacement parts and accessories are covered by the Mercedes-Benz Parts and Accessories warranties, copies of which are available at any authorized Mercedes-Benz Light Truck Center.


Loss of Service and Warranty Information Booklet


Should you lose your Service and Warranty Information booklet, have an authorized Mercedes-Benz Light Truck Center arrange for a replacement. It will be mailed to you.


왔 Warranty coverage Your vehicle is covered under the terms of the warranties printed in the Service and Warranty Information booklet. Your authorized Mercedes-Benz Light Truck Center will exchange or repair any defec- tive parts originally installed on the vehicle in accordance with the terms of the follow- ing warranties: 앫 New Vehicle Limited Warranty 앫 Emission System Warranty 앫 Emission Performance Warranty 앫 California, Maine, Massachusetts, and


Vermont Emission Control Systems Warranty


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Technical data Identification labels


왘 Fold the seat cushion 4 forward


(컄 page 261).


왘 Fold floor cover 5 in direction of the


arrow. The VIN is now visible.


Data shown on certification label exam- ple is for illustration purpose only. This data are specific to each vehicle and may vary from data shown in the illus- tration below. Refer to certification la- bel on vehicle for actual data specific to your vehicle.


The vehicle identification number (VIN) is also embossed on the cross-bar under- neath the right rear seat.


1 Certification label (on driver’s B pillar)


6 Emission control information label, includes both federal and California certification exhaust emission standards


7 Engine number 8 Vacuum line routing diagram label 9 VIN, visible (lower edge of windshield)


Example certification label ML 500
2 Paintwork code 3 Vehicle identification number


4 Seat cushion 5 Floor cover


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왔 Layout of poly-V-belt drive ML 350


ML 500


Technical data Layout of poly-V-belt drive


1 Idler pulley 2 Idler pulley 3 Automatic belt tensioner 4 Power steering pump 5 Air conditioning compressor 6 Crankshaft 7 Coolant pump 8 Generator (alternator)


1 Automatic belt tensioner 2 Power steering pump 3 Air conditioning compressor 4 Crankshaft 5 Coolant pump 6 Generator (alternator) 7 Idler pulley


485


Technical data Engine


Model Engine Mode of operation No. of cylinders Bore Stroke Total piston displacement Compression ratio Output acc. to SAE J 1349


Maximum torque acc. to SAE J 1349


ML 350 (164.1861) 272
4-stroke engine, gasoline injection 3.66 in (92.90 mm) 3.38 in (86.00 mm) 213 cu in (3498 cm3) 10.7:1
268 hp/6000 rpm2
(200 kW/6000 rpm) 258 lb-ft/2400-5000 rpm (350 Nm/2400-5000 rpm) 6500 rpm 1-4-3-6-2-5
2404 mm


ML 500 (164.1751) 113
4-stroke engine, gasoline injection 3.81 in (97.00 mm) 3.31 in (84.00 mm) 303 cu in (4966 cm3) 10:1
302 hp/5600 rpm 2
(225 kW/5600 rpm) 339 lb-ft/2700-4750 rpm (460 Nm/2700-4750 rpm) 6300 rpm 1-5-4-2-6-3-7-8
2370 mm


Maximum engine speed Firing order Poly-V-belt 1 The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz Light Truck Center for the corresponding data of all special bodies and special


equipment.


2 Premium fuel required. Performance may vary with fuel octane rating.


486


왔 Rims and tires


Only use tires which have been specifi- cally developed for your vehicle and tested and approved by Mercedes-Benz. Tires approved by Mercedes-Benz are developed to pro- vide best possible performance in con- junction with the driving safety systems on your vehicle such as ABS or ESP® and can be identified by finding the following on the tire’s sidewall: 앫 MO = Mercedes-Benz Original


equipment tires


Using tires other than those approved by Mercedes-Benz may result in dam- age that is not covered by the Mercedes-Benz Limited Warranty.


Using tires other than those approved by Mercedes-Benz can have detrimen- tal effects, such as 앫 poor handling characteristics 앫 increased noise 앫 increased fuel consumption Moreover, tires and rims not approved by Mercedes-Benz may, under load, exhibit dimensional variations and dif- ferent tire deformation characteristics that could cause them to come into contact with the vehicle body or axle parts. Damage to the tires or the vehi- cle may be the result.


Technical data Rims and tires


Further information on tires and rims is available at any authorized Mercedes-Benz Light Truck Center. A placard with the recommended tire inflation pressure is located on the driver’s door B-pillar. Some vehicles may have supplemental tire inflation pressure information for driving at high speeds (컄 page 345) or for vehicle loads less than the maximum loaded vehicle condition. If such information is provided, it can be found on the placard located on the inside of the fuel filler flap. The tire inflation pressure should be checked regularly and should only be adjusted on cold tires. Follow tire manufacturer’s maintenance recom- mendation included with vehicle.


487


Technical data Rims and tires


Rims and tires


Rims (light alloy) Wheel offset Summer tires1
All-season tires 1


Winter tires 1,23


ML 350


7.5 J x 17 H2
2.20 in (56 mm) 235/65 R17 104H M+S


ML 350* ML 500
8 J x 18 H2
2.36 in (60 mm) 255/55 R18 105H M+S


ML 350 (Sport Package*) ML 500 (Sport Package*) 8 J x 19 H2
2.36 in (60 mm) 255/50 R19 103W not available at time of printing3


235/65 R17 104H M+S. 255/55 R18 105H M+S. not available at time of


printing3


All-terrain tires*1,2
1 Radial-ply tires 2 Not available as factory equipment. 3 Data not available at time of printing; please contact an authorized Mercedes-Benz Light Truck Center.


255/55 R18 105H M+S


488


Minispare wheel


Rim Wheel offset Tire 1 Must not be used with snow chains.


Please compare the recommended tire inflation pressure for your vehicle with the tire inflation pressure on the yellow label located on the Minispare wheel rim. If the tire inflation pressure on the yellow label on the Minispare wheel rim differs from the values given in this Operator’s Manual, inflate the tire to the recommended tire inflation pres- sure given on the yellow label on the Minispare wheel rim.


ML 350
ML 500
4.0B x 18 H2
1.58 in (40 mm) T 155/90-18 113M1


Please note that the tire inflation pressure of the Minispare tire differs from the tire inflation pressure of the road tires. Inflate the Minispare tire to approxi- mately 61 psi (4.2 bar).


Technical data Rims and tires


489


ML 350
14 V/180 A 12 V/1.4 kW 12 V/70 Ah NGK PLKR 6A 0.031 in (0.8 mm) 15 – 22 lb-ft (20 – 30 Nm)


ML 500
14 V/180 A 12 V/1.7 kW 12 V/95 Ah NGK PFR 5R-11
0.039 in (1.0 mm) 15 – 22 lb-ft (20 – 30 Nm)


Technical data Electrical system


Model Generator (alternator) Starter motor Battery Spark plugs Electrode gap Tightening torque


490


왔 Main Dimensions Model Overall vehicle length Vehicle width (exterior rear view mirrors folded out) Vehicle width (exterior rear view mirrors folded in) Overall vehicle height (vehicle with steel suspension) Overall vehicle height, depending on set vehicle level (vehicle with air suspension package*) Wheelbase Track, front Track, rear Ground clearance (vehicle with steel suspension) Ground clearance, depending on set vehicle level (vehicle with air suspension package*) Turning radius


ML 350, ML 500
188.5 in (4788 mm) 83.7 in (2127 mm) 76.0 in (1930 mm) 71.5 in (1815 mm) 69.8 in-73.0 in (1774 mm-1854 mm)


114.8 in (2915 mm) 64.0 in (1627 mm) 64.1 in (1629 mm) 8.3 in (210 mm) 7.1 in-10.3 in (181 mm-261 mm)


39 ft (11.6 m)


Technical data Main Dimensions


491


Technical data Weights


Roof load max.


220 lb (100 kg)


492


왔 Fuels, coolants, lubricants, etc. Capacities


Vehicle components and their respective lubricants must match.


Model ML 350
ML 500


Engine with oil filter


Automatic transmission Transfer case single speed Front axle Rear axle Power steering Front wheel hubs


Technical data Fuels, coolants, lubricants, etc.


Therefore only use products tested and approved by Mercedes-Benz.


Please refer to the Factory Approved Service Products pamphlet, or inquire at your Mercedes-Benz Light Truck Center.


Capacity 8.5 US qt (8.0 l) 9.1 US qt (8.5 l) 9.6 US qt (9.0 l) 0.5 US qt (0.5 l) 1.2 US qt (1.1 l) 1.2 US qt (1.1 l) approx. 1.3 US qt (1.2 l) approx. 1.5 oz (43 g) each


Fuels, coolants, lubricants, etc. Approved engine oils Approved engine oils MB Automatic Transmission Fluid MB Automatic Transmission Fluid Hypoid gear oil Hypoid gear oil MB Power Steering Fluid High temperature roller bearing grease


493


Technical data Fuels, coolants, lubricants, etc.


Model ML 350
ML 500
ML 350, ML 500


Capacity approx. 10.2 US qt (9.5 l) approx. 10.7 US qt (10.0 l) 25.0 US gal (95.0 l) approx. 3.5 US gal (13.0 l)


Cooling system


Fuel Tank including a reserve of


Air conditioning system


Fuels, coolants, lubricants, etc. MB Anticorrosion/Antifreeze MB Anticorrosion/Antifreeze Premium unleaded gasoline: Minimum Posted Octane 91 (Avg. of 96 RON/86 MON) R-134a refrigerant and special PAG lubricant oil (never R-12) MB Windshield Washer Concentrate1


Windshield washer and headlamp cleaning* system 1 Use MB Windshield Washer Concentrate “S” and water for temperatures above freezing or MB Windshield Washer Concentrate “S” and commercially available


8.1 US qt (7.7 l)


premixed windshield washer solvent/antifreeze for temperatures below freezing. Follow suggested mixing ratios (컄 page 500).


494


Engine oils


Engine oils are specifically tested for their suitability in our engines and durability for our service intervals. Therefore, only use approved engine oils and oil filters re- quired for vehicles with Maintenance System (U.S. vehicles) or FSS (Canada vehicles). For a listing of approved engine oils and oil filters, refer to the Factory Approved Service Products pamphlet, or contact an authorized Mercedes-Benz Light Truck Center. Using engine oils and oil filters of specifica- tion other than those expressly required for the Maintenance System (U.S. vehicles) or FSS (Canada vehicles), or changing of oil and oil filter at change inter- vals longer than those called for by the Maintenance System (U.S. vehicles) or FSS (Canada vehicles) will result in engine damage not covered by the Mercedes-Benz Limited Warranty.


Please follow Maintenance System (U.S. vehicles) or FSS (Canada vehicles) recommendations for scheduled oil chang- es. Failure to do so could result in engine damage not covered by the Mercedes-Benz Limited Warranty.


Engine oil additives


Do not blend oil additives with engine oil. They may damage the engine. Damage or malfunctions resulting from blending oil additives are not covered by the Mercedes-Benz Limited Warranty.


Air conditioning refrigerant


R-134a (HFC) refrigerant and special PAG lubricating oil are used in the air condition- ing system. Never use R-12 (CFC) or mineral-based lu- bricating oil. Otherwise damage to the system will occur.


Technical data Fuels, coolants, lubricants, etc.


Brake fluid


During vehicle operation, the boiling point of the brake fluid is continuously reduced through the absorption of moisture from the atmosphere.


Warning!


Under extremely strenuous operating condi- tions, this moisture content can lead to the formation of bubbles in the system, thus re- ducing the system’s efficiency. Therefore, the brake fluid must be replaced every two years, preferably in the spring.


Only brake fluid approved by Mercedes-Benz is recommended. Your authorized Mercedes-Benz Light Truck Center will provide you with additional in- formation.


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Technical data Fuels, coolants, lubricants, etc.


Premium unleaded gasoline


Warning!


Gasoline is highly flammable and poisonous. It burns violently and can cause serious inju- ry. Whenever you are around gasoline, avoid inhaling fumes and skin contact, extinguish all smoking materials. Never allow sparks, flame or smoking materials near gasoline!


496


To maintain the engine’s durability and performance, premium unleaded gaso- line must be used. If premium unleaded is not available and low octane fuel is used, follow these precautions: 앫 Have the fuel tank only partially


filled with unleaded regular and fill up with premium unleaded as soon as possible.


앫 Avoid full throttle driving and abrupt


acceleration.


앫 Do not exceed an engine speed of 3000 rpm if the vehicle is loaded with a light load such as two persons and no luggage.


앫 Do not exceed 2/3 of maximum accelerator pedal position if the vehicle is fully loaded or operating in mountainous terrain.


Fuel requirements


Only use premium unleaded fuel. 앫 The octane number (posted at the


pump) must be 91 min. It is an average of both the Research (R) octane num- ber and the Motor (M) octane number: (R+M)/2). This is also known as the ANTI-KNOCK INDEX.


Unleaded gasoline containing oxygenates such as ethanol, IPA, IBA and TBA can be used provided the ratio of any one of these oxygenates to gasoline does not exceed 10%; MTBE must not exceed 15%. The ratio of methanol to gasoline must not exceed 3% plus additional cosolvents. Using mixtures of ethanol and methanol is not allowed. Gasohol, which contains 10% ethanol and 90% unleaded gasoline, can be used. These blends must also meet all other fuel requirements, such as resistance to spark knock, boiling range, vapor pressure, etc.


Gasoline additives


A major concern among engine manufac- turers is carbon build-up caused by gaso- line. Mercedes-Benz recommends only the use of quality gasoline containing additives that prevent the build-up of carbon depos- its. After an extended period of using fuels without such additives carbon deposits can build up, especially on the intake valves and in the combustion area, leading to engine performance problems such as: 앫 Warm-up hesitation 앫 Unstable idle 앫 Knocking/pinging 앫 Misfire 앫 Power loss


In areas where carbon deposits may be encountered due to lack of availability of gasolines which contain these additives, Mercedes-Benz recommends the use of additives approved by us for use on Mercedes-Benz vehicles. Refer to Factory Approved Service Products pamphlet for a listing of approved product(s). Follow directions on product label. Do not blend other fuel additives with fuel. This only results in unnecessary costs and may be harmful to the engine operation. Damage or malfunction resulting from poor fuel quality or from blending addition- al fuel additives other than those tested and approved by us for use on Mercedes-Benz vehicles listed in the Factory Approved Service Products pamphlet are not covered by the Mercedes-Benz Limited Warranty.


Technical data Fuels, coolants, lubricants, etc.


Coolants


The engine coolant is a mixture of water and anticorrosion/antifreeze, which provides: 앫 Corrosion protection 앫 Freeze protection 앫 Boiling protection (by increasing the


boiling point)


The cooling system was filled at the factory with a coolant providing freeze protection to approximately -35°F (-37°C) and corro- sion protection. If the antifreeze mixture is effective to -22°F (-30°C), the boiling point of the cool- ant in the pressurized cooling system is reached at approximately 266°F (130°C). The coolant solution must be used year round to provide the necessary corrosion protection and increase boil-over protec- tion. Refer to Maintenance Booklet for replacement interval.


497


If the coolant level is low, water and MB 325.0 anticorrosion/antifreeze should be used to bring it up to the proper level (have cooling system checked for signs of leakage). Please make sure the mixture is in accordance with label instructions. The water in the cooling system must meet minimum requirements, which are usually satisfied by normal drinking water. If you are not sure about the water quality, con- sult an authorized Mercedes-Benz Light Truck Center.


Technical data Fuels, coolants, lubricants, etc.


Coolant system design and coolant used determine the replacement interval. The replacement interval published in the Maintenance booklet is only applicable if MB 325.0 anticorrosion/antifreeze solu- tion or other Mercedes-Benz approved products of equal specification (see Factory Approved Service Products pamphlet) are used to renew the coolant concentration or bring it back up to the proper level. To provide important corrosion protection, the solution must be at least 45% anticor- rosion/antifreeze (equivalent to freeze protection to approx. - 22°F [-30°C]). If you use a solution that is more than 55% anticorrosion/antifreeze (freeze protec- tion to approx. - 49°F [-45°C]), the engine temperature will increase due to the lower heat transfer capability of the solution. Therefore, do not use more than this amount of anticorrosion/antifreeze.


498


Technical data Fuels, coolants, lubricants, etc.


Anticorrosion/antifreeze Your vehicle contains a number of aluminum parts. The use of aluminum components in motor vehicle engines ne- cessitates that anticorrosion/antifreeze coolant used in such engines be specifically formulated to protect the


aluminum parts. (Failure to use such anti- corrosion/antifreeze coolant will result in a significantly shortened service life.) Therefore, the following product is strongly recommended for use in your vehicle: Mercedes-Benz 325.0 anticorrosion/anti- freeze agent.


Before the start of the winter season (or once a year in hot southern regions), you should have the anticorrosion/antifreeze concentration checked. The coolant is also regularly checked each time you bring your vehicle to an authorized Mercedes-Benz Light Truck Center for service.


Anticorrosion/antifreeze quantity


Model


ML 350
ML 500


Approx. freeze protection – 35°F (– 37°C) 5.1 US qt (4.75 l) 5.4 US qt (5.0 l)


– 49°F (– 45°C) 5.6 US qt (5.23 l) 5.9 US qt (5.5 l)


499


왘 Refill the reservoir with MB Windshield Washer Concentrate “S” and water (or concentrate and commercially avail- able premixed windshield washer sol- vent/antifreeze, depending on ambient temperatures).


Warning!


Washer solvent/antifreeze is highly flamma- ble. Do not spill washer solvent/antifreeze on hot engine parts, because it may ignite and burn. You could be seriously burned.


Windshield and headlamp washer fluid mixing ratio


For temperatures above freezing point, use MB Windshield Washer Concentrate “S” and water: 앫 1 part “S” to 100 parts water


(1.34 fl oz [40 ml] “S” to 1 gallon [4.0 l] water)


For temperatures below freezing point, use MB Windshield Washer Concentrate “S” and commercially available premixed windshield washer solvent/antifreeze: 앫 1 part “S” to 100 parts solvent


(1.34 fl oz [40 ml]“S” to 1 gallon [4.0 l] solvent)


Technical data Fuels, coolants, lubricants, etc.


Windshield washer and headlamp cleaning* system


Both the windshield washer and headlamp cleaning* system are supplied from the windshield washer fluid reservoir. The windshield and headlamp washer fluid reservoir has a capacity of approx. 8.1 US qt (7.7 l).


500


Technical terms


ABS


Alignment bolt


CAC


(Antilock Brake System) Prevents the wheels from locking up during braking so that the vehicle can continue to be steered.


Accessory weight


(컄 page 365)


ADS*


(Adaptive Damping System*) Automatically adapts the optimum sus- pension damping to prevailing driving conditions.


Air suspension*


Automatically selects the optimum sus- pension tuning and ride height for your vehicle. Air suspension consists of two components: 앫 Adaptive Damping System 앫 Vehicle level control


Air pressure


(컄 page 365)


Metal pin with thread. The centering pin is an aid used when changing a tire to align the wheel with the wheel hub.


Aspect ratio


(컄 page 365)


Bar


(컄 page 365)


BAS


(Brake Assist System) System for potentially reducing braking distances in emergency braking situa- tions. The system is activated when it senses an emergency based on how fast the brake is applied.


Bead


(컄 page 365)


Bi-Xenon headlamps*


Headlamps which use an electric arc as the light source and produce a more intense light than filament headlamps. Bi-Xenon headlamps produce low beam and high beam.


(Customer Assistance Center) Mercedes-Benz customer service center, which can help you with any questions about your vehicle and provide assistance in the event of a breakdown.


CAN system


(Controller Area Network) Data bus network serving to control vehicle functions such as door locking or windshield wiping.


Cockpit


All instruments, switches, buttons and indicator/warning lamps in the passenger compartment needed for vehicle operation and monitoring.


Cold tire inflation pressure


(컄 page 365)


501


Technical terms


Control system


The control system is used to call up vehicle information and to change component settings. Information and messages appear in the multifunction display. The driver uses the buttons on the multifunction steering wheel to navigate through the system and to ad- just settings. Cruise control


Driving convenience system for automatically maintaining the vehicle speed set by the driver.


Curb weight


(컄 page 365)


DOT


(Department of Transportation) (컄 page 365)


DSR


(Downhill Speed Regulation) Driving convenience system for auto- matically maintaining the vehicle speed on downhill driving.


502


Engine number


FSS PLUS (Canada vehicles)


(Flexible Service System PLUS) Maintenance service indicator in the multifunction display that informs the driver when the next vehicle mainte- nance service is due. FSS evaluates en- gine temperature, oil level, vehicle speed, engine speed, distance driven and the time elapsed since your last maintenance service, and calls for the next maintenance service accordingly.


GAWR


(Gross Axle Weight Rating) The GAWR is the maximum permissible axle weight. The gross vehicle weight on each axle must never exceed the GAWR for the front and rear axle indi- cated on the certification label located on the driver’s door pillar.


The number set by the manufacturer and placed on the cylinder block to uniquely identify each engine produced.


Engine oil viscosity


Measurement for the inner friction (vis- cosity) of the oil at different tempera- tures. The higher the temperature an oil can tolerate without becoming thin, or the lower the temperature it can tol- erate without becoming viscous, the better the viscosity.


ESP®


(Electronic Stability Program®) Improves vehicle handling and direc- tional stability.


ETD


(Emergency Tensioning Device) Device which deploys in certain frontal and rear collisions exceeding the system’s threshold to tighten the seat belts. ->SRS


Gear range


GVWR


Number of gears which are available to the automatic transmission for shifting. The automatic gear shifting process can be adapted to specific operating conditions using the gear selector lever.


GPS


(Global Positioning System) Satellite-based system for relaying geographic location information to and from vehicles equipped with special re- ceivers. Employs CD or DVD digital maps for navigation.


GVW


(Gross Vehicle Weight) The GVW comprises the weight of the vehicle including fuel, tools, spare wheel, installed accessories, passen- gers and cargo. The GVW must never exceed the GVWR, indicated on the certification label located on the driv- er’s door pillar.


(Gross Vehicle Weight Rating) This is the maximum permissible vehi- cle weight. It is indicated on certifica- tion label located on the driver’s door pillar.


Instrument cluster


The displays and indicator/warning lamps in the driver’s field of vision, in- cluding the tachometer, speedometer, engine temperature and fuel gauge.


KEYLESS-GO*


System for entering and operating the vehicle without the use of a SmartKey.


Kickdown


Depressing the accelerator past the point of resistance shifts the transmis- sion down to the lowest possible gear. This very quickly accelerates the vehi- cle and should not be used for normal acceleration needs.


Kilopascal (kPa) (컄 page 366)


Technical terms


Line of fall


The direct line that an object moves downhill when influenced by the force of gravity alone.


Locking knob


Knob on the door which indicates whether the door is locked or un- locked. Pushing the locking knob down on an individual door from inside will lock that door.


Maintenance System (U.S. vehicles)


Maintenance service indicator in the multifunction display that informs the driver when the next vehicle mainte- nance service is due. The Maintenance System in your vehicle tracks distance driven and the time elapsed since your last maintenance service, and calls for the next maintenance service accord- ingly.


Maximum load rating


(컄 page 366)


Maximum loaded vehicle weight


(컄 page 366)


503


Technical terms


Maximum tire inflation pressure


(컄 page 366)


Modular COMAND System


Information and operating center for vehicle sound and communications systems, including the radio and the ra- dio and navigation system, as well as for other optional equipment (CD changer, telephone, etc.).


Memory function*


Used to store three individual seat, steering wheel and exterior mirror positions.


MON


(Motor Octane Number) The Motor Octane Number for gasoline as determined by a standardized meth- od. It is an indication of a gasoline’s ability to resist undesired detonation (knocking). The average of both the MON (Motor Octane Number) and ->RON (Research Octane Number) is posted at the pump, also known as ANTI-KNOCK INDEX.


Multifunction display


The display field in the instrument clus- ter used to present information provid- ed by the control system.


Multifunction steering wheel


Steering wheel with buttons for operat- ing the control system. Normal occupant weight


(컄 page 366)


OCS


(Occupant Classification System) The system automatically turns the front passenger front air bag on or off based on the classified occupant size category determined by weight sensor readings from the seat.


Overspeed range


Engine speeds within the red marking on the tachometer dial. Avoid this en- gine speed range, as it may result in se- rious engine damage that is not covered by the Mercedes-Benz Limited Warranty.


Parktronic (Parking assist)*


System which uses visual and acoustic signals to assist the driver during park- ing maneuvers. Poly-V-belt drive


Drives engine-components (alternator, AC compressor, etc.) from the engine.


Power train


Collective term designating all compo- nents used to generate and transmit motive power to the drive axles, includ- ing 앫 Engine 앫 Clutch/torque converter 앫 Transmission 앫 Transfer case 앫 Drive shaft 앫 Differential 앫 Axle shafts/axles


504


Technical terms


Production options weight


(컄 page 366)


PSI (Pounds per square inch) (컄 page 366) Recommended tire inflation pressure


(컄 page 366)


REST


(Residual engine heat utilization) Feature that uses the engine heat stored in the coolant to heat the vehi- cle interior for a short time after the en- gine has been turned off.


Restraint systems


Seat belts, belt tensioner, air bags and child restraints, lower anchors and tethers for children (LATCH). As inde- pendent systems, their protective func- tions complement one another.


Rim


(컄 page 367)


RON


(Research Octane Number) The Research Octane Number for gaso- line as determined by a standardized method. It is an indication of a gaso- line’s ability to resist undesired detona- tion (knocking). The average of both the ->MON (Motor Octane Number) and RON (Research Octane Number) is posted at the pump, also known as ANTI-KNOCK INDEX.


Sidewall


(컄 page 367)


SRS


(Supplemental Restraint System) Air bags, air bag control unit (with crash sensor), emergency tensioning device. Though independent systems, they are closely interfaced to provide effective occupant protection.


Tele Aid* System


(Telematic Alarm Identification on Demand) The Tele Aid system consists of three types of response: automatic and man- ual emergency, Roadside Assistance and information. Tele Aid is initially activated by completing a subscriber agreement and placing an acquain- tance call. The Tele Aid system is operational pro- vided that the vehicle’s battery is charged, properly connected, not dam- aged and cellular and GPS coverage is available. Telematics*


A combination of the terms “telecom- munications” and “informatics”.


Tightening torque


Force times lever arm (e.g. a lug wrench) with which threaded fasteners such as wheel bolts are tightened.


505


Transfer case


Speed of rotation/torque converter that works together with the ->auto- matic transmission.


Tread


(컄 page 367)


Treadwear indicators


(컄 page 367)


TWR


(Tongue Weight Rating) The TWR is the maximum permissible weight on the trailer tongue.


Uniform Tire Quality Grading Standards


(컄 page 367)


Vehicle capacity weight


(컄 page 367)


Vehicle level control*


The ground clearance of the vehicle is automatically controlled according to a selected setting and speed.The driver can set the ground clearance manually for example on very rough roads. Vehicle maximum load on the tire


(컄 page 368)


VIN


(Vehicle Identification Number) The number set by the manufacturer and placed on the body to uniquely identify each vehicle produced.


Technical terms


TIN (Tire Identification Number)


(컄 page 367) Tire load rating (컄 page 367)


Tire ply composition and material used


(컄 page 367)


Tire speed rating


Part of tire designation; indicates the speed range for which a tire is ap- proved.


Traction


Force exerted by the vehicle on the road via the tires.


506


Index


ABS 93, 501


ABS control 93
Malfunction indicator lamp 382
Messages in display 397
Off-road - ABS 94
Warning lamp 382


Accelerator position, automatic


transmission 190


Accessory weight 365
Accident


In case of 59


Activating


Exterior headlamps 54
Hazard warning flasher 145
Headlamps 54
High beams 142
Ignition 34
Immobilizer 62, 100
Rear window defroster 201
Rear window wiper 58
Residual heat 212, 227
Seat heating* 134
Tow-away alarm 102
Warning indicators (Parktronic*) 256
Windshield wipers 55


Air circulation mode 226
Air conditioning (cooling) 211
Air recirculation mode 209, 224
Anti-theft alarm system 101
Central locking (control system) 172
Defrosting 208
Easy-entry/exit feature* 173
ESP® 98


Adaptive Damping


System (ADS)* 249, 501


Adding


Coolant 333
Engine oil 331


Additional turn signals 443


Adjusting 38


Air distribution 207, 222
Air volume 207, 208, 222
Backrest tilt 40
Compass zone 171
Exterior rear view mirror 44
Head restraint height 40
Head restraint tilt 41
Headlamp aim 451
Instrument cluster illumination 148
Interior rear view mirror 44
Mirrors 43
Multicontour seat* 132
Seat cushion depth 132
Seat cushion tilt 40
Seat fore and aft adjustment 39
Seat height 39
Seats 38
Steering column height 43
Steering wheel 41


Adjusting steering column 43
ADS* 501


507


Index


Air bags 67


Children 68
Front 71
Passenger 71
Safety guidelines 70
Side impact 72
Window curtain 72


Air conditioning


Turning off 211
Turning on 211


Air conditioning refrigerant 495
Air distribution


Adjusting 207, 222
Air pressure 365, 501
Air pressure see Tire inflation pressure Air recirculation mode 209, 223


Activating 209, 224
Deactivating 210, 225


Air suspension package* 249
Air suspension* 501


508


Air volume


Adjusting 207, 208, 222


Alarm


Audible 91, 102
Canceling 102
Visual 100


Alarm system


Anti-theft 100


Alignment bolt (vehicle tool kit) 501
Anticorrosion/antifreeze 499
Antilock brake system (ABS) 501
Anti-theft alarm system


Arming 101
Canceling alarm 102
Disarming 101


Anti-theft systems


Anti-theft alarm system 100
Immobilizer 100
Tow-away alarm 102


Aquaplaning see Hydroplaning


Armrest


Storage compartment in front of 272
Storage compartments 272
Armrest in rear seat bench 275
Ashtray*


Front center console 275


Aspect ratio 365
ATF (automatic transmission fluid) 332
Attaching a trailer 316
AUDIO menu 157


Selecting radio station 157
Selecting satellite radio*


station (USA only) 157


Audio system


CD mode 158


Auto-dimming rear view mirror* 195
Auto-dimming*


Rear view mirror 195
Automatic central locking


Activating/deactivating (control system) 172


Index


Automatic climate control (3-zone)* Adjusting air distribution 222
Adjusting air volume 222
Air recirculation mode 223
Defrosting 223
Rear passenger compartment 227
Rear window defroster 200
Residual heat utilization 226
Residual ventilation 226
Setting the temperature 221


Automatic climate control*


3-zone automatic climate


control* 216


Automatic climate control* (3-zone) 216
Automatic headlamp mode 139
Automatic lighting control


Deactivating 146


Automatic locking when driving 125


Automatic transmission 49
Accelerator position 190
Emergency operation


(Limp Home Mode) 192


Gear ranges 187
Gear selector lever position 184, 185
Gear shifting malfunctions 192
Gearshift pattern for 49
Kickdown 190
Towing a trailer 191
Transmission fluid 332


Backrest


Folding forward 261
Backup lamps 444, 451


Bulbs 444
Bar 365, 501
BAS 95, 501
Batteries, SmartKey


Check lamp 109, 115


Batteries, vehicle


Messages in display 398, 407


Battery


Key batteries 440
Replacing key batteries 440


Battery discharged


Jump starting 470


Battery, vehicle 462


Charging 469
Dis-/reconnecting 464
Removing/installing 464


Bead 365, 501
Belt reel 267
Bi-Xenon headlamps* 501
Block heater (Canada only) 370
Blocking


Rear door window operation 89


Brake assist system (BAS) 501
Brake fluid 495


Message in display 409


Brake lamp bulbs 444


509


Index


Brake pads


Message in display 408


Brakes 300


Warning lamp 383


Break-in period 298
Bulbs, replacing 443


Additional turn signals 443
Backup lamps 444
Brake lamps 444
Fog lamps 443
Front fog lamp 449
Front lamps 443
High beam 443
License plate lamps 444, 451
Low beam 443
Parking, standing lamp 443
Rear fog lamps 450
Rear side marker lamp bulbs 450
Side marker lamp 443
Side marker lamps 444
Turn signal lamps 443, 444


510


CAC (Customer Assistance Center) 501
Calibrating


Compass 171


California


Important notice 11


Call priority


Tele Aid* 287


Calling up


Range (distance to empty) 178
Service indicator 372


CAN system 501
Capacities


Fuels, coolants, lubricants, etc. 493


Cargo compartment Fuse box in 479
Interior lighting 145
Lamp 147
Tie-down rings 260


Cargo compartment cover* 265


Closing 265
Installing 265
Opening 265
Removing 265


Cargo tie-down rings 260


Carpet


Cleaning 379


Catalytic converter 320
CD player


Operating 158
Center console 27
Lower part 28
PASS AIR BAG OFF indicator


lamp 393


Upper part 27


Central locking


Automatic 125
Switch 126
Switching on/off


(control system) 172


Unlocking from inside 126


Central locking switch 126
Certification label 484
Changing


SmartKey setting 173


Charging


Vehicle battery 469


CHECK ENGINE malfunction indicator lamp 385, 386


Index


Child safety switch see Blocking of rear


Climate control 202


Checking


Coolant level 332
Engine oil with the


door window operation


Cigarette lighter*


control system (ML 500 only) 328


Front center console 275


Engine oil with the


oil dipstick (ML 350 only) 330


Oil level 327
Tire inflate pressure 325
Vehicle lighting 325


Checking tire pressure


electronically with the Advanced Tire Pressure Monitoring System* (Advanced TPMS*) 351


Checking weights


Trailer and vehicle 315


Checklist


Off-road driving 307
Returning from off-road driving 313


Child safety 78
Air bags 68
Infant and child


Cleaning


Carpet 379
Cup holder 379
Gear selector lever 379
Hard plastic trim items 379
Headlamps 194
Headliner 379
Instrument cluster 379
Leather upholstery* 380
Light alloy wheels 379
MB Tex upholstery 380
Plastic and rubber parts 380

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