2006 Hyundai Tiburon Owners Manual

parts.

CHECKING THE BRAKES

G120A01A-AAT

CAUTION:

Because brakes are essential to the safe operation of the car, it is suggested that they be checked and inspected by your Hyundai dealer. The brakes should be checked and inspected for wear at those intervals specified in the vehicle mainte- nance schedule in Section 5.

Fluid level should be within this range

HGK5008

WARNING:

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not run- ning. Use extreme caution when working near the blades of the cooling fan, so that you are not injured by a rotating fan blade. As the engine coolant temperature de- creases, the fan will automatically shut off. This is a normal condition.

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G120B01A-AAT Checking the Brake Fluid Level

WARNING:

Use caution when handling brake fluid. It can damage your vision if it gets into your eyes. It will also damage your vehicle’s paint if spilled on it and not removed imme- diately.

G120C02A-AAT Recommended Brake Fluid

Use only hydraulic brake fluid conforming to DOT 3 or DOT 4 specifications in your braking system. Follow the instructions printed on the container.

6 DO-IT-YOURSELF MAINTENANCE 16

CHECKING THE CLUTCH FLUID

G120D01A-AAT To Check the Fluid Level

G120E02A-AAT Adding Brake Fluid

G130A01S-AAT To Check the Clutch Fluid

WARNING:

Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use only DOT 3 or DOT 4 specification fluid from a sealed container. Do not allow the fluid can or reservoir to remain open any longer than required. This will prevent entry of dirt and moisture which can damage the brake sys- tem and cause improper operation.

HGK5012
The fluid level in the brake fluid reservoir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of the reservoir. If the level is at or below the "MIN" mark, carefully add fluid to bring it up to "MAX". Do not overfill.

To add brake fluid, first wipe away any dirt, then unscrew the fluid reservoir cap. Slowly pour the recommended fluid into the reservoir. Do not overfill. Carefully replace the cap on the reser- voir and tighten.

HGK5013
The clutch fluid level in the master cylinder should be checked when performing other un- der hood services. The system should be checked for leakage at the same time. Check to make certain that the clutch fluid level is always between the "MAX" and "MIN" level markings on the fluid reservoir. Fill as required. Fluid loss indicates a leak in the clutch system which should be inspected and repaired imme- diately. Consult your Hyundai dealer.

AIR CONDITIONING CARE

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G130B02A-AAT To Replace the Fluid

Recommended brake fluid conforming to DOT 3 or DOT 4 specification should be used. The reservoir cap must be fully tightened to avoid contamination from foreign matter or moisture.

NOTE: Do not allow any other liquids to contami- nate the brake fluid. Seal damage will result.

G140A01A-AAT Keeping the Condenser Clean

The air conditioning condenser (and engine radiator) should be checked periodically for accumulation of dirt, dead insects, leaves, etc. These can interfere with maximum cooling ef- ficiency. When removing such accumulations, brush or hose them away carefully to avoid bending the cooling fins.

G140B01A-AAT Checking the Air Conditioning Opera- tion

1. Start the engine and let it run at a fast idle for several minutes with the air conditioning set at the maximum cold setting. If the air coming out of the in-dash vents is not cold, have the air conditioning system inspected by your Hyundai dealer.

2.

WARNING:

Use caution when handling brake fluid. It can damage your vision if you get it in your eyes. It will also damage your vehicle’s paint if spilled on it and not removed imme- diately.

CAUTION:

Running the air conditioning system for extended periods of time with a low refrig- erant level may damage the compressor.

G140C01A-AAT Lubrication

To lubricate the compressor and the seals in the system, the air conditioning should be run for at least 10 minutes each week. This is particularly important during cool weather when the air conditioning system is not otherwise in use.

6 DO-IT-YOURSELF MAINTENANCE 18

G140D01A-AAT Checking the Compressor Drive Belt 2.0L

A/C

Tension pulley

0.315 in. (8mm)

Crankshaft pulley

HTB219

2.7 L

Auto tensioner

Power steering

A/C comp.

Generator

Crankshaft pulley

G190A02B

CHANGING THE CLIMATE CON- TROL AIR FILTER

G145A03GK-GAT (In front of blower unit) (If installed)

The climate control air filter is located in front of the evaporator unit behind the glove box. It helps to decrease the amount of pollutants entering the car.

When the air conditioning is being used regu- larly, the compressor drive belt tension should be checked at least once a month with the engine turned off. To check the drive belt tension, press down on the belt halfway between the engine crankshaft and compressor pulleys. Pressing with your finger, you should not be able to deflect this belt anymore than 1/3 of an inch. If you have the instruments to check it, with a force of 22
lb.(98N), the deflection should be 0.315 inches (approx 8.0 mm). If the belt is too loose, have it adjusted by your Hyundai dealer.

HGK2111
1. Remove the mounting screws on the down-

side of the glove box.

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19

HGK2112
2. Open the glove box and remove the mount- ing screws on the upside of the glove box.

3. Remove the filter cover.

HGK2114

HGK2115
4. Replace the climate control air filter with a

5.

new one. Installation is the reverse order of disassem- bly.

CAUTION:

Be sure to install the climate control air filter in the direction of the arrow sign. Other- wise, it may cause noise or deterioration.

6 DO-IT-YOURSELF MAINTENANCE 20

CHECKING THE FREE-PLAY

G150A01A-AAT Steering Wheel

G160A01A-AAT Clutch Pedal

G170A01A-AAT Brake Pedal

0.24 ~ 0.51 in. (6~13 mm)

0.12~0.31 in. (3~8 mm)

1.18 in. (30 mm)

HGK5019
To check the steering wheel free-play, stop the car with the wheels pointed straight ahead and gently move the steering wheel back and forth. Use very light finger pressure and be sensitive to changes in resistance that mark the limits of the free-play. If the free-play is greater than specified, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

G160A01E With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedal free-play. The free-play should be within the limits specified in the illus- tration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

HXGS508
With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster. Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is the brake pedal free-play. The free-play should be within the limits speci- fied in the illustration. If it is not, have it inspected by your Hyundai dealer and adjusted or re- paired if necessary.

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Drive belts should be checked periodically for proper tension and adjusted if necessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence of deterioration and replaced if necessary. Belt routing should also be checked to be sure there is no interference between the belts and other parts of the engine. After a belt is replaced, the new belt should be adjusted again after two or three weeks to eliminate slack resulting from initial stretching after use.

CHECKING BRAKE PEDAL CLEARANCE

G180A01A-AAT

CHECKING DRIVE BELTS

G190A01A-AAT

2.0L

A/C comp.

Power steering

Water pump pulley

1.78 in. (45.1 mm)

G180A01L You need a helper to check the brake pedal clearance. With the engine running, have your helper press down on the brake pedal several times and then hold it down with a force of about 110 lbs (50 kg, 490 N). The brake pedal clear- ance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance is not within the limits specified in the illustration, have it in- spected by your Hyundai dealer and adjusted or repaired if necessary.

Tension pulley

2.7L

Generator

Crankshaft pulley

G190A01GK

Power steering

Auto tensioner

A/C comp.

Generator

Crankshaft pulley

G190A02B

CAUTION:

When replacing a fusible link, never use anything but a new fusible link with the same or lower amperage rating. Never use a piece of wire or a higher-rated fusible link. This could result in serious damage and create a fire hazard.

6 DO-IT-YOURSELF MAINTENANCE 22

CHECKING AND REPLACING FUSES G200A01GK-AAT Replacing a Fusible Link

Bad

Good

G200A01E A fusible link will melt if the electrical circuits from the battery are ever overloaded, thus prevent- ing damage to the entire wiring harness. (This could be caused by a short in the system drawing too much current.) If this ever happens, have a Hyundai dealer determine the cause, repair the system and replace the fusible link. The fusible links are located in a relay box(2.0L )or below the positive (+) post cover of the battery (2.7L) for easy inspection.

G200B02A-AAT Replacing Accessory Fuse

HGK4003
The fuse box for the lights and other electrical accessories will be found low on the dashboard on the driver’s side. Inside the box you will find a list showing the circuits protected by each fuse. If any of your car’s lights or other electrical accessories stop working, a blown fuse could be the reason. If the fuse has burned out, you will see that the metal strip inside the fuse has burned through. If you suspect a blown fuse, follow this procedure:

1. Turn off the ignition and all other switches. 2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in the fuse box to simplify this operation).

3. Be sure to check all other fuses, even if you find one that appears to have burned out.

HXDFL1026-1
4. Replace the blown fuse by pressing a new fuse of the same rating into place. The fuse should be a snug fit. If it is not, have the fuse clip repaired or replaced by a Hyundai dealer. If you do not have a spare fuse, you may be able to borrow a fuse of the same or lower rating from an accessory you can tempo- rarily get along without (the radio or cigarette lighter, for example). Always remember to replace the borrowed fuse.

DO-IT-YOURSELF MAINTENANCE

CHECKING THE BATTERY

23

G210A01A-AAT

Good

Burned out

G200B02L

D010B01GK

CAUTION:

A burned-out fuse indicates that there is a problem in the electrical circuit. If you re- place a fuse and it blows as soon as the accessory is turned on, the problem is serious and should be referred to a Hyundai dealer for diagnosis and repair. Never re- place a fuse with anything except a fuse with the same or a lower amperage rating. A higher capacity fuse could cause damage and create a fire hazard.

NOTE: See page 6-39 for the fuse panel descrip- tions.

WARNING:

Batteries can be dangerous! When working with batteries, carefully observe the follow- ing precautions to avoid serious injuries.

The fluid in the battery contains a strong solution of sulfuric acid, which is poisonous and highly corrosive. Be careful not to spill it on yourself or the car. If you do spill battery fluid on yourself, immediately do the following:

6 DO-IT-YOURSELF MAINTENANCE 24

o If battery fluid is on your skin, flush the affected areas with water for at least 15
minutes and then seek medical assistance. o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistance as soon as possible. While you are being driven to get medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated with water.

o If you swallow battery fluid, drink a large quantity of water or milk followed by milk of magnesia, eat a raw egg or drink vegetable oil. Get medical assistance as soon as possible.

While batteries are being charged (either by a battery charger or by the vehicle’s generator), they produce explosive gases. Always ob- serve these warnings to prevent injuries from occurring:

G210B03A-AAT Checking the Battery

Keep the battery clean. Any evidence of corro- sion around the battery posts or terminals should be removed using a solution of house- hold baking soda and warm water. After the battery terminals are dry, cover them with a light coating of grease.

PROPOSITION 65 WARNING: Battery posts, terminals, and related acces- sories contain lead and lead compounds, chemicals known to the state of California to cause cancer and reproductive harm. Batteries also contain other chemicals known to the state of California to cause cancer. Wash hands after handling.

o Charge batteries only in a well ventilated

o Do not permit flames, sparks or smoking in

area.

the area.

o Keep children away from the area.

WARNING: Always read the following in- structions carefully when han- dling a battery.

Keep lighted cigarettes and all other flames or sparks away from the battery.

Hydrogen, which is a highly com- bustible gas, is always present in battery cells and may explode if ignited.

Keep batteries out of the reach of children because batteries con- tain highly corrosive SULFURIC ACID. Do not allow battery acid to contact your skin, eyes, cloth- ing or paint finish.

If any electrolyte gets into your eyes, flush your eyes with clean water for at least 15 minutes and get immediate medical attention. If possible, continue to apply water with a sponge or cloth until medical attention is received.

CHECKING ELECTRIC COOLING FANS G220A01A-AAT

WARNING:

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not run- ning. Use extreme caution when working near the blades of the coolant fan, so that you are not injured by a rotating fan blade. As the engine coolant temperature de- creases the fan will automatically shut off. This is a normal condition.

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G220B01A-AAT Checking Engine Cooling Fan

The engine cooling fan should come on auto- matically if the engine coolant temperature is high.

G220C01A-AAT Checking Condenser Cooling Fan

The condenser coolant fan should come on automatically whenever the air conditioning is in operation.

WARNING: If electrolyte gets on your skin, thoroughly wash the contacted area. If you feel a pain or a burning sensation, get medical attention immediately.

Wear eye protection when charg- ing or working near a battery. Always provide ventilation when working in an enclosed space.

o When lifting a plastic-cased battery, ex- cessive pressure on the case may cause battery acid to leak, resulting in personal injury. Lift with a battery carrier or with your hands on opposite corners.

o Never attempt to charge the battery when

the battery cables are connected.

o The electrical ignition system works with

high voltage. Never touch these components with the engine running or the ignition switched on.

6 DO-IT-YOURSELF MAINTENANCE 26

POWER STEERING FLUID LEVEL

G230A03A-AAT

HGK5011
The power steering fluid level should be checked regularly. To check the power steering fluid level, be sure the engine is "OFF", then check to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir.

NOTE: Grinding noise from the power steering pump may be heard immediately after the engine is started in extremely cold condi- tions (below - 4°F). If the noise stops during warm up, there is no abnormal function in the system. It is due to a power steering fluid characteristic in extremely cold condi- tions.

Recommended Fluid Use PSF-3 type fluid

NOTE: Do not start the engine when the power steering oil reservoir is empty.

G240A01A-AAT POWER STEERING HOSES

It is suggested that you check the power steer- ing hose connections for fluid leakage at regular intervals. The power steering hoses should be replaced if there is severe surface cracking, scuffing or worn spots. Deterioration of the hose could cause premature failure.

HEADLIGHT AIMING ADJUSTMENT

G290A03GK-AAT Low Beam

Vertical aiming

High Beam

G290A03GK

Vertical aiming

Before performing aiming adjustment, make sure of the following.

G290A04GK

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SPECIFICATION: "H" Horizontal center line of headlights from ground: Low Beam: 26.7 in. (679mm) High Beam: 26.5 in. (672mm)

"W" Distance between each headlight center : Low Beam: 47.3 in. (1,202mm) High Beam: 38.0 in. (966mm)

"L" Distance between the headlights and the wall that the lights are tested against : 118 in. (3,000
mm)

G290B01GK-AAT Adjustment After Headlight Assembly Replacement

0.827 in. (21 mm)

Vertical line

Horizontal line

"P"

Cut-off line

Ground line

G290B01GK If the vehicle has had front body repair and the headlight assembly has been replaced, the headlight aiming should be checked using an aiming screen as shown in the illustration. Turn on the headlight switch. 1. Adjust headlights so that main axis of light is parallel to center line of the body and is aligned with point "P" shown in the illustration. 2. Dotted lines in the illustration show the center

of headlights.

1. Keep all tires inflated to the correct pressure. 2. Place the vehicle on level ground and press the front bumper & rear bumper down sev- eral times. Place vehicle at a distance of 118
in. (3m) from the test wall.

3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tire, jack, and tools).

4. Clean the head light lenses and turn on the

headlights.

5. Open the hood. 6. Draw the vertical line (through the center of each headlight beam pattern) and the hori- zontal line (through the center of each head- light beam pattern) on the aiming screen. And then, draw the parallel line at 0.827 in. (21
mm) under the horizontal line.

7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver - VERTICAL AIMING.

WARNING:

Never attempt to adjust the horizontal align- ment of your headlights. Horizontal aiming must be adjusted by an authorized Hyundai dealer to avoid incorrect alignment that will reduce the effectiveness of your headlights.

6 DO-IT-YOURSELF MAINTENANCE 28

REPLACEMENT OF LIGHT BULBS

G260A02A-AAT Before attempting to replace a light bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach the light bulbs so they may be changed. Be sure to replace the burned-out bulb with one of the same number and wattage rating.

See page 6-38 for the wattage description.

G270A01GK-AAT Headlight and Front Turn Signal Light

1. Allow the bulb to cool. Wear eye protection. 2. Open the engine hood. 3. Always grasp the bulb by its plastic base,

avoid touching the glass.

CAUTION:

Keep the lamps out of contact with petro- leum products, such as oil, gasoline, etc.

HGK5024
5. Turn the plastic cover counterclockwise

and remove it.

6. Disconnect the connector from the bulb

base in the back of the headlight.

HGK5023
4. Disconnect the power cord from the bulb

base in the back of the headlight.

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HGK5036
11.To replace the front turn signal light bulb, remove from the bulb holder and install the new bulb.

HGK5026
7. Push the bulb spring to remove the headlight

bulb.

HGK5027

8. Remove the protective cap from the re- placement bulb and install the new bulb by matching the plastic base with the headlight hole. Reattach the bulb spring and recon- nect the connector.

9. Use the protective cap and carton to prompt-

ly dispose of the old bulb.

10.Check for proper headlight aim.

6 DO-IT-YOURSELF MAINTENANCE 30

G270B01GK-GAT Rear Combination Light (Without woofer speaker)

(1)

(4)

G270A03O

(3)

(2)

WARNING:

This halogen bulb contains gas under pres- sure and if impacted could shatter, result- ing in flying fragments. Always wear eye protection when servicing the bulb. Protect the bulb against abrasions or scratches and against liquids when lighted. Turn the bulb on only when installing in a headlight. Replace the headlight if damaged or cracked. Keep the bulb out of the reach of children and dispose of the used bulb with care.

1. Open the tail gate.

HGK5041
2. To remove the cover of the rear luggage trim, turn the knob by hand to the counterclock- wise.

HGK5037

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(4)

(1)

(2)

(3)

3. Remove the nut (8mm) with a spanner.

HGK5042

HGK5043-1
4. To detach the rear combination light hit it

strongly by hand.

HGK5044
5. To replace the rear combination light (stop/ tail light, back-up light, turn signal light, side mark light), take it out from the bulb holder by turning it counterclockwise.

(1) Stop/Tail light (2) Back-up light (3) Turn signal light (4) Side mark light

6.

Install the new bulb.

6 DO-IT-YOURSELF MAINTENANCE 32

G275B01GK-GAT Rear Combination Light (With woofer speaker)

(1)

(4)

(3)

(2)

1. Open the tail gate.

HGK5037

2. Take off the luggage board.

HGK5038

HGK5039
3. Extract the mounting screws (10mm) around

the woofer speaker with a spaner.

HGK5040
4. Disconnect the power cord from the woofer

speaker.

DO-IT-YOURSELF MAINTENANCE

33

(4)

(1)

(2)

(3)

HGK5041
5. To remove the cover of the rear luggae trim, turn the knob by hand to the counterclock- wise.

6. Remove the nut (8mm) with a wrench.

HGK5042

HGK5044
8. To replace the rear combination light (stop/ tail light, back-up light, turn signal light, side mark light), take it out from the bulb holder by turning it counterclockwise.

(1) Stop/Tail light (2) Back-up light (3) Turn signal light (4) Side mark light

9.

Install the new bulb.

HGK5043-1
7. To detach the rear combination light hit it

strongly by hand.

6 DO-IT-YOURSELF MAINTENANCE 34

G270C01GK-AAT Luggage Compartment Light

G270G01GK-AAT Map Light

3. Disconnect the power cord.

HGK5045

HGK5046

1. Open the tail gate. 2. Remove the cover with a flat-blade screw-

driver.

HGK5047
1. Remove the cover with a flat-blade screw-

driver.

4. Replace with a new bulb.

HTB284

G270H01GK-GAT Glove Box Illuminated Light

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35

2. Replace with a new bulb.

HGK5048

HGK2111
1. Remove the mounting screws on the down-

side of the glove box.

HGK2112
2. Open the glove box and remove the mount- ing screws on the upside of the glove box.

6 DO-IT-YOURSELF MAINTENANCE 36

HGK5052
3. Remove the glove box by pulling strongly.

CAUTION:

Be careful not to damage the glove box when pulling the glove box.

Power Cord

Clip

4. Disconnect the power cord. 5. Remove the glove box illuminated light by

pushing the clip.

HGK5053

6. Replace with a new bulb.

HTB284

BULB WATTAGE

G280A04GK-AAT

(High)

(Low)

No.

Part Name

Wattage

Socket type

No.

Part Name

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37

HGK5021A

Wattage

Socket type

2.4 (LED)

W2.1 X 9.5d

Head Light (High/Low)

Map Light

Front Position Light

Front Fog Light (If installed)

10

51

55/55

Px26d/Px26d

High Mounted Rear

With spoiler

W2.1 X 9.5D

Stop Light

Without spoiler

3.5 (LED)

W2.1 X 9.5d

Rear

Rear Side Marker Light

Front Turn Signal Light/ Front Side Marker Light

28/8

Front Door Edge Warning Light

Luggage Compartment Light

W2.1 X 9.5d

S8.5 / 8.5

P22d

BA15d

10

11

12

13

Combination

Turn Signal Light

Light

Stop/Tail Light

Back-up Light

License Plate Light

27

27/8

27

BA15s

BA15d

BA15s

W2.1 X 9.5d

S8.5 / 8.5

6 DO-IT-YOURSELF MAINTENANCE 38

FUSE PANEL DESCRIPTION

G200C01GK-GAT Engine Compartment

HGK4005
NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.

If installed

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DESCRIPTION

FUSERATING

PROTECTED COMPONENTS

BATT BATT COND RAD

ECU

IGN ABS 1
ABS 2

BLOWER

INJ

SNSR DRL

F/FOG ECU

HORN,A/CON

H/LP (HI) H/LP (LO)

120A 50A 30A 30A

30A

30A 40A 40A 30A 15A 10A 15A 15A 10A 15A 15A 15A

Generator(2.0L) BCM BOX(Tail lamp relay,Power connector,Fuse(2,7,12,13,19,20,24) Condenser fan relay Radiator fan relay Engine control relay, Fuel pump relay, A/T control relay, Generator,ECM(Z2.7L),PCM(2.0L) Ignition switch,Start relay ABS/ESP control module,ESP Air bleeding connector ABS/ESP control module,ESP Air bleeding connector Blower relay Injector Oxygen sensor,Camshaft position sensor, Idle speed control actuator DRL control module Front fog lamp relay TCM(2.7L),ECM(2.7L) Horn relay,A/C relay Head lamp relay(High) Head lamp relay(Low)

6 DO-IT-YOURSELF MAINTENANCE 40

G200D02GK-GAT Inner Panel

HGK204-E

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DESCRIPTION

FUSERATING

PROTECTED COMPONENTS

IG COIL

AMP

B/UP LAMP A/BAG IND

A/BAG

HTD MIR HAZARD R/WIPER TAIL-RH F/WIPER A/C SW

RR DEFOG

STOP TAIL-LH A/CON ECU

CLUSTER ROOM LP P/WINDOW

T/GATE

IGN

RR FOG C/LIGHT S/ROOF S/HTR ABS

AUDIO

20A 20A 10A 10A 15A 10A 10A 15A 10A 20A 10A 30A 15A 10A 10A 10A 10A 10A 30A 15A 10A 10A 15A 15A 20A 10A 10A

Ignition coil(2.7L), Electronic chrome mirror AMP Back-up lamp switch,Transaxle range switch,Cruise control module,Stop lamp switch Instrument cluster (A/BAG IND.) SRS control module Mirror defogger Hazard relay Rear wiper motor,Rear intermittent wiper relay Right tail lamps,Glove box lamp Front wiper motor,Front wiper relay Blower relay,Blower motor Defogger relay Stop lamp switch,Burglar alarm horn relay,Folding/Unfolding rely Left tail lamps A/C control module, Blower relay ECM, Multi gauge unit, TCM, Vehicle speed sensor Instrument cluster (Power), Per-excitation resister, DRL Control module,Generator Room lamp,Clock,Audio,Data link connector,Multi gauge unit Power window relay Trunk lid switch AQS sensor,Head lamp relay,DRL Control module Rear fog lamp Cigarette lighter,Outside mirror switch Sunroof,Power door lock/Unlock relay Seat warmer ESP/ABS control module Audio,Digital clock

EMISSION CONTROL SYSTEMS

Emission Control System ............................................. 7-2
Catalytic Converter ....................................................... 7-3

7 EMISSION CONTROL SYSTEMS

EMISSION CONTROL SYSTEM

H010A02GK-AAT Your Hyundai is equipped with an emission control system to meet all requirements of the U.S. Environmental Protection Agency or Cali- fornia Air Resources Board. There are three emission control systems which are as follows.

1) Crankcase Emission Control System 2) Evaporative Emission Control System 3) Exhaust Emission Control System

In order to ensure the proper function of the emission control systems, it is recommended that you have your car inspected and main- tained by an authorized Hyundai dealer in ac- cordance with the maintenance schedule in this manual.

Caution for the Inspection and Maintenance Test (Vehicle with Electronic Stability Pro- gram)

o To prevent the vehicle from misfiring during dynamometer testing, discon- nect the ABS connector located inside of the wheel guard (driver side).

o For more information, see shop manual

(BR Group, Wheel Speed Sensor).

H010B01A-AAT 1. Crankcase Emission Control

System

The Positive Crankcase Ventilation System is employed to prevent air pollution caused by blow-by gases being emitted from the crank- case. This system supplies fresh filtered air to the crankcase through the air intake hose. Inside the crankcase, the fresh air mixes with blow-by gases, which then pass through the PCV valve and into the induction system.

H010C01S-AAT 2. Evaporative Emission Control (Includ- ing ORVR: Onboard Refueling Vapor Recovery) System

The Evaporative Emission Control System is designed to prevent fuel vapors from escaping into the atmosphere. (The ORVR system is designed to allow the vapors from the fuel tank to be loaded into a canister while refueling at the gas station, pre- venting the escape of fuel vapors into the atmosphere.)

Canister

Fuel vapors generated inside the fuel tank are absorbed and stored in the onboard canister. When the engine is running, the fuel vapors absorbed in the canister are drawn into the induction system through the purge control solenoid valve.

Purge Control Solenoid Valve (PCSV)

The purge control solenoid valve is controlled by the Engine Control Module (ECM); when the engine coolant temperature is low during idling, the PCSV closes so that evaporated fuel is not taken into the engine. After the engine warms- up during ordinary driving, the PCSV opens to introduce evaporated fuel to the engine.

H010D01A-AAT 3. Exhaust Emission Control System

The Exhaust Emission Control System is a highly effective system which controls exhaust emissions while maintaining good vehicle per- formance.

EMISSION CONTROL SYSTEMS

o Remember that your Hyundai dealer is

your best source of assistance.

o Do not stop your Hyundai over any com- bustible material such as grass, paper, leaves or rags. These materials might contact the hot catalytic converter and a fire might result.

CATALYTIC CONVERTER

H020A01A-AAT

Catalytic Converter (Federal, California)

Catalytic Converter (California) HGK5061

All Hyundai vehicles are equipped with a mono- lith type three-way catalytic converter to re- duce the carbon monoxide, hydrocarbons and nitrogen oxides contained in the exhaust gas. Exhaust gases passing through the catalytic converter may cause it to operate at a very high temperature. The introduction of large amounts of unburned gasoline into the exhaust may cause the catalytic converter to overheat and create a fire hazard. This risk may be reduced by observing the following:

WARNING:

o Use unleaded fuel only. o Maintain the engine in good operating condition. Extremely high catalytic con- verter temperatures can result from im- proper operation of the electrical, igni- tion or multiport electronic fuel injec- tion.

o If your engine stalls, pings, knocks, or is hard to start, have your Hyundai dealer inspect and repair the problem as soon as possible.

o Avoid driving with a very low fuel level. Running out of gasoline may cause the engine to misfire and result in damage to the catalytic converter.

o Avoid idling the engine for periods

longer than 10 minutes.

o The vehicle should not be pushed or pulled to get started. This may cause the catalytic converter to overheat and cre- ate a fire hazard.

o Do not touch the catalytic converter or any other part of the exhaust system while the catalytic converter is hot. Shut off the engine, wait for at least one hour before touching the catalytic converter or any other part of the exhaust system.

CONSUMER INFORMATION, REPORTING

SAFETY DEFECTS & BINDING

ARBITRATION OF WARRANTY CLAIMS

Vehicle Identification Number (VIN) .............................. 8-2
Engine Number ............................................................. 8-2
Recommended Inflation Pressures ............................... 8-3
Tire Sidewall Labeling ................................................... 8-5
Tire Terminology and Definitions ................................... 8-7
Snow Tires .................................................................... 8-9
Tire Chains.................................................................. 8-10
Tire Rotation................................................................ 8-10
Tire Balancing ............................................................. 8-11
Tire Traction ................................................................ 8-11
When to Replace Tires ............................................... 8-12
Spare Tire and Tools................................................... 8-13
Warranties for Your Hyundai Vehicle .......................... 8-13
Consumer Information ................................................. 8-13
Reporting Safety Defects ............................................ 8-16
Binding Arbitration of Warranty Claims ....................... 8-16

8 CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

ENGINE NUMBER

VEHICLE IDENTIFICATION NUMBER (VIN)

I010A01A-AAT

I010B01A-AAT 2.0L

HGK220A The vehicle identification number (VIN) is the number used in registering your car and in all legal matters pertaining to its ownership, etc. It can be found in three different places on your car:

2.7L

HFO6003

TIRES

I020A02A-AAT TIRE INFORMATION The tires supplied on your new Hyundai are chosen to provide the best perfor- mance for normal driving. If you ever have questions about your tire warranty and where to obtain ser- vice, see the tire manufacture's booklet included with your vehicle's Owner's Manual Literature Kit.

1. On the bulkhead between the engine and

passenger compartments.

2. On the left top side of the instrument panel where it can be seen by looking down through the windshield.

3. On the lower side of the center pillar outer

panel.

The engine number is stamped on the engine block as shown in the drawing.

I010B01B

CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

I030A03JM-AAT

RECOMMENDED COLD TIRE INFLA- TION PRESSURES

I030B01GK

These pressures were chosen to pro- vide the most satisfactory combination of ride comfort, tire wear and stability under normal conditions. Tire pressures should be checked at least monthly. Proper tire inflation pressures should be maintained for these reasons:

HGK6003
Tire label located on the driver's side of the center pillar outer panel gives the cold tire pressures recommended for your vehicle with the original tire size, the number of people that can be in your vehicle and vehicle capacity weight.

WARNING:

o Inspect your tires frequently for proper inflation as well as wear and damage. Always use a tire pressure gauge.

o Tires with too much or too little pressure wear unevenly causing poor handling, loss of vehicle control, and sudden tire failure leading to accidents, injuries, and even death. The recommended cold tire pressure for your vehicle can be found in this manual and on the tire label located on the driver's side of the center pillar. o Worn tires can cause accidents. Replace tires that are worn, show uneven wear, or are damaged.

o Remember to check the pressure of your spare tire. Hyundai recom- mends that you check the spare every time you check the pressure of the other tires on your vehicle.

8 CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

NOTE: o Underinflation also results in ex- cessive wear, poor handling and reduced fuel economy. Wheel de- formation also is possible. Keep your tire pressures at the proper levels. If a tire frequently needs refilling, have it checked by your Hyundai Dealer.

o Overinflation produces a harsh ride, excessive wear at the center of the tire tread, and a greater possibility of damage from road hazards.

WARNING:

Overinflation or underinflation can reduce the tire life, adversely affect vehicle handling, and lead to sud- den tire failure. This could rusult in loss of vehicle control and potential injury.

CAUTION:

Always observe the following:

o Check pressures when the tires are cold. (After the vehicle has been parked for at least three hours or hasn't been driven more than 1
mile (1.6 km) since starting up.)

o Check the pressure of your spare tire each time you check the pres- sure of other tires.

o Worn, old tires can cause acci- dents. If your tread is badly worn, or if your tires have been dam- aged, replace them.

CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

label, no further adjustment is neces- sary. If the pressure is low, add air until you reach the recommended amount. If you overfill the tire, release air by pushing on the metal stem in the center of the tire valve. Recheck the tire pres- sure with the tire gage. Be sure to put the valve caps back on the valve stems. They help prevent leaks by keeping out dirt and moisture.

I030B01GK-GAT TIRE SIDEWALL LABELING

5, 6

I030B04JM Federal law requires tire manufacturers to place standardized information on the sidewall of all tires. This information identifies and describes the fundamen- tal characteristics of the tire and also provides the tire identification number (TIN) for safety standard certification. The TIN can be used to identify the tire in case of a recall.

I035A01JM-AAT

CHECKING TIRE INFLATION PRES- SURE Check your tires once a month or more. Also, check the tire pressure of the spare tire.

How to Check Use a good quality gage to check tire pressure. You can not tell if your tires are properly inflated simply by looking at them. Radial tires may look properly inflated even when they're underinflated. Check the tire's inflation pressure when the tires are cold. - "Cold" means your vehicle has been sitting for at least three hours or driven no more than 1
mile (1.6 km). Remove the valve cap from the tire valve stem. Press the tire gage firmly onto the valve to get a pressure mea- surement. If the cold tire inflation pres- sure matches the recommended pres- sure on the tire and loading information

8 CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

1. Manufacturer or Brand name

o Manufacturer or Brand name is

shown. 2. Tire size

(example: P215/45R17 87V) o The "P" indicates the tire is de-

signed for passenger vehicles. A "T" is the designation for a tem- porary spare tire.

o Three-digit number (215): This num- ber gives the width in millimeters of the tire from sidewall edge to sidewall edge.

o Two-digit number (45): This num- ber, known as the aspect ratio, gives the tire's ratio of height to width.

o R: The "R" stands for radial. o Two-digit number (17): This num- ber is the wheel or rim diameter in inches.

o Two digit number (87): This num- ber is the tire's load index. It is a measurement of how much weight each tire can support.

o V: Speed Rating. The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time. The ratings range from "A" to "Z" (98 to 186 MPH). 3. TIN (Tire Identification Number) for new tire (example: DOT XX XX XXX XXXX) o DOT: Abbreviation for the "Depart- ment of Transportation". The sym- bol can be placed above, below or to the left or right of the Tire Iden tification Number. Indicates tire is in compliance with the U.S. De- partment of Transportation Motor Vehicle Safety Standards.

o 1st two-digit code: Manufacturer's

identification mark

o 2nd two-digit code: Tire size o 3rd three-digit code: Tire type code

(Optional)

o 4th four-digit code: Date of Manu-

facture

o Four numbers represent the week and year the tire was built. For example, the numbers 3105 means the 31st week of 2005.

4. Tire ply composition and material The number of layers or plies of rubbercoated fabric in the tire. Tire manufacturers also must indicate the materials in the tire, which in- clude steel, nylon, polyester, and others. The letter "R" means radial ply construction; the letter "D" means diagonal or bias ply construction; and the letter "B" means belted-bias ply construction.

5. Maximum permissible inflation

pressure This number is the greatest amount of air pressure that should be put in the tire. Do not exceed the maximum permissible inflation pressure. Refer to the Tire and Loading Information label for recommended inflation pres- sure.

6. Maximum load rating

This number indicates the maximum load in kilograms and pounds that can be carried by the tire. When replacing the tires on the vehicle, always use a tire that has the same load rating as the factory installed tire.

7. Uniform Tire Quality Grading

(UTQG): Tire manufacturers are required to grade tires based on three perfor- mance factors: treadwear, traction and temperature resistance. For more information, see Uniform Tire Qual- ity Grading on page 8-14.

CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

I030D01JM-AAT

TIRE TERMINOLOGY AND DEFINI- TIONS Air Pressure: The amount of air inside the tire pressing outward on the tire. Air pressure is expressed in pounds per square inch (psi) or kilopascal (kPa). Accessory Weight: This means the combined weight of optional accesso- ries. Some examples of optional ac- cessories are, automatic transmission, power seats, and air conditioning. Aspect Ratio: The relationship of a tire's height to its width. Belt: A rubber coated layer of cords that is located between the plies and the tread. Cords may be made from steel or other reinforcing materials. Bead: The tire bead contains steel wires wrapped by steel cords that hold the tire onto the rim. Bias Ply Tire: A pneumatic tire in which the plies are laid at alternate angles less than 90 degrees to the centerline of the tread.

Cold Tire Pressure: The amount of air pressure in a tire, measured in pounds per square inch (psi) or kilopascals (kPa) before a tire has built up heat from driving. Curb Weight: This means the weight of a motor vehicle with standard and op- tional equipment including the maxi- mum capacity of fuel, oil and coolant, but without passengers and cargo. DOT Markings: A code molded into the sidewall of a tire signifying that the tire is in compliance with the U.S. Depart- ment of Transportation motor vehicle safety standards. The DOT code in- cludes the Tire Identification Number (TIN), an alphanumeric designator which can also identify the tire manufacturer, production plant, brand and date of production. GVWR: Gross Vehicle Weight Rating GAWR FRT: Gross Axle Weight Rating for the front Axle. GAWR RR: Gross Axle Weight Rating for the rear axle.

8 CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

Intended Outboard Sidewall: The side of an asymmetrical tire, that must al- ways face outward when mounted on a vehicle. Kilopascal (kPa): The metric unit for air pressure. Load Index: An assigned number rang- ing from 1 to 279 that corresponds to the load carrying capacity of a tire. Maximum Inflation Pressure: The maximum air pressure to which a cold tire may be inflated. The maximum air pressure is molded onto the sidewall. Maximum Load Rating: The load rat- ing for a tire at the maximum permis- sible inflation pressure for that tire. Maximum Loaded Vehicle Weight: The sum of curb weight; accessory weight; vehicle capacity weight; and production options weight. Normal Occupant Weight: The num- ber of occupants a vehicle is designed to seat multiplied by 150 pounds (68
kg).

Occupant Distribution: Designated seating positions. Outward Facing Sidewall: The side of a asymmetrical tire that has a particular side that faces outward when mounted on a vehicle. The side of the tire that contains a whitewall, bears white letter- ing or bears manufacturer, brand and or model name molding that is higher or deeper than the same moldings on the other sidewall of the tire. Passenger (P-Metric) Tire: A tire used on passenger cars and some light duty trucks and multipurpose vehicles. Recommended Inflation Pressure: Vehicle manufacturer's recommended tire inflation pressure and shown on the tire placard. Radial Ply tire: A pneumatic tire in which the ply cords that extend to the beads are laid at 90 degrees to the centerline of the tread. Rim: A metal support for a tire and upon which the tire beads are seated.

Sidewall: The portion of a tire between the tread and the bead. Speed Rating: An alphanumeric code assigned to a tire indicating the maxi- mum speed at which a tire can operate. Traction: The friction between the tire and the road surface. The amount of grip provided. Tread: The portion of a tire that comes into contact with the road. Treadwear Indicators: Narrow bands, sometimes called "wear bars," that show across the tread of a tire when only 2/32
inch of tread remains. UTQGS: Uniform Tire Quality Grading Standards, a tire information system that provides consumers with ratings for a tire's traction, temperature and treadwear. Ratings are determined by tire manufacturers using government testing procedures. The ratings are molded into the sidewall of the tire.

CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

Vehicle Capacity Weight: The number of designated seating positions multi- plied by 150 lbs. (68 kg) plus the rated cargo and luggage load Vehicle Maximum Load on the Tire: Load on an individual tire due to curb and accessory weight plus maximum occupant and cargo weight. Vehicle Normal Load on the Tire: That load on an individual tire that is determined by distributing to each axle its share of the curb weight, accessory weight, and normal occupant weight and driving by 2. Vehicle Placard: A label permanently attached to a vehicle showing the origi- nal equipment tire size and recom- mended inflation pressure

I040B01JM-AAT

ALL SEASON TIRES Hyundai specifies all season tires on some models to provide good perfor- mance for use all year round, including snowy and icy road conditions. All sea- son tires are identified by ALL SEASON and/or M+S (Mud and Snow) on the tire sidewall. Snow tires have better snow traction than all season tires an may be more appropriate in some areas.

I040C01JM-AAT

SUMMER TIRES Hyundai specifies summer tires on some models to provide superior performance on dry roads. Summer tire performance is substantrally reduced in snow and ice. Summer tires do not have the tire trac- tion rating M+S (Mud and Snow) on the tire side wall. if you plan to operate your vehicle in snowy or icy conditions. Hyundai recommends the use of snow tires or all season tires on all four wheels.

I040A01S-AAT

SNOW TIRES If you equip your car with snow tires, they should be the same size and have the same load capacity as the original tires. Snow tires should be installed on all four wheels; otherwise, poor han- dling may result. Snow tires should carry 4 psi (28 kPa) more air pressure than the pressure recommended for the standard tires on the tire label on the driver side center pillar outer panel or up to the maximum pressure shown on the tire sidewall whichever is less. Do not drive faster than 75 mph (120
km/h) when your car is equipped with snow tires.

8 CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS 10

I050A04GK-AAT

TIRE CHAINS Tire chains, if necessary, should be installed on the front wheels. Be sure that the chains are installed in accor- dance with the manufacturer's instruc- tions. Refer to the following informa- tion.

Tire size

Snow Chain Thickness

205/55 R 16
215/45 R 17

Max. 0.39 in. (10 mm) Max. 0.39 in. (10 mm)

To minimize tire and chain wear, do not continue to use tire chains when they are no longer needed.

WARNING:

o When driving on roads covered with snow or ice, drive at less than 20 mph.

o Use the SAE "S" class or wire &

plastic chains.

o Don't use a tire chains on a vehicle equipped with aluminium wheels. If it is unavoidable use wire-type chains.

o Use tire chains less than 0.39 in.

(10 mm) for "16, and "17 tires.

o If you have noise caused by chains contacting the body, retighten the chain to avoid contact with the vehicle body.

o To prevent body damage, retighten the chains after driving 0.3~0.6
miles.

I060A02GK-AAT

TIRE ROTATION

16" Tire

17" Tire

HGK5016
Tires should be rotated every 6,000
miles (10,000 km). If you notice that tires are wearing unevenly between ro- tations, have the car checked by a Hyundai dealer so the cause may be corrected. After rotating, adjust the tire pressures and be sure to check wheel nut torque.

CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

11

! WARNING:

o Do not use the temporary spare

tire for tire rotation.

o Do not mix bias ply and radial ply tires under any circumstances. This may cause unusual handling characteristics that could result in death, serious injury, or property damage.

! WARNING:

When rotating the 215/45 R17 tires, the tires must be mount following the "ROTATION" direction marked on the sidewall of the tires. If rotating the tires from the left side to the right side and from the right side to the left side, separate the wheel from the tire and then remount them.

Sidewall

Tire rotation direction

HGK5018

I070A01A-AAT

TIRE BALANCING A tire that is out of balance may affect handling and tire wear. The tires on your Hyundai were balanced before the car was delivered but may need balancing again during the years you own the car. Whenever a tire is dismounted for re- pair, it should be rebalanced before being reinstalled on the car.

I080A01A-AAT

TIRE TRACTION Tire traction can be reduced if you drive on worn tires, tires that are improperly inflated or on slippery road surfaces. Tires should be replaced when tread wear indicators appear. To reduce the possibility of losing control, slow down whenever there is rain, snow or ice on the road.

8 CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS 12

I090A04A-AAT

WHEN TO REPLACE TIRES

0.06 in. (1.6 mm)

TWI indicator

HGK5015
The original tires on your car have tread wear indicators. The location of tread wear indicators is shown by the "TWI" or " " marks, etc., The tread wear indicators appear when the tread depth is 0.06 in. (1.6 mm). The tire should be replaced when these appear as a solid bar across two or more grooves of the tread. Always replace your tires with those of the recommended size. If you change wheels, the new wheel's rim width and offset must meet Hyundai specification.

WARNING:

To reduce the chance or serious or fatal injuries from an accident caused by tire failure or loss of vehicle con- trol: o Replace tires that are worn, show uneven wear, or are damaged. Worn tires can cause loss of brak- ing effectiveness, steering con- trol, and traction.

o Do not drive your vehicle with too little or too much pressure in your tires. This can lead to uneven wear and tire failure.

o When replacing tires, never mix radial and bias-ply tires on the same car. You must replace all tires (including the spare) if mov- ing from radial to bias-ply tires.

WARNING:

o Using tires and wheel other than the recommended sizes could cause unusual handling charac- teristics and poor vehicle control, resulting in a serious accident.

o Wheels that do not meet Hyundai's specifications may fit poorly and result in damage to the vehicle or unusual handling and poor ve- hicle control.

CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS

SPARE TIRE AND TOOLS

I100A02Y-AAT

WARRANTIES FOR YOUR HYUNDAI VEHICLE

I120A03A-AAT Please consult your Owner's Handbook & Warranty Information booklet for your vehicle's specific warranty coverage.

CONSUMER INFORMATION

I130A01A-AAT This consumer information has been prepared in accordance with regulations issued by the National Highway Traffic Safety Administration of the U.S. Department of Transportation. It provides the purchasers and/or prospective purchasers of Hyundai automobiles with infor- mation on uniform tire quality grading. Your Hyundai dealer will help answer any questions you may have as you read this information.

13

HGK4008
Your Hyundai is delivered with the fol- lowing:

Spare tire and wheel Wheel nut wrench, Wrench bar Jack