2016 Ford Transit Connect Owners Manual

the effectiveness of your emission control system and may cause engine knocking or serious engine damage. Ford Motor Company or Ford of Canada is not responsible for any damage caused by use of improper fuel. Using leaded fuel may also result in difficulty importing your vehicle back into the United States.

If your vehicle must be serviced while you are traveling or living in Asia-Pacific Region, Sub-Saharan Africa, U.S. Virgin Islands, Central America, the Caribbean, and Israel, contact the nearest authorized dealer. If the authorized dealer cannot help you, contact: FORD MOTOR COMPANY Customer Relationship Center 1555 Fairlane Drive Fairlane Business Park #3
Allen Park, Michigan 48101
U.S.A. Telephone: (313) 594-4857
Fax: (313) 390-0804
Email: [email protected] For customers in Guam, the Commonwealth of the Northern Mariana Islands (CNMI), America Samoa, and the U.S. Virgin Islands, please feel free to call our Toll-Free Number: (800) 841-FORD (3673). If your vehicle must be serviced while you are traveling or living in Puerto Rico, contact the nearest authorized dealer. If the authorized dealer cannot help you, contact: FORD MOTOR COMPANY Customer Relationship Center 1555 Fairlane Drive Fairlane Business Park #3
Allen Park, Michigan 48101
U.S.A. Telephone: (800) 841-FORD (3673) FAX: (313) 390-0804
Email: [email protected] www.ford.com.pr If your vehicle must be serviced while you are traveling or living in the Middle East, contact the nearest authorized dealer. If the authorized dealer cannot help you, contact:

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Customer Assistance

Or to order a free publication catalog, call toll free: 1-800-782-4356
Monday-Friday 8:00 a.m. - 6:00 p.m. EST Helm, Incorporated can also be reached by their website: www.helminc.com (Items in this catalog may be purchased by credit card, check or money order.) Obtaining a French Owner’s Manual French Owner’s Manual can be obtained from your authorized dealer or by contacting Helm, Incorporated using the contact information listed previously in this section. REPORTING SAFETY DEFECTS (U.S. ONLY)

If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Ford Motor Company.

FORD MOTOR COMPANY Customer Relationship Center 1555 Fairlane Drive Fairlane Business Park #3
Allen Park, Michigan 48101
U.S.A. Ford: 80004443673
Lincoln: 80004441067
If calling from the UAE: 80004441066
If calling from the Kingdom of Saudi Arabia: 8008443673
If calling from Kuwait: 22280384
FAX: +971 4 3327266
Email: [email protected] www.me.ford.com If you buy your vehicle in North America and then relocate to any of the above locations, register your vehicle identification number (VIN) and new address with Ford Motor Company Export Operations & Global Growth Initiatives by emailing [email protected]. If you are in another foreign country, contact the nearest authorized dealer. In the event your inquiry is unresolved, communicate your concern with the dealership’s Sales Manager, Service Manager or Customer Relations Manager. If you require additional assistance or clarification, please contact the respective Customer Relationship Center as previously listed. Customers in the U.S. should call 1-800-392-3673. ORDERING ADDITIONAL OWNER'S LITERATURE To order the publications in this portfolio, contact Helm, Incorporated at: HELM, INCORPORATED 47911 Halyard Drive Plymouth, Michigan 48170
Attention: Customer Service

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E142557Customer Assistance

If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to http://www.safercar.gov; or write to: Administrator

1200 New Jersey Avenue, Southeast Washington, D.C. 20590
You can also obtain other information about motor vehicle safety from http://www.safercar.gov. REPORTING SAFETY DEFECTS (CANADA ONLY) If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform Transport Canada.

Transport Canada Contact Information

Website Phone

http://www.tc.gc.ca/eng/roadsafety/menu.htm 1–800–333–0510

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Fuses

Luggage Compartment Fuse Box

FUSE BOX LOCATIONS Engine Compartment Fuse Box The fuse box is located in the engine compartment. See Maintenance (page 193). Passenger Compartment Fuse Box

The fuse box is located below the glove box.

The fuse box is located in the luggage compartment on the right-hand side. Remove the fuse box cover to gain access to the fuses.

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E159113E163779Fuses

FUSE SPECIFICATION CHART Engine Compartment Fuse Box

Fuse F1
F2
F3
F4
F5
F6
F7

F8

Fuse rating

Circuits protected

40A**

30A**

Not used. Not used. Not used. Not used. Not used. Not used. Anti-lock brake system.

Stability control.

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E157389Fuse F9

F10

F11

F12

F13

F14

F15

F16

F17

F18

F19

F20

F21

F22

F23

F24
F25

F26

F27

F28

Fuses

Fuse rating

Circuits protected

30A**

40A**

20A**

30A**

30A**

40A**

20A**

40A**

20A**

40A**

5A*

15A*

5A*

15A*

10A*

5A*

25A*

5A*

15A*

25A*

Heated rear window.

Blower motor.

Rear floor console auxiliary power point. Cargo area auxiliary power point. Powertrain control module.

Starter relay.

Right-hand heated windshield.

Cargo-area auxiliary power point. Luggage compartment auxiliary power point. Heated windshield.

Floor console auxiliary power point.

Accessories - Van only.

Anti-lock brake system. Stability Control. Horn.

Stop lamp switch.

Battery monitor system - 1.6 GTDI engine only.

Power supply voltage - powertrain control module 2.5 L engine only. Relay coils.

Not used. Door control unit (van only).

Engine control relay coil feed - 2.5 L engine only.

Air conditioning clutch.

Rear power window.

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Fuses

Fuse rating

Circuits protected

25A*

5A*

15A*

15A*

10A*

10A*

15A*

5A*

5A*

15A*

10A*

5A*

20A*

15A*

15A*

20A*

15A*

5A*

10A*

Front power window.

Ignition switch position II output (van only).

Taxi roof lamp switch.

Engine control module.

Engine control module.

Fuel injectors.

Vehicle power 4.

Active grill shutter - 1.6 GTDI and 2.5L engine only.

Battery saver relay.

Engine control module. Transmission control module. Taxi block connector.

Electronic power assist steering.

Body control module.

Rear window wiper.

Heated front seat - Van.

Accessories - Van.

Headlamp control module.

Air conditioning switch - Taxi.

Power exterior mirror - without door control unit.

40A**

Windshield wiper.

Fuse F29

F30

F31

F32

F33

F34

F35

F36

F37

F38

F39

F40

F41

F42

F43

F44

F45

F46

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Fuses

Fuse F47

Fuse rating

7.5A*

F48

25A* *Mini fuses **Cartridge fuses

Circuits protected

Heated exterior mirror - without door control unit.

Body control module.

Relay

Circuits switched

R1
R2
R3
R4
R5
R6
R7
R8

R9
R10
R11
R12
R13
R14
R15
R16

Not used. Horn. Battery saver relay. Heated rear window. Rear window wiper. Not used. Heated windshield. Accessory delay. DCU power feed (van). Relay - Van. Starter motor. Air conditioning clutch. Cooling fan. Blower motor. Electronic engine control. Not used. Ignition.

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Fuses

Passenger Compartment Fuse Box

Fuse F56
F57
F58
F59
F60

Fuse rating

Circuits protected

20A

5A 10A

Fuel pump. Not used. Not used. Passive anti-theft system transceiver. Interior lamp. Driver door switch pack.

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E129926Fuses

Fuse

Fuse rating

Circuits protected

F61
F62

F63
F64
F65
F66
F67

F68
F69
F70
F71

F72
F73

F74
F75
F76
F77
F78
F79

20A 5A

10A 20A 7.5A

5A 20A 10A

7.5A 7.5A

15A 15A 10A 20A 5A 15A

F80

Glove compartment lamp. Overhead console switch bank. Not used (spare). Autowipers. Auto-dimming interior mirror. Not used. Not used. Liftgate release. Front door double locking and unlock relay. SYNC. Front display interface module. Global positioning system module. Not used. Instrument panel cluster. Central locking relay. Heating control head (manual air conditioning). Dual automatic temperature control. Steering wheel module. Data link connector. Battery backup sounder. High beam headlamp. Front fog lamp. Reversing lamp. Washer pump. Ignition switch. Audio unit. DVD navigation system. Touchscreen. Hazard flasher switch. Door lock switch. Not used.

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Fuses

Fuse F81

F82
F83
F84

F85
F86

F87
F88
F89

Fuse rating

Circuits protected

5A

20A 20A 20A

7.5A 10A

Power sunroof. Interior motion sensor. Washer pump. Central locking. DD FF unlock supply (ground fuse). DD FF double lock (ground fuse). Ignition switch. Airbag module. Occupant classification system. Passenger airbag deactivation indicator. Not used. Not used. Not used.

Cargo Compartment Fuse Box

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E129927Fuse F1

F2

F3

F4

F5
F6

F7

F8
F9
F10
F11
F12
F13
F14
F15
F16
F17
F18
F19
F20
F21
F22
F23
F24
F25

Fuses

Fuse Rating

Circuits protected

10A*

25A*

25A*

25A*

25A*

25A*

40A**

Rear heating, ventilation and air conditioning.

Driver seat adjuster.

Driver door module.

Passenger door module.

Not used. Door control unit rear left.

Door control unit rear right.

Not used. Not used. Not used. Not used. Not used. Not used. Not used. Not used. Not used. Not used. Not used. Not used. Not used. Not used. Not used. Not used. Not used. Rear blower motor.

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Fuse F26

F27

F28
F29

F30

F31
F32
F33
F34

F35

F36
F37

F38

F39
F40

F41

F42

Fuses

Fuse Rating

Circuits protected

40A**

40A**

5A*

5A*

15A*

15A*

20A*

10A*

7.5A*

10A*

20A*

Accessories. Trailer tow module. Taxi.

Not used. Rear view camera.

Parking aid.

Not used. Not used. Not used. Driver heated seat.

Passenger heated seat.

Not used. Power sunblind.

Taxi.

Not used. Rear heating. Ventilation and air conditioning module ignition feed. Taxi connector.

Taxi connector.

Not used. Not used. Not used. Not used.

190

F43
F44
F45
F46

*Mini fuses **Cartridge fuses

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Fuses

Relay

R1
R2

R3
R4
R5
R6

Circuits switched

Ignition switch. Rear heating, ventilation and air conditioning motor. Ventilation and air conditioning motor. Not used. Not used. Not used. Not used.

CHANGING A FUSE Fuses

WARNING

Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire.

If electrical components in the vehicle are not working, a fuse may have blown. Blown fuses are identified by a broken wire within the fuse. Check the appropriate fuses before replacing any electrical components.

Standard Fuse Amperage Rating and Color

Color

Fuse rating

Micro fuses

Dual micro fuses

M-type fuses

J-type fuses

5A 7.5A 10A 15A 20A 25A 30A

Tan Brown Red Blue Yellow White Green

Grey

Light Blue

White Pink

Blue White Pink

Tan Brown Red Blue

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E142430Fuses

Color

Fuse rating

Micro fuses

Dual micro fuses

M-type fuses

J-type fuses

40A 50A 60A

Green

Green Red Yellow

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Maintenance

Working with the Engine On

WARNING

To reduce the risk of vehicle damage and/or personal burn injuries, do not start your engine with the air cleaner

removed and do not remove it while the engine is running.

1. Set the parking brake and shift to park

(P).

2. Block the wheels. OPENING AND CLOSING THE HOOD Opening the Hood

GENERAL INFORMATION Have your vehicle serviced regularly to help maintain its roadworthiness and resale value. There is a large network of authorized dealers that are there to help you with their professional servicing expertise. We believe that their specially trained technicians are best qualified to service your vehicle properly and expertly. They are supported by a wide range of highly specialized tools developed specifically for servicing your vehicle. If your vehicle requires professional service, an authorized dealer can provide the necessary parts and service. Check your warranty information to find out which parts and services are covered. Use only recommended fuels, lubricants, fluids and service parts conforming to specifications. Motorcraft® parts are designed and built to provide the best performance in your vehicle. Precautions • Do not work on a hot engine. • Make sure that nothing gets caught in

moving parts.

• Do not work on a vehicle with the

engine running in an enclosed space, unless you are sure you have enough ventilation. Keep all open flames and other burning material (such as cigarettes) away from the battery and all fuel related parts.

•

1. Open the front door. 2. Pull the hood release handle.

Working with the Engine Off 1. Set the parking brake and shift to park

(P).

2. Switch off the engine. 3. Block the wheels.

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E164919Maintenance

3. Move the catch to the left.

4. Open the hood and support it with the

support rod.

Closing the Hood 1. Remove the support rod from the catch

and secure correctly.

2. Lower the hood and allow it to drop

under its own weight for the last 8
inches to 12 inches (20 centimeters to 30 centimeters).

Note: Make sure the hood is fully closed.

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E164920E87786Maintenance

UNDER HOOD OVERVIEW - 1.6L

Engine coolant reservoir*: See Engine Coolant Check (page 198). Engine oil filler cap*: See Engine Oil Check (page 197). Engine oil dipstick*: See Engine Oil Check (page 197). Brake and clutch fluid reservoir*: See Brake Fluid Check (page 200). Battery: See Changing the 12V Battery (page 201). Engine compartment fuse box: See Fuses (page 181). Air cleaner: See Changing the Engine Air Filter (page 212). Windshield and rear window washer fluid reservoir: See Washer Fluid Check (page 200).

* The filler caps and the engine oil dipstick are colored for easy identification.

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AHGDBCEFE163400Maintenance

UNDER HOOD OVERVIEW - 2.5L

Engine coolant reservoir*: See Engine Coolant Check (page 198). Engine oil filler cap*: See Engine Oil Check (page 197). Engine oil dipstick*: See Engine Oil Check (page 197). Brake and clutch fluid reservoir*: See Brake Fluid Check (page 200). Battery: See Changing the 12V Battery (page 201). Engine compartment fuse box: See Fuses (page 181). Air cleaner: See Changing the Engine Air Filter (page 212). Windshield and rear window washer fluid reservoir: See Washer Fluid Check (page 200).

* The filler caps and the engine oil dipstick are colored for easy identification.

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BCAHGDEFE166456Maintenance

ENGINE OIL DIPSTICK - 1.6L ECOBOOST™

Minimum. Maximum.

ENGINE OIL DIPSTICK - 2.5L

3. Remove the dipstick and wipe it with

a clean, lint free cloth. Replace the dipstick and remove it again to check the oil level.

If the oil level is at the minimum mark, add oil immediately. See Capacities and Specifications (page 249). Do not use supplemental engine oil additives because they are unnecessary and could lead to engine damage that may not be covered by your vehicle warranty. Note: Make sure that the oil level is between the minimum and the maximum marks. Note: The oil consumption of new engines reaches its normal level after approximately 3,000 mi (5,000 km). Adding Engine Oil

Minimum Maximum

ENGINE OIL CHECK 1. Make sure that your vehicle is on level

ground.

2. Check the oil level before starting the

engine, or switch the engine off and wait 15 minutes for the oil to drain into the oil pan.

Only use oils certified for gasoline engines by the American Petroleum Institute (API). An oil with this trademark symbol conforms to the current engine and emission system protection standards and fuel economy requirements of the International Lubricants Specification Advisory Council (ILSAC), comprised of U.S. and Japanese automobile manufacturers.

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E141337ABE142462E142732Maintenance

WARNINGS

Only add oil when the engine is cold. If the engine is hot, wait 10 minutes for the engine to cool down. Do not remove the filler cap when the engine is running.

1. Remove the engine oil filler cap. 2. Add engine oil that meets Ford

specifications. See Capacities and Specifications (page 249).

3. Wipe off any spilled oil. 4. Replace the engine oil filler cap. Turn

it clockwise until you feel a strong resistance.

Note: Do not add oil further than the maximum mark. Oil levels above the maximum mark may cause engine damage. Note: Soak up any spillage with an absorbent cloth immediately. OIL CHANGE INDICATOR RESET Resetting the Oil Life Monitoring System Only reset the oil life monitoring system after changing the engine oil and oil filter. 1. Switch the ignition on. Do not start the engine. For vehicles with push-button start, press and hold the start button for two seconds without pressing the brake pedal. Do not start the engine.

2. Press the accelerator and brake pedals

at the same time.

3. Keep the accelerator and brake pedals

fully pressed.

4. After three seconds, a message

confirming that the reset is in progress will be displayed.

5. After 25 seconds, a message

confirming that the reset is complete will be displayed.

6. Release the accelerator and brake

pedals.

7. The message confirming that the reset is complete will no longer be displayed. 8. Switch the ignition off. For vehicles with

push-button start, press the start button to switch the ignition off. ENGINE COOLANT CHECK Checking the Engine Coolant When the engine is cold, check the concentration and level of the engine coolant at the intervals listed in the scheduled maintenance information. See Scheduled Maintenance (page 386). Note: Make sure that the level is between the MIN and MAX marks on the coolant reservoir. Note: Coolant expands when it is hot. The level may extend beyond the MAX mark. Note: If the level is at the MIN mark, below the MIN mark, or empty, add coolant immediately. See Adding Engine Coolant in this chapter. Maintain coolant concentration within 48% to 50%, which equates to a freeze point between -30°F (-34°C) and -34°F (-37°C). Note: For best results, coolant concentration should be tested with a refractometer, for example Robinair® Coolant and Battery Refractometer 75240. We do not recommend the use of hydrometers or coolant test strips for measuring coolant concentrations. Note: Automotive fluids are not interchangeable. Do not use engine coolant, antifreeze or windshield washer fluid outside of its specified function and vehicle location.

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Maintenance

Adding Engine Coolant WARNINGS

Do not add engine coolant when the engine is hot. Steam and scalding liquids released from a hot cooling system can burn you badly. Also, spilling coolant on hot engine parts can burn you.

Do not put engine coolant in the windshield washer fluid reservoir. If sprayed on the windshield, engine

coolant could make it difficult to see through the windshield.

Do not add coolant further than the MAX mark. To reduce the risk of personal injury, make sure the engine is cool before unscrewing the coolant pressure relief cap. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly.

Note: Do not use stop leak pellets, cooling system sealants or additives as they can cause damage to the engine cooling or heating systems. The vehicle warranty does not cover this damage. Note: During normal vehicle operation, the engine coolant may change color from orange to pink or light red. As long as the engine coolant is clear and uncontaminated, this color change does not indicate that the engine coolant has degraded, nor does it require that qualified personnel drain the engine coolant, flush the system or replace the engine coolant.

•

• Do not mix different colors or types of coolant in your vehicle. Make sure the correct coolant is used. Mixing of engine coolants may harm the engine’s cooling system. The use of incorrect coolant may harm engine and cooling system components and may void the warranty. Use prediluted engine coolant meeting the Ford specification. In case of emergency, you can add a large amount of water without engine coolant in order to reach a vehicle service location. In this instance, you must have the cooling system drained, chemically cleaned with Motorcraft Premium Cooling System Flush, and refilled with engine coolant as soon as possible. Water alone (without engine coolant) can cause engine damage, for example corrosion, overheating or freezing.

• Do not use alcohol, methanol, brine or any engine coolants mixed with alcohol or methanol antifreeze. Alcohol and other liquids can cause engine damage, for example overheating or freezing.

• Do not add extra inhibitors or additives to the coolant. These can be harmful and compromise the corrosion protection of the engine coolant.

Unscrew the cap slowly. Any pressure will escape as you unscrew the cap. Add prediluted engine coolant meeting the Ford specification. Whenever you add coolant, check the coolant level in the coolant reservoir the next few times you drive the vehicle. If necessary, add enough prediluted engine coolant to bring the coolant level to the correct level. Recycled Engine Coolant We do not recommend the use of recycled engine coolant since a Ford-approved recycling process is not yet available.

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Maintenance

Used engine coolant should be disposed of in an appropriate manner. Follow your community’s regulations and standards for recycling and disposing of automotive fluids. Severe Climates If you drive in extremely cold climates: • It may be necessary to have a Ford authorized dealer increase the coolant concentration above 50%.

• A coolant concentration of 60% will

provide improved freeze point protection. Engine coolant concentrations above 60% will decrease the overheat protection characteristics of the engine coolant and may cause engine damage.

If you drive in extremely hot climates: It may be necessary to have a Ford • authorized dealer decrease the coolant concentration to 40%.

• A coolant concentration of 40%

provides improved overheat protection. Engine coolant concentrations below 40% will decrease the freeze and corrosion protection characteristics of the engine coolant and may cause engine damage.

Vehicles driven year-round in non-extreme climates should use prediluted engine coolant for optimum cooling system and engine protection. AUTOMATIC TRANSMISSION FLUID CHECK The automatic transmission does not have a transmission fluid dipstick.

Have an authorized dealer check and change the transmission fluid at the correct service interval. See Scheduled Maintenance (page 386). Your transmission does not consume fluid. However, if the transmission slips, shifts slowly or if you notice a sign of leaking fluid, contact an authorized dealer. Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result in damage to internal transmission components. BRAKE FLUID CHECK Fluid levels between the MIN and MAX lines are within the normal operating range; there is no need to add fluid. If the fluid levels are outside of the normal operating range, the performance of the system could be compromised; seek service from your authorized dealer immediately. POWER STEERING FLUID CHECK Your vehicle is equipped with an electric power steering (EPS) system. There is no fluid reservoir to check or fill. WASHER FLUID CHECK Note: The reservoir supplies the front and rear washer systems. When adding fluid, use a mixture of washer fluid and water to help prevent freezing in cold weather and improve the cleaning capability. We recommend that you use only high quality washer fluid. For information on fluid dilution, refer to the product instructions.

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Maintenance

CHANGING THE 12V BATTERY

WARNINGS

Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow

flames, sparks or lighted substances to come near the battery. When working near the battery, always shield your face and protect your eyes. Always provide correct ventilation.

When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to flow through the vent caps, resulting in personal injury and damage to the vehicle or battery. Lift the battery with a battery carrier or with your hands on opposite corners.

Keep batteries out of reach of children. Batteries contain sulfuric acid. Avoid contact with skin, eyes or

clothing. Shield your eyes when working near the battery to protect against possible splashing of acid solution. In case of acid contact with skin or eyes, flush immediately with water for a minimum of 15 minutes and get prompt medical attention. If acid is swallowed, call a physician immediately.

Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after

handling.

Your vehicle has a Motorcraft® maintenance-free battery which normally does not require additional water during its life of service. Note: If your vehicle's battery has a cover or shield, make sure it is reinstalled after the battery has been cleaned or replaced. Note: See an authorized dealer for low voltage battery access, testing, or replacement.

When a low voltage battery replacement is necessary, see an authorized dealer to replace the low voltage battery with a Ford recommended replacement low voltage battery that matches the electrical requirements of the vehicle. To ensure proper operation of the battery management system (BMS), do not allow a technician to connect any electrical device ground connection directly to the low voltage battery negative post. A connection at the low voltage battery negative post can cause inaccurate measurements of the battery condition and potential incorrect system operation. Note: If a person adds electrical or electronic accessories or components to the vehicle, the accessories or components may adversely affect the low voltage battery performance and durability and may also affect the performance of other electrical systems in the vehicle. For longer, trouble-free operation, keep the top of the battery clean and dry. Also, make certain the battery cables are always tightly fastened to the battery terminals. If you see any corrosion on the battery or terminals, remove the cables from the terminals and clean with a wire brush. You can neutralize the acid with a solution of baking soda and water. When a battery replacement is required, the battery should only be replaced with a Ford recommended replacement battery that matches the electrical requirements of the vehicle. Because your vehicle’s engine is electronically-controlled by a computer, some engine control settings are maintained by power from the low voltage battery. Some engine computer settings, like the idle trim and fuel trim strategy, optimize the driveability and performance of the engine. Some other computer settings, like the clock and radio station

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Maintenance

presets, are also maintained in memory by power from the low voltage battery. When a technician disconnects and connects the low voltage battery, these settings are erased. Complete the following procedure in order to restore the settings: 1. With the vehicle at a complete stop,

set the parking brake.

2. Shift into park (P). 3. Switch off all accessories. 4. Fully press the brake pedal and start

the vehicle.

5. Run the engine until it reaches normal

operating temperature. While the engine is warming up, complete the following: Reset the clock. See Audio System (page 258). Reset the power windows bounce-back feature. See Windows and Mirrors (page 74). Reset the radio station presets. See Audio System (page 258).

6. Allow the engine to idle for at least one

minute. If the engine turns off, press the accelerator pedal to start the engine.

7. While the engine is running, press the brake pedal and shift into neutral (N). 8. Allow the engine to run for at least one minute by pressing on the accelerator pedal.

9. Drive the vehicle at least 12 mi (20 km) to completely relearn the idle and fuel trim strategy.

Note: If you do not allow the engine to relearn the idle and fuel trim strategy, the idle quality of your vehicle may be adversely affected until the engine computer eventually relearns the idle trim and fuel trim strategy. Make sure that you dispose of old batteries in an environmentally friendly way. Seek advice from your local authority about recycling old batteries.

CHECKING THE WIPER BLADES

Run the tip of your fingers over the edge of the blade to check for roughness. Clean the wiper blades with washer fluid or water applied with a soft sponge or cloth. CHANGING THE WIPER BLADES Replace the wiper blades at least annually for optimum performance. Service Position

You can manually move the wiper arms to the service position when you switch the ignition off. Note: Do not hold the wiper blade when moving the wiper arm to the service position.

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1. Lift the wiper arm.

Set the windshield wipers in the service position to change the wiper blades. The windshield wipers return to the starting position when you switch the ignition on. Note: You cannot move the wiper arms to the service position manually when you switch the ignition on. Note: You can use the service position to provide easier access to the wiper blades for freeing them from snow and ice. Front Wiper Blades Note: Do not hold the wiper blade when lifting the wiper arm.

Install in the reverse order.

2. Slightly rotate the wiper blade. 3. Remove the wiper blade. Note: Make sure that the wiper arm does not spring back against the glass when the wiper blade is not attached. 4. Note: Make sure that the wiper blade locks into place. Double Rear Doors Note: Do not hold the wiper blade when lifting the wiper arm.

1. Lift the wiper arm and then press the wiper blade locking buttons together.

Install in the reverse order.

2. Slightly rotate the wiper blade. 3. Remove the wiper blade. Note: Make sure that the wiper arm does not spring back against the glass when the wiper blade is not attached. 4. Note: Make sure that the wiper blade locks into place. Rear Window Wiper Blades Liftgate Note: Do not hold the wiper blade when lifting the wiper arm.

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1. Lift the wiper arm. 2. Position the wiper blade at right angles

to the wiper arm.

4. Disengage the wiper blade from the

wiper arm.

5. Move the wiper blade to the side.

3. Press the wiper blade locking clip.

6. Remove the wiper blade. Note: Make sure that the wiper arm does not spring back against the glass when the wiper blade is not attached. 7. Note: Make sure that the wiper blade locks into place.

Install in the reverse order.

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E16558612E93784354E937856E93786Maintenance

ADJUSTING THE HEADLAMPS Vertical Aim Adjustment If your vehicle has been involved in a crash, have the aim of the headlamp beam checked by an authorized dealer. Headlamp Aiming Target

8 ft (2.4 m) Ground to the center of the headlamp low beam bulb 25 ft (7.6 m) Horizontal reference line

Vertical Aim Adjustment Procedure 1. Park your vehicle on level ground

approximately 25 ft (7.6 m) from a wall or screen.

2. Measure the distance from the ground

to the center of the headlamp low beam bulb and mark an 8 ft (2.4 m) long horizontal reference line on the wall or screen at this height.

Note: There may be an identifying mark on the lens to help you locate the center of the bulb. Note: To see a clearer light pattern while adjusting one headlamp, you may want to block the light from the other headlamp. 3. Switch on the low beam headlamps

and open the hood.

4. On the wall or screen you will observe

a flat zone of high intensity light located at the top of the beam pattern. If the top edge of the flat zone of high intensity light is not on the horizontal reference line, adjust the aim of the headlamp beam.

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WARNINGS

Bulbs can become hot, let the bulb cool down before removing it. Failure to do so could result in personal

injury.

The following instructions describe how to remove the bulbs. Fit replacements in the reverse order unless otherwise stated. You must fit bulbs of the correct specification. See Bulb Specification Chart (page 211). Note: We recommended that you see an authorized dealer to change the headlamp bulbs if your vehicle is fitted with air conditioning. Some bulbs are difficult to access. Headlamp Remove the covers to gain access to the bulbs.

Side marker Headlamp low beam and side lamp Headlamp high beam Direction indicator

5. Locate the vertical adjuster on each

headlamp. Use a suitable tool, for example a screwdriver or hexagonal socket, to turn the adjuster clockwise or counterclockwise to adjust the vertical aim of the headlamp. The horizontal edge of the brighter light should touch the horizontal reference line.

6. Close the hood and switch off the

lamps.

Horizontal Aim Adjustment The horizontal aim of the headlamp beam on your vehicle is not adjustable. CHANGING A BULB WARNINGS

Switch the lamps and the ignition off. Failure to do so could result in serious personal injury.

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Side Marker

Direction Indicator

1. Remove the cover. 2. Remove the bulb holder by pulling it

straight out.

3. Remove the bulb from the bulb holder

by pulling it straight out.

Side Lamp

1. Remove the cover. 2. Remove headlamp low beam bulb. 3. Remove the side lamp bulb holder by

pulling it straight out.

4. Remove the bulb from the bulb holder

by pulling it straight out.

1. Turn the bulb holder counterclockwise

and remove it.

Note: You cannot separate the bulb from the bulb holder. Headlamp Low Beam

1. Remove the cover. 2. Turn the bulb holder counterclockwise

and remove it.

3. Remove the bulb by pulling it straight

out.

Note: Do not touch the glass of the bulb.

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Headlamp High Beam

1. Remove the cover. 2. Turn the bulb holder counterclockwise

and remove it.

Note: Do not touch the glass of the bulb. Side Direction Indicator

2. Hold the bulb holder and turn the lamp

counterclockwise and remove it.

3. Remove the bulb by pulling it straight

out.

Front Fog Lamps

1. Turn the lamp clockwise and remove

it.

1. Disconnect the electrical connector. 2. Turn the bulb holder counterclockwise

and remove it.

Note: Do not touch the glass of the bulb. Note: You cannot separate the bulb from the bulb holder.

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1. Remove the screws.

Maintenance

Central High Mounted Brake Lamp These are not serviceable items, see an authorized dealer if they fail. License Plate Lamp These are not serviceable items, see an authorized dealer if they fail. Interior Lamps Front Interior Lamp

1. Carefully remove the lamp. 2. Turn the bulb holder counterclockwise

and remove it.

2. Turn the bulb holders counterclockwise

to remove them.

3. Remove the bulbs by pulling them

straight out.

3. Remove the bulb by pulling it straight

out.

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Front Interior LED Lamps

Cargo Area Lamp

1. Pry off the lamp cover.

Note: If your vehicle has LED lamps these are not serviceable items, see an authorized dealer if they fail. Reading Lamps

1. Carefully remove the lamp. 2. Turn the bulb holder counterclockwise

and remove it.

3. Remove the bulb by pulling it straight

out.

2. Remove the cover. 3. Remove the bulb.

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BULB SPECIFICATION CHART

Lamp

Specification

Power (watt)

Brake and tail lamp. Cornering lamps. Front direction indicator. Front fog lamp. Front side lamp. Front side marker lamp. Headlamp high beam. Headlamp low beam. Interior lamp. License plate lamp. Luggage compartment lamp. Map lamp. Rear direction indicator.

Rear Dome lamp.* Reversing lamp. Side direction indicator. *Vehicles with panoramic roof. **LED lamps are not serviceable items.

W21/5W

H11

PY24W

H11
W5W W5W H9
H11
W6W W5W

211 Festoon

W5W WY21W

LED** W16W W5W

21/5
55
24
55
55
55
10
21

LED**

16

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Maintenance

CHANGING THE ENGINE AIR FILTER

WARNING

To reduce the risk of vehicle damage and/or personal burn injuries do not start your engine with the air cleaner

removed and do not remove it while the engine is running.

When changing the air filter element, use only the air filter element listed. See Capacities and Specifications (page 249). For EcoBoost equipped vehicles: When servicing the air cleaner, it is important that no foreign material enter the air induction system. The engine and turbocharger are susceptible to damage from even small particles. Change the air filter element at the proper interval. See Maintenance (page 193). Note: Failure to use the correct air filter element may result in severe engine damage. The customer warranty may be void for any damage to the engine if the correct air filter element is not used.

EcoBoost Engines

1. Remove the retaining screws that secure the air filter housing cover.

2. Carefully lift the air filter housing cover. 3. Remove the air filter element from the

air filter housing.

5.

4. Wipe any dirt or debris from the air filter housing and cover to make sure no dirt gets in the engine and to make sure you have a good seal. Install a new air filter element. Be careful not to crimp the filter element edges between the air filter housing and cover. This could cause filter damage and allow unfiltered air to enter the engine if not properly seated.

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6. 7.

Install the air filter housing cover. Install the retaining screws to secure the air filter housing cover to the air filter housing.

5.

2.5L Engine

Install a new air filter element. Be careful not to crimp the filter element edges between the air filter housing and cover. This could cause filter damage and allow unfiltered air to enter the engine if not properly seated. Install the air filter housing cover.

6. 7. Engage the clamps to secure the air

filter housing cover to the air filter housing.

1. Release the clamps that secure the air

filter housing cover.

2. Carefully lift the air filter housing cover. 3. Remove the air filter element from the

air filter housing.

4. Wipe any dirt or debris from the air filter housing and cover to make sure no dirt gets in the engine and to make sure you have a good seal.

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E167022x2Vehicle Care

CLEANING PRODUCTS For best results, use the following products or products of equivalent quality: • Motorcraft Bug and Tar Remover

(ZC-42)

• Motorcraft Custom Bright Metal

Cleaner (ZC-15)

• Motorcraft Detail Wash (ZC-3-A) • Motorcraft Dusting Cloth (ZC-24) • Motorcraft Engine Shampoo and

Degreaser (U.S. only) (ZC-20)

• Motorcraft Engine Shampoo (Canada

only) (CXC-66-A)

• Motorcraft Multi-Purpose Cleaner

(Canada only) (CXC-101)

• Motorcraft Premium Glass Cleaner

(Canada only) (CXC-100)

• Motorcraft Premium Quality

Windshield Washer Fluid (Canada only) [CXC-37-(A, B, D or F)]

• Motorcraft Premium Windshield Wash Concentrate with Bitterant (U.S. only) (ZC-32-B2)

• Motorcraft Professional Strength

Carpet & Upholstery Cleaner (ZC-54) • Motorcraft Premium Leather and Vinyl

Cleaner (ZC-56)

• Motorcraft Spot and Stain Remover

(U.S. only) (ZC-14)

• Motorcraft Ultra-Clear Spray Glass

Cleaner (ZC-23)

• Motorcraft Wheel and Tire Cleaner

(ZC-37-A)

CLEANING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral pH shampoo, we recommend Motorcraft Detail Wash.

• Never use strong household detergents

or soap, for example dish washing or laundry liquid. These products can discolor and spot painted surfaces.

• Never wash your vehicle when is hot to

the touch, or during strong or direct sunlight.

• Dry your vehicle with a chamois or soft

terry cloth towel to eliminate water spotting. Immediately remove fuel spillages, bird droppings, insect deposits and road tar. These may cause damage to your vehicle’s paintwork or trim over time. We recommend Motorcraft Bug and Tar Remover.

•

• Remove any exterior accessories, for example antennas, before entering a car wash.

Note: Suntan lotions and insect repellents can damage painted surfaces. If these substances come in contact with your vehicle, wash the affected area as soon as possible. Exterior Chrome Parts • Apply a high quality-cleaning product to bumpers and other chrome parts. Follow the manufacturer’s instructions. We recommend Motorcraft Custom Bright Metal Cleaner.

• Do not apply the cleaning product to hot surfaces. Do not leave the cleaning product on chrome surfaces longer than the time recommended.

• Using other non-recommended cleaners can result in severe and permanent cosmetic damage.

Note: Never use abrasive materials, for example steel wool or plastic pads as they can scratch the chrome surface. Note: Do not use chrome cleaner, metal cleaner or polish on wheels or wheel covers.

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Vehicle Care

Exterior Plastic Parts For routine cleaning we recommend Motorcraft Detail Wash. If tar or grease spots are present, we recommend Motorcraft Bug and Tar Remover. Stripes or Graphics (If Equipped) Do not use a commercial or high-pressure sprayer on the surface or edge of stripes and graphics. This can damage them and cause the edges to peel away from the vehicle surface. Underbody Flush the complete underside of your vehicle frequently. Keep body and door drain holes free of debris or foreign material. WAXING