2012 Ford Transit Connect Owners Manual

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2012 Transit Connect (tst) Owners Guide, 1st Printing USA (fus)

Scheduled Maintenance

Every 15,000 miles (24,000 km) Every 30,000 miles (48,000 km)

Every 37,500 miles (60,000 km) Every 60,000 miles (96,000 km)

Every 97,500 miles (156,000 km) Every 105,000 miles (168,000 km)

Every 150,000 miles (240,000 km)

Replace cabin air filter (if equipped)

Replace climate-controlled seat filter (if equipped) Replace engine air filter Inspect valve clearances; adjust as necessary (Transit Connect CNG vehicles) Change automatic transmission fluid and filter on 5–speed TorqShift威 transmission; consult dealer for requirements Replace front wheel bearing grease/grease seal if non-sealed bearings are used (2WD vehicles) Replace spark plugs

Change engine coolant1
Change manual transmission fluid (except Escape) Change rear axle fluid (Dana axles) Inspect accessory drive belt(s)2
Change automatic transmission fluid and filter (except 5–speed TorqShift威 transmission) (filter not required on 6F35, 6F50, DPS6 and AWF-21
transmissions); consult dealer for requirements Change front axle fluid (4WD vehicles) Change manual transmission fluid (Escape) Change rear axle fluid (RWD vehicles) Change transfer case fluid (4WD vehicles) Replace accessory drive belt(s) if not replaced within the last 100,000 miles (160,000 km) Replace front wheel bearings and seals if non-sealed bearings are used (2WD vehicles)

1Initial replacement at 105,000 miles (168,000 km) or 72 months; every 45,000 miles (72,000 km) or 36 months thereafter 2Perform a follow-up inspection at 120,000 miles (192,000 km)

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Scheduled Maintenance

Maintenance schedule log

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Scheduled Maintenance

DEALER VALIDATION:

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2012 Transit Connect (tst) Owners Guide, 1st Printing USA (fus)

Scheduled Maintenance

DEALER VALIDATION:

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Scheduled Maintenance

SPECIAL OPERATING CONDITIONS If you operate your vehicle primarily in one of the more demanding conditions listed below, you will need to have some items maintained more frequently. If you only occasionally operate your vehicle under these conditions, it is not necessary to perform the additional maintenance. For specific recommendations, see your dealership service advisor or technician.

Towing a trailer or using a camper or car-top carrier

Inspect and lubricate U-joints See axle maintenance items under Exceptions Inspect wheels and related components for abnormal noise, wear, looseness or drag Rotate tires*, inspect tire wear and measure tread depth Change engine oil and filter Inspect and lubricate U-joints

Inspect frequently, service as required Every 5,000 miles (8,000 km)

Every 5,000 miles (8,000 km) or 6 months Every 30,000 miles (48,000 km)

Change automatic transmission fluid (except 6R80 and TorqShift威 transmissions) Replace front wheel bearing grease/grease seals if non-sealed bearings are used (2WD vehicles) Change manual transmission fluid Change transfer case fluid (4WD vehicles)

Every 60,000 miles (96,000 km) *If equipped with dual rear wheels, rotate front wheels when specified, rear wheels only if unusual wear is noted

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Scheduled Maintenance

Extensive idling and/or low-speed driving for long distances as in heavy commercial use (i.e. delivery, taxi, patrol car or livery) Inspect frequently, service as required Every 5,000 miles (8,000 km)

Replace cabin air filter (if equipped) Replace engine air filter Inspect brake system Inspect wheels and related components for abnormal noise, wear, looseness or drag Lubricate control arm and steering ball joints if equipped with grease fittings Rotate tires*, inspect tire wear and measure tread depth Inspect and lubricate U-joints

Change engine oil and filter

Every 5,000 miles (8,000 km) or 6 months Every 5,000 miles (8,000 km), 6 months or 200
engine hours Every 30,000 miles (48,000 km)

Change automatic transmission fluid (except 6R80 and TorqShift威 transmissions) Replace front wheel bearing grease/grease seals if non-sealed bearings are used (2WD vehicles) Change transfer case fluid (4WD vehicles) Replace spark plugs

Every 60,000 miles (96,000 km) *If equipped with dual rear wheels, rotate front wheels when specified, rear wheels only if unusual wear is noted

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Inspect frequently, service as required Every 5,000 miles (8,000 km)

Every 5,000 miles (8,000 km) or 6 months Every 5,000 miles (8,000 km), 6 months or 200
engine hours Every 30,000 miles (48,000 km)

Every 50,000 miles (80,000 km)

Scheduled Maintenance

Operating in dusty conditions such as unpaved or dusty roads

Replace cabin air filter (if equipped) Replace engine air filter Inspect wheels and related components for abnormal noise, wear, looseness or drag Rotate tires*, inspect tire wear and measure tread depth Change engine oil and filter Inspect and lubricate U-joints

Change engine oil and filter

Change automatic transmission fluid (except 6R80 and TorqShift威 transmissions) Replace front wheel bearing grease/grease seals if non-sealed bearings are used (2WD vehicles) Change manual transmission fluid Change rear axle fluid (E-450 and F-450/550
only) Change transfer case fluid (4WD vehicles)

Every 60,000 miles (96,000 km) *If equipped with dual rear wheels, rotate front wheels when specified, rear wheels only if unusual wear is noted

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Inspect frequently, service as required

Every 5,000 miles (8,000 km)

Every 30,000 miles (48,000 km)

Every 50,000 miles (80,000 km)

Scheduled Maintenance

Off-road operation

Inspect steering linkage, ball joints and U-joints; lubricate if equipped with grease fittings Replace cabin air filter (if equipped) Replace engine air filter Change engine oil and filter Inspect wheels and related components for abnormal noise, wear, looseness or drag Rotate tires*, inspect tire wear and measure tread depth Change automatic transmission fluid (except 6R80 and TorqShift威 transmissions) Replace front wheel bearing grease/grease seals if non-sealed bearings are used (2WD vehicles) Change manual transmission fluid Change rear axle fluid (E-450 and F-450/550
only) Change transfer case fluid (4WD vehicles)

Every 60,000 miles (96,000 km) *If equipped with dual rear wheels, rotate front wheels when specified, rear wheels only if unusual wear is noted

Exclusive use of E85 (Flex Fuel Vehicles only)

Every oil change interval

If ran exclusively on E85, fill the fuel tank full with regular unleaded fuel

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Scheduled Maintenance

Special operating condition log

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2012 Transit Connect (tst) Owners Guide, 1st Printing USA (fus)

Scheduled Maintenance

DEALER VALIDATION:

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Scheduled Maintenance

EXCEPTIONS There are several exceptions to the Normal Schedule. They are listed below: Normal vehicle axle maintenance: Rear axles and power take-off (PTO) units with synthetic fluid and light-duty trucks equipped with Ford-design axles are lubricated for life; do not check or change fluid unless a leak is suspected, service is required or the assembly has been submerged in water. During long periods of trailer towing with outside temperatures above 70°F (21°C) and at wide-open throttle for long periods above 45 mph (72 km/h), non-synthetic rear axle fluids should be changed every 3,000 miles (4,800 km) or three months, whichever comes first. This interval can be waived if the axle is filled with 75W140
synthetic gear fluid meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or equivalent. Add friction modifier XL-3
(EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear axles (refer to Maintenance product specifications and capacities in the Maintenance and Specifications chapter for details). Police/Taxi/Livery vehicle axle maintenance: Change rear axle fluid every 100,000 miles (160,000 km). Rear axle fluid change may be waived if the axle was filled with 75W140 synthetic gear fluid meeting Ford specification WSL-M2C192-A, part number FITZ-19580-B or equivalent. Add four ounces (118 mL) of additive friction modifier XL-3
(EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear axles. The axle fluid should be changed anytime the axle has been submerged in water California fuel filter replacement: If the vehicle is registered in California, the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. Ford Motor Company, however, urges you to have all recommended maintenance services performed at the specified intervals and to record all vehicle service. Class A Motorhome: Change brake fluid every two years. Hot climate oil change intervals: If operating conditions are normal and you drive your vehicle under typical, everyday conditions and you are using an API performance category oil of SL or later (for example SM, etc.) then you can follow the 7,500 mile (12,000 km) normal service oil change intervals schedule. Vehicles operating in the Middle East, North Africa, Sub-Saharan Africa or locations with similar climates must follow the oil change interval of 3,000 mile (4,800 km) if the owner is using oils defined by the American Petroleum Institute (API) performance category of API SK or earlier (for example SJ, etc.) 292

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Scheduled Maintenance

Edge/MKX AWD only – vehicles operating off-road in sand during high ambient temperatures must replace the AWD PTU (All-wheel drive Power Transfer Unit) lube every 20,000 miles (32,000 km). Engine air filter & cabin air filter replacement: Engine air filter and cabin air filter life is dependent on exposure to dusty and dirty conditions. Vehicles operated in these conditions will require frequent inspection and replacement of the engine air filter and cabin air filter.

ENGINE COOLANT CHANGE RECORD Initial change

6 years or 105,000 miles (168,000 km) (whichever comes first)

After initial change Every 3 years or 45,000 miles (72,000 km)

Engine coolant change log

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Index

AdvanceTrac ..............................177
Airbag supplemental restraint system ................................108, 117
and child safety seats ............110
description ......................108, 117
disposal ....................................119
driver airbag ....................110, 118
indicator light .................117, 119
operation .........................110, 118
passenger airbag .............110, 118
side airbag ...............................117
Air cleaner filter ...............258, 261
Ambulance packages ....................7
Antifreeze (see Engine coolant) ................238
Anti-lock brake system (see Brakes) ..............................175
Anti-theft system ........................82
arming the system ....................83
Armrests ......................................89
Audio system (see Radio) ................23–24, 26, 29
Automatic transaxle

fluid, adding ............................256
fluid, checking ........................256
fluid, specification ..................262

Automatic transmission

driving an automatic overdrive .................................184
fluid, refill capacities ..............262
Auxiliary input jack (Line in) ....33
Auxiliary power point .................66
Axle

refill capacities ........................262

Battery .......................................236
294

acid, treating emergencies .....236
jumping a disabled battery ....210
maintenance-free ....................236
replacement, specifications ...261
servicing ..................................236
Belt-Minder威 .............................104
Blind spot mirror ......................189
Bluetooth system ........................36
Booster seats .............................135
Brakes ........................................175
anti-lock ...................................175
anti-lock brake system (ABS) warning light ...........................175
fluid, checking and adding ....255
fluid, refill capacities ..............262
fluid, specifications .................262
lubricant specifications ..........262
parking ....................................176
shift interlock ..........................183
Bulbs ............................................55

Capacities for refilling fluids ....262
Cassette tape player ...................24
CD player ....................................23
Cell phone use ............................10
Changing a tire .........................202
Child safety seats ......................124
attaching with tether straps ..131
in front seat ............................124
in rear seat ..............................124
LATCH .....................................128
recommendations ...................122

Child safety seats - booster seats ...........................................135
Cleaning your vehicle

engine compartment ..............225

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instrument panel ....................227
interior .....................................228
plastic parts ............................226
safety belts ..............................228
washing ....................................223
waxing .....................................224
wheels ......................................224
wiper blades ............................226
Clock ..........................23, 26–27, 30
Console ........................................66
overhead ....................................66

Controls

steering column ........................71

Coolant

checking and adding ..............238
refill capacities ................241, 262
specifications ..........................262

Cruise control (see Speed control) ....................69
Customer Assistance ................192

Ford Extended Service Plan ..................................270, 273
Getting assistance outside the U.S. and Canada .....................219
Getting roadside assistance ...192
Getting the service you need .........................................215
Ordering additional owner’s literature .................................221
Utilizing the Mediation/Arbitration Program ...................................219

Daytime running lamps (see Lamps) ................................52
Dipstick

automatic transmission fluid ..........................................256

Index

engine oil .................................234
Doors ...........................................77
central unlocking ......................76

Driving under special conditions

through water .........................191

Emergencies, roadside

jump-starting ..........................210
Emission control system ..........252
Engine ................................264–265
cleaning ...................................225
coolant .....................................238
fail-safe cooling .......................242
idle speed control ...................236
lubrication specifications .......262
refill capacities ........................262
service points ..................232–233
Engine block heater .................173
Engine oil ..................................234
checking and adding ..............234
dipstick ....................................234
filter, specifications ........235, 261
recommendations ...................235
refill capacities ........................262
specifications ..........................262
Event data recording ....................7
Exhaust fumes ..........................173

Fail safe cooling ........................242
Floor mats .............................73–74
Fluid capacities .........................262
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Index

Four-Wheel Drive vehicles

preparing to drive your vehicle .....................................181
Fuel ............................................244
calculating fuel economy .......249
cap ...........................................246
capacity ...................................262
choosing the right fuel ...........247
detergent in fuel .....................248
filling your vehicle with fuel ...........................244, 246, 249
filter, specifications ........243, 261
fuel pump shut-off switch .....193
improving fuel economy ........249
octane rating ...........247, 264–265
quality ......................................248
running out of fuel .................248
safety information relating to automotive fuels .....................244
Fuel pump shut-off switch .......193
Fuses ..........................................194

Gas cap (see Fuel cap) ............246
Gas mileage (see Fuel economy) .................249
Gauges .........................................19

Hazard flashers .........................193
Headlamps ...................................51
aiming ........................................53
bulb specifications ....................56
daytime running lights .............52
flash to pass ..............................52
high beam .................................52
replacing bulbs .........................58
turning on and off ....................51

296

Heating

heating and air conditioning system .......................................47
Hood ..........................................231

Ignition .......................170, 264–265
Illuminated visor mirror .............65
Infant seats (see Safety seats) .....................124
Inspection/maintenance (I/M)