2006 Ford Fusion Owners Manual

FUEL FILTER For fuel filter replacement, see your authorized dealer.

WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS

Important safety precautions

Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire.

The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops

before completely removing the fuel filler cap. Otherwise, fuel may spray out and injure you or others.

If you do not use the proper fuel filler cap, excessive vacuum in the fuel tank may damage the fuel system or cause the fuel cap

to disengage in a collision, which may result in possible personal injury.

Automotive fuels can cause serious injury or death if misused or mishandled.

Gasoline may contain benzene, which is a cancer-causing agent.

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Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials

and any open flames before refueling your vehicle.

• Always turn off the vehicle before • Automotive fuels can be harmful

refueling.

or fatal if swallowed. Fuel such as gasoline is highly toxic and if swallowed can cause death or permanent injury. If fuel is swallowed, call a physician immediately, even if no symptoms are immediately apparent. The toxic effects of fuel may not be visible for hours. • Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind

can lead to eye and respiratory tract irritation. In severe cases, excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury.

• Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes, remove contact lenses (if worn), flush with water for 15 minutes and seek medical attention. Failure to seek proper medical attention could lead to permanent injury.

• Fuels can also be harmful if absorbed through the skin. If fuel is

splashed on the skin and/or clothing, promptly remove contaminated clothing and wash skin thoroughly with soap and water. Repeated or prolonged skin contact with fuel liquid or vapor causes skin irritation. • Be particularly careful if you are taking “Antabuse” or other forms of disulfiram for the treatment of alcoholism. Breathing gasoline vapors, or skin contact could cause an adverse reaction. In sensitive individuals, serious personal injury or sickness may result. If fuel is splashed on the skin, promptly wash skin thoroughly with soap and water. Consult a physician immediately if you experience an adverse reaction.

When refueling always shut the engine off and never allow sparks or open flames near the filler neck. Never smoke while

refueling. Fuel vapor is extremely hazardous under certain conditions. Care should be taken to avoid inhaling excess fumes.

The flow of fuel through a fuel pump nozzle can produce static electricity, which can cause a fire if fuel is pumped into an

ungrounded fuel container.

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Refueling

Fuel vapor burns violently and a fuel fire can cause severe injuries. To help avoid injuries to you and others:

• Read and follow all the instructions on the pump island; • Turn off your engine when you are refueling; • Do not smoke if you are near fuel or refueling your vehicle; • Keep sparks, flames and smoking materials away from fuel; • Stay outside your vehicle and do not leave the fuel pump unattended when refueling your vehicle — this is against the law in some places; • Keep children away from the fuel pump; never let children pump fuel.

Use the following guidelines to avoid electrostatic charge build-up when filling an ungrounded fuel container: • Place approved fuel container on the ground. • DO NOT fill a fuel container while it is in the vehicle (including the • Keep the fuel pump nozzle in contact with the fuel container while • DO NOT use a device that would hold the fuel pump handle in the fill

cargo area).

filling.

position.

Fuel Filler Cap Your fuel tank filler cap has an indexed design with a 1/4 turn on/off feature. When fueling your vehicle: 1. Turn the engine off. 2. Carefully turn the filler cap counterclockwise 1/4 of a turn until it stops. 3. Pull to remove the cap from the fuel filler pipe. 4. To install the cap, align the tabs on the cap with the notches on the filler pipe. 5. Turn the filler cap clockwise 1/4 of a turn until it clicks at least once. If the indicator comes on and stays on after you start the engine, the fuel filler cap may not be properly installed. Turn off the engine, remove the fuel filler cap, align the cap properly and reinstall it.

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If you must replace the fuel filler cap, replace it with a fuel filler cap that is designed for your vehicle. The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used.

The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops

before completely removing the fuel filler cap. Otherwise, fuel may spray out and injure you or others.

If you do not use the proper fuel filler cap, excessive vacuum in the fuel tank may damage the fuel system or cause the fuel cap

to disengage in a collision, which may result in possible personal injury.

Choosing the right fuel Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law and could damage your vehicle. Your vehicle was not designed to use fuel or fuel additives with metallic compounds, including manganese-based additives. Studies indicate that these additives can cause your vehicle’s emission control system to deteriorate more rapidly. In Canada, premium grade fuel generally contains more metallic additives than regular grade fuel. We recommend using regular grade fuel. In Canada, many fuels contain metallic additives, but fuels free of such additives may be available; check with your local fuel dealer. Do not use fuel containing methanol. It can damage critical fuel system components. Repairs to correct the effects of using a fuel for which your vehicle was not designed may not be covered by your warranty.

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87(R+M)/2 METHOD

Octane recommendations Your vehicle is designed to use “Regular” unleaded gasoline with pump (R+M)/2 octane rating of 87. We do not recommend the use of gasolines labeled as “Regular” that are sold with octane ratings of 86 or lower in high altitude areas. Do not be concerned if your engine sometimes knocks lightly. However, if it knocks heavily under most driving conditions while you are using fuel with the recommended octane rating, see your authorized dealer to prevent any engine damage. Fuel quality If you are experiencing starting, rough idle or hesitation driveability problems, try a different brand of unleaded gasoline. “Premium” unleaded gasoline is not recommended for vehicles designed to use “Regular” unleaded gasoline because it may cause these problems to become more pronounced. If the problems persist, see your authorized dealer. It should not be necessary to add any aftermarket products to your fuel tank if you continue to use high quality fuel of the recommended octane rating. Aftermarket products could cause damage to the fuel system. Repairs to correct the effects of using an aftermarket product in your fuel may not be covered by your warranty. Many of the world’s automakers approved the World-wide Fuel Charter that recommends gasoline specifications to provide improved performance and emission control system protection for your vehicle. Gasolines that meet the World-wide Fuel Charter should be used when available. Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse effect on powertrain components. If you have run out of fuel: • You may need to cycle the ignition from off to on several times after refueling, to allow the fuel system to pump the fuel from the tank to the engine.

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• The

indicator may come on. For more information on the “check engine” or the “service engine soon” indicator, refer to Warning lights and chimes in the Instrument Cluster chapter.

ESSENTIALS OF GOOD FUEL ECONOMY

Measuring techniques Your best source of information about actual fuel economy is you, the driver. You must gather information as accurately and consistently as possible. Fuel expense, frequency of fill-ups or fuel gauge readings are NOT accurate as a measure of fuel economy. We do not recommend taking fuel economy measurements during the first 1,000 miles (1,600
km) of driving (engine break-in period). You will get a more accurate measurement after 2,000 miles-3,000 miles (3,000 km–5,000 km).

Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal to the rated refill capacity of the fuel tank as listed in the Refill capacities section of this chapter. The advertised capacity is the amount of the indicated capacity and the empty reserve combined. Indicated capacity is the difference in the amount of fuel in a full tank and a tank when the fuel gauge indicates empty. Empty reserve is the small amount of fuel remaining in the fuel tank after the fuel gauge indicates empty. The amount of usable fuel in the empty reserve varies and should not be relied upon to increase driving range. When refueling your vehicle after the fuel gauge indicates empty, you might not be able to refuel the full amount of the advertised capacity of the fuel tank due to the empty reserve still present in the tank. For consistent results when filling the fuel tank: • Turn the engine/ignition switch to the off position prior to refueling, • Use the same filling rate setting (low — medium — high) each time • Allow no more than two automatic click-offs when filling. • Always use fuel with the recommended octane rating. • Use a known quality gasoline, preferably a national brand. • Use the same side of the same pump and have the vehicle facing the

an error in the reading will result if the engine is left running.

the tank is filled.

same direction each time you fill up.

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Maintenance and Specifications • Have the vehicle loading and distribution the same every time. Your results will be most accurate if your filling method is consistent.

Calculating fuel economy 1. Fill the fuel tank completely and record the initial odometer reading (in miles or kilometers). 2. Each time you fill the tank, record the amount of fuel added (in gallons or liters). 3. After at least three to five tank fill-ups, fill the fuel tank and record the current odometer reading. 4. Subtract your initial odometer reading from the current odometer reading. 5. Follow one of the simple calculations in order to determine fuel economy:

Calculation 1: Divide total miles traveled by total gallons used. Calculation 2: Multiply liters used by 100, then divide by total kilometers traveled.

Keep a record for at least one month and record the type of driving (city or highway). This will provide an accurate estimate of the vehicle’s fuel economy under current driving conditions. Additionally, keeping records during summer and winter will show how temperature impacts fuel economy. In general, lower temperatures give lower fuel economy.

Driving style — good driving and fuel economy habits Give consideration to the lists that follow and you may be able to change a number of variables and improve your fuel economy. Habits • Smooth, moderate operation can yield up to 10% savings in fuel. • Steady speeds without stopping will usually give the best fuel • Idling for long periods of time (greater than one minute) may waste • Anticipate stopping; slowing down may eliminate the need to stop. • Sudden or hard accelerations may reduce fuel economy. • Slow down gradually. • Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses 15%

economy.

fuel.

less fuel than traveling at 65 mph [105 km/h]).

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• Revving the engine before turning it off may reduce fuel economy. • Using the air conditioner or defroster may reduce fuel economy. • You may want to turn off the speed control in hilly terrain if unnecessary shifting between third and fourth gear occurs. Unnecessary shifting of this type could result in reduced fuel economy.

reduce fuel economy.

• Warming up a vehicle on cold mornings is not required and may • Resting your foot on the brake pedal while driving may reduce fuel • Combine errands and minimize stop-and-go driving. Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fuel • Use recommended engine oil. Refer to Lubricant specifications in • Perform all regularly scheduled maintenance items. Follow the

this chapter.

economy.

economy.

recommended maintenance schedule and owner maintenance checks found in scheduled maintenance information.

Conditions • Heavily loading a vehicle may reduce fuel economy at any speed. • Carrying unnecessary weight may reduce fuel economy (approximately • Adding certain accessories to your vehicle (for example bug

1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).

deflectors, rollbars/light bars, running boards, ski/luggage racks) may reduce fuel economy.

8–10 miles (12–16 km) of driving.

• Using fuel blended with alcohol may lower fuel economy. • Fuel economy may decrease with lower temperatures during the first • Driving on flat terrain offers improved fuel economy as compared to • Transmissions give their best fuel economy when operated in the top • Close windows for high speed driving.

cruise gear and with steady pressure on the gas pedal.

driving on hilly terrain.

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EPA window sticker Every new vehicle should have the EPA window sticker. Contact your authorized dealer if the window sticker is not supplied with your vehicle. The EPA window sticker should be your guide for the fuel economy comparisons with other vehicles. It is important to note the box in the lower left corner of the window sticker. These numbers represent the Range of MPG (L/100 km) expected on the vehicle under optimum conditions. Your fuel economy may vary depending upon the method of operation and conditions.

EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and a catalytic converter which will enable your vehicle to comply with applicable exhaust emission standards. To make sure that the catalytic converter and other emission control components continue to work properly: • Use only the specified fuel listed. • Avoid running out of fuel. • Do not turn off the ignition while your vehicle is moving, especially at • Have the items listed in scheduled maintenance information

high speeds.

performed according to the specified schedule.

The scheduled maintenance items listed in scheduled maintenance information are essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.

Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine

compartment and exhaust system, which can start a fire.

Illumination of the temperature warning light, fluid leaks, strange odors, smoke or loss of engine power could indicate that the emission control system is not working properly.

indicator, charging system warning light or the

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Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment.

Do not make any unauthorized changes to your vehicle or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles are not permitted to intentionally remove an emission control device or prevent it from working. Information about your vehicle’s emission system is on the Vehicle Emission Control Information Decal located on or near the engine. This decal identifies engine displacement and gives some tune up specifications. Please consult your Warranty Guide for complete emission warranty information.

On board diagnostics (OBD-II) Your vehicle is equipped with a computer that monitors the engine’s emission control system. This system is commonly known as the On Board Diagnostics System (OBD-II). This OBD-II system protects the environment by ensuring that your vehicle continues to meet government emission standards. The OBD-II system also assists your authorized dealer in properly servicing your vehicle. When the indicator illuminates, the OBD-II system has detected a malfunction. indicator to illuminate. Temporary malfunctions may cause the Examples are: 1. The vehicle has run out of fuel—the engine may misfire or run poorly. 2. Poor fuel quality or water in the fuel. 3. The fuel cap may not have been securely tightened. See Fuel filler cap in this chapter. These temporary malfunctions can be corrected by filling the fuel tank with good quality fuel and/or properly tightening the fuel cap. After three driving cycles without these or any other temporary malfunctions indicator should turn off—A driving cycle consists of a present, the cold engine startup followed by mixed city/highway driving. No additional vehicle service is required. If the available opportunity.

indicator remains on, have your vehicle serviced at the first

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indicator on.

indicator is on, refer to the

Readiness for Inspection/Maintenance (I/M) testing In some localities, it may be a legal requirement to pass an I/M test of the on-board diagnostics system. If the description in the Warning lights and chimes section of the Instrument Cluster chapter. Your vehicle may not pass the I/M test with the If the vehicle’s powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a “not ready for I/M test” condition. To ready the on-board diagnostics system for I/M testing, a minimum of 30 minutes of city and highway driving is necessary as described below: • First, at least 10 minutes of driving on an expressway or highway. • Next, at least 20 minutes driving in stop-and-go, city-type traffic with

at least four idle periods.

Allow the vehicle to sit for at least eight hours without starting the engine. Then, start the engine and complete the above driving cycle. The engine must warm up to its normal operating temperature. Once started, do not turn off the engine until the above driving cycle is complete.

POWER STEERING FLUID Refer to the scheduled maintenance information for the service interval schedules. If adding fluid is necessary, use only MERCON威 ATF. • 2.3L I4 Engine

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• 3.0L V6 Engine

1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge indicator will be near the center of the normal area between H and C). 2. While the engine idles, turn the steering wheel left and right several times. 3. Turn the engine off. 4. Check the fluid level in the reservoir. It should be between the MIN/MAX or upper and lower lines. Do not add fluid if the level is in this range. 5. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the range between the MIN/MAX or upper and lower lines. Be sure to put the cap back on the reservoir.

BRAKE/CLUTCH FLUID Brake and clutch systems are supplied from the same reservoir. The fluid level will drop slowly as the brakes wear, and will rise when the brake components are replaced. Fluid levels between the “MIN” and “MAX” lines are within the normal operating range; there is no need to add fluid. If the fluid levels are outside of the normal operating range the performance of your brake system could be compromised; seek service from your authorized dealer immediately.

MAX

MIN

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TRANSAXLE FLUID

Checking 5–speed automatic transaxle fluid (If equipped) Refer to your scheduled maintenance information for scheduled intervals for fluid checks and changes. Your transaxle does not consume fluid. However, the fluid level should be checked if the transaxle is not working properly, i.e., if the transaxle slips or shifts slowly or if you notice some sign of fluid leakage. Automatic transmission fluid expands when warmed. To obtain an accurate fluid check, drive the vehicle until it is warmed up (approximately 20 miles [30 km]). If your vehicle has been operated for an extended period at high speeds, in city traffic during hot weather or pulling a trailer, the vehicle should be turned off for about 30 minutes to allow fluid to cool before checking. 1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating temperature. 2. Park the vehicle on a level surface and engage the parking brake. 3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges. Allow sufficient time for each gear to engage. 4. Latch the gearshift lever in P (Park) and leave the engine running. 5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If necessary, refer to Identifying components in the engine compartment in this chapter for the location of the dipstick. 6. Install the dipstick making sure it is fully seated in the filler tube. 7. Remove the dipstick and inspect the fluid level. The fluid should be in the designated areas for normal operating temperature. Low fluid level Do not drive the vehicle if the fluid level is below the lower notch on the dipstick and the outside temperatures are above 50°F (10°C).

Correct fluid level The transmission fluid should be checked at normal operating temperature 149°F (65°C) on a level surface. The normal operating temperature can be reached after approximately 20 miles (30 km) of driving.

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The transmission fluid should be in between the notches if at normal operating temperature 149°F (65°C). High fluid level Fluid levels above the safe range may result in transaxle failure. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. High fluid levels can be caused by an overheating condition. Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used. The type of fluid used is normally indicated on the dipstick and also in the Lubricant specifications section in this chapter. Use of a non-approved automatic transmission fluid may cause internal transaxle component damage. If necessary, add fluid in 1/2 pint (250 mL) increments through the filler tube until the level is correct.

If an overfill occurs, excess fluid should be removed by an authorized dealer. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result in damage to internal transaxle components.

Checking 6–speed automatic transmission fluid (if equipped) Refer to your scheduled maintenance information for scheduled intervals for fluid checks and changes. Your transaxle does not consume fluid. However, the fluid level should be checked if the transaxle is not working properly, i.e., if the transaxle slips or shifts slowly or if you notice some sign of fluid leakage.

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Checking automatic transmission fluid at normal operating temperature (140°F-158°F [60°C-70°C]) Automatic transmission fluid expands when warmed. To obtain an accurate fluid check, drive the vehicle until it is warmed up (approximately 20 miles [30 km]) until the engine coolant gauge indicates normal operating temperature. If your vehicle has been operated for an extended period at high speeds, in city traffic during hot weather or pulling a trailer, the vehicle should be turned off for about 30 minutes to allow fluid to cool before checking. 1. Drive the vehicle 20 miles (30 km) or until the coolant guage indicates normal operating temperature. 2. Park the vehicle on a level surface and engage the parking brake. 3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges. Allow sufficient time for each gear to engage (approximately 10–15 seconds in each position). 4. Move the gearshift lever to P (Park) and leave the engine running. 5. Remove the dipstick, wiping it clean with a clean, dry, lint-free rag. If necessary, refer to Identifying components in the engine compartment in this chapter for the location of the dipstick. 6. Install the dipstick making sure it is fully seated in the filler tube. 7. Remove the dipstick and inspect the fluid level. The fluid should read within the hot range on the dipstick if at normal operating temperature (140°F-158°F [60°C-70°C]).

Checking automatic transmission fluid at cool temperature (59°F-77°F [15°C-25°C]) If a fluid check is necessary at a low fluid temperature (59°F-77°F [15°C-25°C]), perform the check using the cold range on the dipstick. However, the fluid must be re-checked at the proper fluid temperature.

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Low fluid level Do not drive the vehicle if the fluid level does not show at all on the dipstick. Driving the vehicle with less than the recommended fluid level may result in transaxle failure. An under fill condition of transmission fluid may cause shift and/or engagement concerns and /or possible damage to the transaxle. High fluid level Fluid levels above the normal operating range may result in transaxle failure. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage to the transaxle. High fluid levels can be caused by an overheating condition. Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used. The type of fluid used is normally indicated on the dipstick and also in the Lubricant specifications section in this chapter. Note: Only one ATF fluid specification has been tested and approved for use with the automatic 6-speed: Premium Automatic Transmission fluid. Mercon fluids cannot be used with the automatic 6-speed without damage or voiding warranty. Use of a non-approved automatic transmission fluid may cause internal transaxle component damage. If necessary, add fluid in 1/2 pint (250 mL) increments through the filler tube until the level is correct. If an overfill occurs, excess fluid should be removed by an authorized dealer. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result in damage to internal transaxle components.

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Checking and adding manual transmission fluid (if equipped) 1. Park the vehicle on a level surface. 2. Engage the parking brake fully – put in first gear. 3. Assure the vehicle cannot move. 4. Clean the filler plug. 5. Remove the filler plug and inspect the fluid level. 6. Fluid level should be at bottom of the opening. 7. Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening. 8. Install and tighten the fill plug securely. Use only fluid that meets Ford specifications. Refer to the Lubricant specifications section in this chapter.

AIR FILTER Refer to scheduled maintenance information for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft part numbers in this chapter.

To reduce the risk of vehicle damage and/or personal burn injuries do not start your engine with the air cleaner removed

and do not remove it while the engine is running.

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Changing the air filter element • 2.3L I4 engine

• 3.0L DOHC V6 Duratec engine

1. Release the clamps that secure the air filter housing cover. 2. Carefully separate the two halves of the air filter housing. • 2.3L I4 engine

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Maintenance and Specifications • 3.0L DOHC V6 Duratec engine

3. Remove the air filter element from the air filter housing. 4. Wipe the air filter housing and cover clean to remove any dirt or debris and to ensure good sealing. 5. Install a new air filter element. Be careful not to crimp the filter element edges between the air filter housing and cover. This could cause filter damage and allow unfiltered air to enter the engine if not properly seated. 6. Replace the air filter housing cover and secure the clamps. Note: Failure to use the correct air filter element may result in severe engine damage. The customer warranty may be void for any damage to the engine if the correct air filter element is not used.

MOTORCRAFT PART NUMBERS Component

2.3L I4 engine

3.0L DOHC V6 Duratec engine FA-1771
BXT-40R FL-820-S

FA-1683
BXT-40R FL-2017-B1

Air filter element Battery Oil filter PCV valve Spark Plugs 1When changing oil filter you must also replace the filter cap O-ring. The oil filter drain plug O-ring must also be replaced whenever the oil filter drain plug is removed. Reuse of the O-rings may cause engine oil leakage and may result in severe engine damage. The customer warranty may be void for any damage to the engine if the O-rings are not replaced. 2The PCV valve is a critical emission component. It is one of the items listed in scheduled maintenance information and is essential to the life and performance of your vehicle and to its emissions system.

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For PCV valve replacement, see your authorized dealer. Refer to scheduled maintenance information for the appropriate intervals for changing the PCV valve. Replace the PCV valve with one that meets Ford material and design specifications for your vehicle, such as a Motorcraft or equivalent replacement part. The customer warranty may be void for any damage to the emissions system if such a PCV valve is not used. 3For spark plug replacement, see your authorized dealer. Refer to scheduled maintenance information for the appropriate intervals for changing the spark plugs. Replace the spark plugs with ones that meet Ford material and design specifications for your vehicle, such as Motorcraft or equivalent replacement parts. The customer warranty may be void for any damage to the engine if such spark plugs are not used.

Capacity Fill between Min and Max on reservoir

4.5 quarts (4.25L)

6.0 quarts (5.7L)

17.5 gallons (66.2L) Between MIN and MAX on reservoir

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REFILL CAPACITIES Fluid Brake fluid (and clutch fluid, if equipped)

Engine oil (including filter change)1

Fuel tank

2.3L I4 engine

All

Ford Part Name Application Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) N/A

All

3.0L V6 Duratec engine

Power steering fluid

Motorcraft MERCON威 ATF

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Fluid Engine coolant2 Motorcraft

Ford Part Name Application

2.3L I4 engine with automatic or manual transaxle 3.0L V6 Duratec engine with automatic transaxle Manual transaxle

5–speed automatic transaxle

6–speed automatic transaxle

All

Capacity 8.56 quarts (8.1L)

9.72 quarts (9.2L)

3.0 quarts (2.87L)3

7 quarts (6.7L)4

7.4 quarts (7.0L)4

4.75 quarts (4.5L)

Premium Gold Engine Coolant (yellow-colored)

Motorcraft SAE 75W-90 gear oil (non-synthetic) Motorcraft FNR5
Automatic Transmission Fluid Premium Automatic Transmission Fluid Motorcraft Premium Windshield Washer Concentrate

Transmission fluid

Windshield washer fluid

1Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C930-A and the API Certification mark. 2Add the coolant type originally equipped in your vehicle. 3Service refill capacity is determined by filling the transmission to the bottom of the filler hole with the vehicle on a level surface. 4Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range.

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Ford part number PM-1 or PM-1-C

Ford specification ESA-M6C25-A or WSS-M6C62-A

XL-6

ESR-M13P4-A

XG-4 or XL-5

ESB-M1C93–B

VC-7–A (except CA, OR and NM), VC-7-B (CA, OR and NM) VC-6

WSS-M97B51–A1

WSS-M99B37-B6

XO-5W20-QSP (US) CXO-5W20–LSP12
(Canada)

WSS-M2C930-A with API Certification Mark

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LUBRICANT SPECIFICATIONS Item

Brake/clutch fluid

Ford part name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Silicone Spray Lubricant Multi-Purpose Grease

Door weatherstrips Door latch, hood latch, auxiliary hood latch, door hinges, striker plates, seat tracks and fuel filler door hinge Engine coolant Motorcraft

Cooling system stop leak pellets

Engine oil

Premium Gold Engine Coolant (yellow-colored) Motorcraft Cooling System Stop Leak Pellets Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada)

2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)

Maintenance and Specifications

Item

Ford part name

Lock cylinders Motorcraft

Ford part number XL-1

Ford specification

none

Power steering fluid Manual transaxle fluid

Automatic transaxle fluid 5-Speed

Automatic transaxle fluid 6-Speed

Windshield washer fluid

Penetrating and Lock Lubricant Motorcraft MERCON威 ATF Motorcraft 75W-90 gear oil (non-synthetic) Motorcraft FNR5
Automatic Transmission Fluid Motorcraft Premium Automatic Transmission Fluid Premium Windshield Washer Concentrate

XT-2-QDX

MERCON威

F32Z-19C547-MA WSS-M2C203-A1

XT-9-QMM5

MAZDA V (S)

XT-8-QAW

WSS-M2C924-A

ZC-32-A

WSB-M8B16–A2

ENGINE DATA Engine

Cubic inches Required fuel Firing order Ignition system Spark plug gap

Compression ratio

246

2.3L I4 engine

140
87 octane 1-3-4-2
Coil on plug 0.049–0.053 inch (1.25–1.35 mm) 9.7:1

3.0L DOHC V6
Duratec engine 182
87 octane 1-4-2-5-3-6
Coil on plug 0.052–0.056 inch (1.32–1.42 mm) 10.0:1

2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)

Maintenance and Specifications

VEHICLE DIMENSIONS Vehicle dimensions (1) Overall length (2) Overall width (3) Overall height (4) Wheelbase (5) Track - Front (5) Track - Rear

Inches (mm) 191.4 (4832) 72.2 (1835) 55.8 (1417) 107.4 (2727) 61.6 (1565) 61.3 (1558)

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2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)

Maintenance and Specifications

IDENTIFYING YOUR VEHICLE

Safety Compliance Certification Label The National Highway Traffic Safety Administration Regulations require that a Safety Compliance Certification Label be affixed to a vehicle and prescribe where the Safety Compliance Certification Label may be located. The Safety Compliance Certification Label is located on the structure (B-Pillar) by the trailing edge of the driver’s door or the edge of the driver’s door.

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2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)

Maintenance and Specifications

Vehicle identification number (VIN) The vehicle identification number is attached to a metal tag and is located on the driver side instrument panel. Please note that in the graphic, XXXX is representative of your vehicle identification number.

XXXXXXXXXXXXXXXXX

The Vehicle Identification Number (VIN) contains the following information: 1. World manufacturer identifier 2. Brake system / Gross Vehicle Weight Rating (GVWR) / Restraint System 3. Vehicle line, series, body type 4. Engine type 5. Check digit 6. Model year 7. Assembly plant 8. Production sequence number

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2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)

Maintenance and Specifications

TRANSMISSION/TRANSAXLE CODE DESIGNATIONS You can find a transmission/transaxle code on the Safety Compliance Certification Label. The following table tells you which transmission or transaxle each code represents.

Description 5–Speed Manual Transaxle A Mazda G5M 5–Speed Automatic Transaxle Mazda FNR5
6–Speed Automatic Transaxle Aisin F21

Code

250

2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)

Accessories

GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for your vehicle through your local Ford or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle. In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or replace any properly dealer-installed Genuine Ford Accessories found to be defective in factory-supplied materials or workmanship during the warranty period, as well as any component damaged by the defective accessory. The accessories will be warranted for whichever provides you the greatest benefit: • 12 months or 12,000 miles (20,000 km) (whichever occurs first), or • the remainder of your new vehicle limited warranty. This means that Genuine Ford Accessories purchased along with your new vehicle and installed by a dealer are covered for the full length of your New Vehicle’s Limited Warranty — 3 years or 36,000 miles (60,000
km) (whichever occurs first). Contact your dealer for details and a copy of the warranty. Not all accessories are available for all models. The following is a list of several Genuine Ford Accessories. Not all accessories are available for all models. For a complete listing of the accessories that are available for your vehicle, please contact your dealer or visit our online store at: www.fordaccessoriesstore.com.

Exterior style Bug shields Deflectors Exterior trim kits Front end covers Grille inserts Headlamps, fog lights and Daytime Running Lamps (DRLs) Splash guards Wheels

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2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)

Accessories

Interior style Electrochromatic compass/temperature interior mirrors Floor mats Scuff plates

Lifestyle Bike racks Cargo organization and management

Peace of mind Airbag anti-theft locks First aid and safety kits Full vehicle covers Engine block heaters Keyless entry keypad Mobile-Ease娂 hands free communication system Remote start Vehicle security systems Wheel locks For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety Compliance Certification label). Consult your authorized dealer for specific weight information.

• The Federal Communications Commission (FCC) and Canadian Radio Telecommunications Commission (CRTC) regulate the use of mobile communications systems — such as two-way radios, telephones and theft alarms - that are equipped with radio transmitters. Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service technician.

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2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)

Accessories

• Mobile communications systems may harm the operation of your

vehicle, particularly if they are not properly designed for automotive use. • To avoid interference with other vehicle functions, such as anti-lock braking systems, amateur radio users who install radios and antennas onto their vehicle should not locate the Amateur Radio Antennas in the area of the driver’s side hood. • Electrical or electronic accessories or components that are added to

the vehicle by the authorized dealer or the owner may adversely affect battery performance and durability.

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2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)

jumping a disabled battery ....185
maintenance-free ....................216
replacement, specifications ...242
servicing ..................................216
BeltMinder威 ...............................103
Brakes ........................................160
anti-lock ...........................160–161
anti-lock brake system (ABS) warning light ...........................160
fluid, checking and adding ....235
fluid, refill capacities ..............243
fluid, specifications .........245–246
lubricant specifications ..245–246
parking ....................................161
shift interlock ..........................163
Break-in period .............................5
Bulbs ............................................39

Capacities for refilling fluids ....243
Cassette tape player ...................17
Cell phone use ..............................7
Changing a tire .........................179
Child safety restraints ..............124
child safety belts ....................124
Child safety seats ......................127
attaching with tether straps ..131
in front seat ............................128
in rear seat ..............................128

Cleaning your vehicle

engine compartment ..............200
instrument panel ....................202
interior .....................................203
interior trim ............................202
plastic parts ............................201
washing ....................................198
waxing .....................................198
wheels ......................................199

Index

Accessory delay ..........................53
Air cleaner filter ...............240–242
Air conditioning ....................29, 31
Airbag supplemental restraint system ........................108, 117, 120
and child safety seats ............110
description ..............108, 117, 120
disposal ....................................123
driver airbag ............110, 118, 121
indicator light .........117, 119, 122
operation .................110, 118, 121
passenger airbag .....110, 118, 121
side airbag .......................117, 120

Antifreeze (see Engine coolant) ................218
Anti-lock brake system (see Brakes) ......................160–161
Anti-theft system ..................82, 86
arming the system ....................86
disarming a triggered system ..87
triggering ...................................87
Audio system (see Radio) ...17, 21
Automatic transaxle

fluid, adding ....................236–237
fluid, checking ................236–237

Automatic transmission

driving an automatic overdrive .........................165–166
fluid, refill capacities ..............243
fluid, specification ..................246

Axle

lubricant specifications ..245–246

Battery .......................................216
acid, treating emergencies .....216

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2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)

wiper blades ............................201

Index

Daytime running lamps (see Lamps) ................................36
Dipstick

automatic transmission fluid ..................................236–237
engine oil .................................211

Doors

lubricant specifications ..........245

Driving under special conditions ..................................167
through water .........................169

Electronic message center .........61
Emergencies, roadside

jump-starting ..........................185
Emission control system ..........232
Engine ................................246–247
cleaning ...................................200
coolant .....................................218
fail-safe cooling .......................223
idle speed control ...................216
lubrication specifications ..................245–246
refill capacities ........................243
service points ..................208–209
starting after a collision .........172
Engine block heater .................159
Engine oil ..................................211

change oil soon warning, message center .......................211
checking and adding ..............211
dipstick ....................................211
filter, specifications ........215, 242
recommendations ...................215
refill capacities ........................243
specifications ..................245–246

255

Climate control (see Air conditioning or Heating) ......29, 31
Clock ............................................51
Clock adjust

6-CD in dash .............................22
AM/FM/CD .................................17

Clutch

fluid ..........................................235
operation while driving ..........168
recommended shift speeds ....168

Compass, electronic

set zone adjustment .................63
Console ........................................51
overhead ....................................51

Controls

power seat .................................90
steering column ........................58

Coolant

checking and adding ..............218
refill capacities ................222, 243
specifications ..................245–246

Cruise control (see Speed control) ....................55
Cupholder(s) ...............................94
Customer Assistance ................170

Ford Extended Service Plan ..........................................195
Getting assistance outside the U.S. and Canada ..............196
Getting roadside assistance ...170
Getting the service you need .........................................191
Ordering additional owner’s literature .................................196
Utilizing the Mediation/Arbitration Program ...................................194

2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)

Index

Exhaust fumes ..........................159

Fail safe cooling ........................223
Fluid capacities .........................243
Foglamps .....................................36
Fuel ............................................224

calculating fuel economy ............................62, 229
cap ...........................................226
capacity ...................................243
choosing the right fuel ...........227
comparisons with EPA fuel economy estimates .................232
detergent in fuel .....................228
filling your vehicle with fuel ..................224, 226, 229
filter, specifications ........224, 242
fuel pump shut-off switch .....172
improving fuel economy ........229
octane rating ...........228, 246–247
quality ......................................228
running out of fuel .................228
safety information relating to automotive fuels .....................224
Fuel pump shut-off switch .......172
Fuses ..........................................173

Headlamps ...................................35
aiming ..................................37–38
autolamp system .......................35
bulb specifications ....................40
daytime running lights .............36
flash to pass ..............................37
high beam .................................37
replacing bulbs .........................40
turning on and off ....................35

Heating

heating and air conditioning system ...........................27, 29, 31
Hood ..........................................207

Ignition .......................156, 246–247
Illuminated visor mirror .............50
Infant seats (see Safety seats) .....................127
Inspection/maintenance (I/M) testing ........................................234
Instrument panel ........................52
cleaning ...................................202
cluster ........................................10
lighting up panel and interior .......................................37

Gas cap (see Fuel cap) ............226
Gas mileage (see Fuel economy) .................229
Gauges .........................................14

Jack ............................................179
positioning ...............................179
storage .....................................179
Jump-starting your vehicle ......185

Hazard flashers .........................172
Head restraints ...........................88

Keyless entry system

autolock .....................................80

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2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)

Index

system check button ................65
warning messages .....................66
Mirrors .........................................54

automatic dimming rearview mirror ........................................54
heated ........................................55
side view mirrors (power) .......54
Moon roof ....................................59
Motorcraft parts ........204, 224, 242

Octane rating ............................228
Oil (see Engine oil) ..................211

Parking brake ............................161
Parts (see Motorcraft parts) ....242
Passenger Occupant Classification Sensor ...................96
Power distribution box (see Fuses) ...............................176
Power door locks ........................71
Power mirrors .............................54
Power point .................................52
Power steering ..................162–163
fluid, checking and adding ....234
fluid, refill capacity ................243
fluid, specifications .........245–246
Power Windows ...........................53

Radio ......................................17, 21
Relays ........................................173

257

Keys .......................................69, 84
positions of the ignition .........156

Lamps

autolamp system .......................35
bulb replacement specifications chart ..................40
daytime running light ...............36
fog lamps ...................................36
headlamps .................................35
headlamps, flash to pass ..........37
instrument panel, dimming .....37
interior lamps ...........................39
replacing bulbs .........................40

Lane change indicator (see Turn signal) ........................39
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........160
Load limits .................................150
Locks

autolock .....................................80
childproof ..................................73
doors ..........................................71
Lubricant specifications ...245–246
Lug nuts ....................................184
Lumbar support, seats ...............89

Manual transaxle

fluid capacities ........................243
fluid, checking and adding ....240
lubricant specifications ..........246
Manual transmission .................168
reverse .....................................168
Message center ...........................61
english/metric button ...............66

2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)

Setting the clock

AM/FM/CD .................................17
AM/FM/In-dash 6 CD ................22
Spark plugs, specifications ......242, 246–247

Specification chart, lubricants ...........................245–246
Speed control ..............................55
Starting your vehicle .......156–157, 159
jump starting ..........................185

Steering

speed sensitive .......................163

Steering wheel

controls ......................................58
tilting .........................................50

Tilt steering wheel ......................50
Tires ...........................135–136, 179
alignment ................................142
care ..........................................140
changing ..........................179, 181
checking the pressure ............140
inflating ...................................137
label .........................................148
replacing ..................................141
rotating ....................................143
safety practices .......................142
sidewall information ...............144
snow tires and chains ............149
spare tire .................................179
terminology .............................136
tire grades ...............................136
treadwear ........................135, 140
Towing .......................................154
recreational towing .................155
trailer towing ..........................154
wrecker ....................................190

Index

Remote entry system ...........74, 76
illuminated entry ................78–79
locking/unlocking doors ...........76
opening the trunk .....................76
panic alarm ...............................76
replacement/additional transmitters ...............................77
replacing the batteries .............77
Roadside assistance ..................170

Safety Belt Maintenance ..........102
Safety belts (see Safety restraints) ......................94, 98–102
Safety defects, reporting ..........197
Safety restraints ............94, 98–102
BeltMinder威 ............................103
extension assembly ................102
for adults ...........................99–101
for children .....................123–124
Occupant Classification Sensor ........................................96
safety belt maintenance .........102
warning light and chime ........103
Safety seats for children ..........127
Safety Compliance Certification Label ....................248
Seat belts (see Safety restraints) ...............94
Seats ............................................88
child safety seats ....................127
front seats ...........................88–89
heated ........................................31

SecuriLock passive anti-theft system ..........................................82
Servicing your vehicle ..............206

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2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)

Traction control ........................161
Transaxle

fluid, checking and adding (automatic) .....................236–237
fluid, checking and adding (manual) .................................240
Transmission .............................163
brake-shift interlock (BSI) ....163
fluid, refill capacities ..............243
lubricant specifications ..245–246
manual operation ....................168
Trunk ...........................................73
remote release ....................68, 76
..................................39

Turn signal

Vehicle dimensions ...................247

Index

Vehicle Identification Number (VIN) ..........................................249
Vehicle loading ..........................150
Ventilating your vehicle ...........159

Warning lights (see Lights) .......10
Washer fluid ..............................210
Water, Driving through .............169
Windows

power .........................................53

Windshield washer fluid and wipers ..........................................49
checking and adding fluid .....210
replacing wiper blades ...........210
Wrecker towing .........................190

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261

262

263

264