Login- Download PDF Manual
-
indicator, charging system
Illumination of the service engine soon warning light or the temperature warning light, fluid leaks, strange odors, smoke or loss of engine power could indicate that the emission control system is not working properly. An improperly operating or damaged exhaust system may allow exhaust to enter the vehicle. Have a damaged or improperly operating exhaust system inspected and repaired immediately.
WARNING: Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment.
318
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
Do not make any unauthorized changes to your vehicle or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles are not permitted to intentionally remove an emission control device or prevent it from working. Information about your vehicle’s emission system is on the Vehicle Emission Control Information Decal located on or near the engine. This decal also lists engine displacement. Please consult your Warranty Guide for complete emission warranty information.
indicator to illuminate. Examples are:
indicator illuminates, the OBD-II system has detected
On-board diagnostics (OBD-II) Your vehicle is equipped with a computer that monitors the engine’s emission control system. This system is commonly known as the on-board diagnostics system (OBD-II). The OBD-II system protects the environment by ensuring that your vehicle continues to meet government emission standards. The OBD-II system also assists your authorized dealer in properly servicing your vehicle. When the service engine soon a malfunction. Temporary malfunctions may cause the service engine soon 1. The vehicle has run out of fuel—the engine may misfire or run poorly. 2. Poor fuel quality or water in the fuel—the engine may misfire or run poorly. 3. The fuel fill inlet may not have been properly closed. See Easy Fuel威 “no cap” fuel system in this chapter. 4. Driving through deep water—the electrical system may be wet. These temporary malfunctions can be corrected by filling the fuel tank with good quality fuel, properly closing the fuel fill inlet or letting the electrical system dry out. After three driving cycles without these or any other temporary malfunctions present, the service engine soon indicator should stay off the next time the engine is started. A driving cycle consists of a cold engine startup followed by mixed city/highway driving. No additional vehicle service is required. indicator remains on, have your vehicle If the service engine soon serviced at the first available opportunity. Although some malfunctions detected by the OBD-II may not have symptoms that are apparent, indicator on can continued driving with the service engine soon result in increased emissions, lower fuel economy, reduced engine and transmission smoothness, and lead to more costly repairs.
319
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
indicator is on or not working
indicator is on or the bulb does not
Readiness for Inspection/Maintenance (I/M) testing Some state/provincial and local governments may have Inspection/Maintenance (I/M) programs to inspect the emission control equipment on your vehicle. Failure to pass this inspection could prevent you from getting a vehicle registration. Your vehicle may not pass the I/M test if the service engine soon properly (bulb is burned out), or if the OBD-II system has determined that some of the emission control systems have not been properly checked. In this case, the vehicle is considered not ready for I/M testing. If the service engine soon work, the vehicle may need to be serviced. Refer to On-board diagnostics (OBD-II) in this chapter. If the vehicle’s engine or transmission has just been serviced, or the battery has recently run down or been replaced, the OBD-II system may indicate that the vehicle is not ready for I/M testing. To determine if the vehicle is ready for I/M testing, turn the ignition key to the on position for 15 seconds without cranking the engine. If the service engine soon ready for I/M testing; if the service engine soon solid, it means that the vehicle is ready for I/M testing. The OBD-II system is designed to check the emission control system during normal driving. A complete check may take several days. If the vehicle is not ready for I/M testing, the following driving cycle consisting of mixed city and highway driving may be performed: 15 minutes of steady driving on an expressway/highway followed by 20 minutes of stop-and-go driving with at least four 30-second idle periods. Allow the vehicle to sit for at least eight hours without starting the engine. Then, start the engine and complete the above driving cycle. The engine must warm up to its normal operating temperature. Once started, do not turn off the engine until the above driving cycle is complete. If the vehicle is still not ready for I/M testing, the above driving cycle will have to be repeated.
indicator blinks eight times, it means that the vehicle is not indicator stays on
320
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
POWER STEERING FLUID Refer to scheduled maintenance information. • 3.5L V6 engine only
1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge indicator will be near the center of the normal area between H and C). 2. While the engine idles, turn the steering wheel left and right several times. 3. Turn the engine off. 4. Check the fluid level in the reservoir. It should be between the MIN/MAX or upper and lower lines. Do not add fluid if the level is in this range. 5. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the range between the MIN/MAX or upper and lower lines. Be sure to put the cap back on the reservoir. Refer to Maintenance product specifications and capacities in this chapter for the proper fluid type.
321
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
BRAKE/CLUTCH FLUID Brake and clutch (if equipped) systems are supplied from the same reservoir. • 2.5L engine
MAX
MIN
• 3.0L/3.5L engines
The fluid level will drop slowly as the brakes wear, and will rise when the brake components are replaced. Fluid levels between the MIN and MAX lines are within the normal operating range; there is no need to add fluid. If the fluid levels are outside of the normal operating range, the performance of the system could be compromised; seek service from your authorized dealer immediately.
TRANSMISSION FLUID
Checking 6-speed automatic transmission fluid (AWF21) (if equipped) Refer to your scheduled maintenance information for scheduled intervals for fluid checks and changes. Your transmission does not consume fluid. However, the fluid level should be checked if the transmission is not working properly, i.e., if the transmission slips or shifts slowly or if you notice some sign of fluid leakage. 322
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
Checking automatic transmission fluid at normal operating temperature (140°F-158°F [60°C-70°C]) Automatic transmission fluid expands when warmed. To obtain an accurate fluid check, drive the vehicle until it is warmed up (approximately 20 miles [30 km]) until the engine coolant gauge indicates normal operating temperature. If your vehicle has been operated for an extended period at high speeds, in city traffic during hot weather or pulling a trailer, the vehicle should be turned off for about 30 minutes to allow fluid to cool before checking. 1. Drive the vehicle 20 miles (30 km) or until the coolant gauge indicates normal operating temperature. 2. Park the vehicle on a level surface and engage the parking brake. 3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges. Allow sufficient time for each gear to engage (approximately 10–15 seconds in each position). 4. Move the gearshift lever to P (Park) and leave the engine running. 5. Remove the dipstick, wiping it clean with a clean, dry, lint-free rag. If necessary, refer to Identifying components in the engine compartment in this chapter for the location of the dipstick. 6. Install the dipstick making sure it is fully seated in the filler tube. 7. Remove the dipstick and inspect the fluid level. The fluid should read within the hot range on the dipstick if at normal operating temperature (140°F-158°F [60°C-70°C]).
Checking automatic transmission fluid at cool temperature (59°F-77°F [15°C-25°C]) If a fluid check is necessary at a low fluid temperature (59°F-77°F [15°C-25°C]), perform the check using the cold range on the dipstick. However, the fluid must be re-checked at the proper fluid temperature.
323
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
Low fluid level Do not drive the vehicle if the fluid level does not show at all on the dipstick. Driving the vehicle with less than the recommended fluid level may result in transmission failure. An under fill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage to the transmission. High fluid level Fluid levels above the normal operating range may result in transmission failure. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage to the transmission. High fluid levels can be caused by an overheating condition. Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used. The type of fluid used is normally indicated on the dipstick and also in the Maintenance product specifications and capacities section in this chapter. Note: Only one ATF fluid specification has been tested and approved for use with the automatic 6-speed: Premium Automatic Transmission fluid. MERCON威 fluids cannot be used with the automatic 6-speed without damage or voiding warranty. Use of a non-approved automatic transmission fluid may cause internal transmission component damage. If necessary, add fluid in 1/2 pint (250 ml) increments through the filler tube until the level is correct. If an overfill occurs, excess fluid should be removed by an authorized dealer. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result in damage to internal transmission components. 324
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
Checking automatic transmission fluid (6F35) (if equipped) Refer to your scheduled maintenance information for scheduled intervals for fluid checks and changes. Your transmission does not consume fluid. However, the fluid level should be checked if the transmission is not working properly, i.e., if the transmission slips or shifts slowly or if you notice some sign of fluid leakage. Automatic transmission fluid expands when warmed. To obtain an accurate fluid check, drive the vehicle until it is warmed up (approximately 20 miles [30 km]). If your vehicle has been operated for an extended period at high speeds, in city traffic during hot weather or pulling a trailer, the vehicle should be turned off for about 30 minutes to allow fluid to cool before checking. 1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating temperature. 2. Park the vehicle on a level surface and engage the parking brake. 3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges. Allow sufficient time for each gear to engage. 4. Latch the gearshift lever in P (Park) and leave the engine running. 5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If necessary, refer to Identifying components in the engine compartment in this chapter for the location of the dipstick. 6. Install the dipstick making sure it is fully seated in the filler tube. 7. Remove the dipstick and inspect the fluid level. The fluid should be in the operating range for normal operating temperature. Your vehicle is equipped with one of the following dipsticks. Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the outside temperatures are above 50°F (10°C).
ADD (CHECK HOT)
DO NOT ADD
Correct fluid level The transmission fluid should be checked at normal operating temperatures 185°F-200°F (85°C-93°C) on a level surface. The normal operating temperature can be reached after approximately 20 miles (30 km) of driving.
325
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
The transmission fluid should be in the zone, identified by the arrows in this figure, if at normal operating temperature 185°F-200°F (85°C-93°C).
DO NOT ADD
ADD (CHECK HOT)
DO NOT ADD
ADD (CHECK HOT)
High fluid level Fluid levels above the zone, identified by the arrows in this figure, may result in transmission failure. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. High fluid levels can be caused by an overheating condition. Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used. The type of fluid used is normally indicated on the dipstick blade. Refer to Maintenance product specifications and capacities in this chapter. Use of a non-approved automatic transmission fluid may cause internal transmission component damage. If necessary, add fluid in 1/2 pint (250 ml) increments through the filler tube until the level is correct.
ADD (CHECK HOT)
DO NOT ADD
If an overfill occurs, excess fluid should be removed by an authorized dealer. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result in damage to internal transmission components.
Checking transmission fluid level for recreational flat tow operation Before recreational flat towing your vehicle, the transmission fluid level may need to be set to a lower level. These guidelines are designed to 326
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
prevent damage to your transmission. Before you recreational flat tow, your fluid level must be verified by an authorized dealer. This fluid level is within the normal operating fluid range and does not require that you have your fluid level readjusted after recreational flat tow operation. See the Tires, Wheels and Loading chapter for more information on recreational flat towing.
ADD (CHECK HOT)
DO NOT ADD
Checking and adding manual transmission fluid (if equipped) 1. Park the vehicle on a level surface. 2. Engage the parking brake fully – put in first gear. 3. Ensure the vehicle cannot move. 4. Clean the filler plug. 5. Remove the filler plug and inspect the fluid level. 6. Fluid level should be at bottom of the opening. 7. Add enough fluid through the filler opening so that the fluid level is within 3/8 inch (10mm) of the bottom of the filler hole with the vehicle on a level surface. 8. Install and tighten the fill plug securely. Use only fluid that meets Ford specifications. Refer to the Maintenance product specifications and capacities section in this chapter.
AIR FILTER Refer to scheduled maintenance information for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the air filter element listed. Refer to Motorcraft威 part numbers in this chapter.
WARNING: To reduce the risk of vehicle damage and/or personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
327
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
Changing the air filter element • 2.5L I4 engine
• 3.0L V6 engine
• 3.5L V6 engine
1. Release the clamps that secure the air filter housing cover. 2. Carefully separate the two halves of the air filter housing.
328
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
• 2.5L I4 engine
• 3.0L V6 engine
• 3.5L V6 engine
3. Remove the air filter element from the air filter housing.
329
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
4. Wipe the air filter housing and cover clean to remove any dirt or debris and to ensure good sealing. 5. Install a new air filter element. Be careful not to crimp the filter element edges between the air filter housing and cover. This could cause filter damage and allow unfiltered air to enter the engine if not properly seated. 6. Replace the air filter housing cover and secure the clamps. Be sure that the air cleaner cover tabs are engaged into the slots of the air cleaner housing. Note: Failure to use the correct air filter element may result in severe engine damage. The customer warranty may be void for any damage to the engine if the correct air filter element is not used.
VEHICLE STORAGE If you plan on storing your vehicle for an extended period of time (30 days or more), refer to the following maintenance recommendations to ensure your vehicle stays in good operating condition. All motor vehicles and their components were engineered and tested for reliable, regular driving. Long term storage under various conditions may lead to component degradation or failure unless specific precautions are taken to preserve the components. General • Store all vehicles in a dry, ventilated place. • Protect from sunlight, if possible. • If vehicles are stored outside, they require regular maintenance to
protect against rust and damage.
Body • Wash vehicle thoroughly to remove dirt, grease, oil, tar or mud from exterior surfaces, rear-wheel housing and underside of front fenders. See the Cleaning chapter for more information. • Periodically wash vehicles stored in exposed locations. • Touch-up raw or primed metal to prevent rust. • Cover chrome and stainless steel parts with a thick coat of auto wax
to prevent discoloration. Re-wax as necessary when the vehicle is washed. See the Cleaning chapter for more information.
• Lubricate all hood, door and trunk lid hinges, and latches with a light
grade oil. See the Cleaning chapter for more information.
330
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
• Cover interior trim to prevent fading. • Keep all rubber parts free from oil and solvents. Engine • The engine oil and filter should be changed prior to storage, as used • Start the engine every 15 days. Run at fast idle until it reaches normal • With your foot on the brake, shift through all the gears while the
engine oil contain contaminates that may cause engine damage.
operating temperature.
engine is running.
Fuel system • Fill the fuel tank with high-quality fuel until the first automatic shutoff
of the fuel pump nozzle.
Note: During extended periods of vehicle storage (30 days or more), fuel may deteriorate due to oxidation. Add a quality gas stabilizer product to the vehicle fuel system whenever actual or expected storage periods exceed 30 days. Follow the instructions on the additive label. The vehicle should then be operated at idle speed to circulate the additive throughout the fuel system. Cooling system • Protect against freezing temperatures. • When removing vehicle from storage, check coolant fluid level. Confirm there are no cooling system leaks, and fluid is at the recommended level.
Battery • Check and recharge as necessary. Keep connections clean. • If storing your vehicle for more than 30 days without recharging the battery, it may be advisable to disconnect the battery cables to ensure battery charge is maintained for quick starting.
Note: If battery cables are disconnected, it will be necessary to reset memory features. Brakes • Make sure brakes and parking brake are fully released. Tires • Maintain recommended air pressure.
331
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
Miscellaneous • Make sure all linkages, cables, levers and pins under vehicle are • Move vehicles at least 25 feet (8 m) every 15 days to lubricate
covered with grease to prevent rust.
working parts and prevent corrosion.
window surfaces.
during storage (mice/squirrel nests).
Removing vehicle from storage When your vehicle is ready to come out of storage, do the following: • Wash your vehicle to remove any dirt or grease film build-up on • Check windshield wipers for any deterioration. • Check under the hood for any foreign material that may have collected • Check the exhaust for any foreign material that may have collected • Check tire pressures and set tire inflation per the Tire Label. • Check brake pedal operation. Drive the vehicle 15 ft (4.5 meters) back • Check fluid levels (including coolant, oil and gas) to make sure there • If the battery was removed, clean the battery cable ends and inspect. If you have any concerns or issues, contact your authorized dealer.
are no leaks, and fluids are at recommended levels.
and forth to remove rust build-up.
during storage.
332
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
3.0L V6 Engine
3.5L V6 Engine
MOTORCRAFT PART NUMBERS Component
2.5L I4
Engine FA-1785FA-1884
FA-1786
BXT-96R-500
FL-500-SBXT-96R-500
FL-500-SBXT-96R-500
FL-910SAir filter element Battery Oil filter Spark plugs Cabin air filter FP-67
1 For spark plug replacement, see your authorized dealer. Refer to scheduled maintenance information for the appropriate intervals for changing the spark plugs. Replace the spark plugs with ones that meet Ford material and design specifications for your vehicle, such as Motorcraft威 or equivalent replacement parts. The customer warranty may be void for any damage to the engine if such spark plugs are not used.FP-67
FP-67
333
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
威
威
–
—
—
—
334
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
d
•
•
•
•
Maintenance and Specifications
•
•
•
•
威 •
威 •
威 •
威 •
威 •
威 •
威 •
335
2011 Fusion (fsn) Owners Guide, 3rd Printing USA (fus)
Maintenance and Specifications
威
–
威
威
