2003 Ford F 350 Owners Manual

2.7L (5.8 pints)

254

Fluid

Rear axle 1,2

Brake fluid (and clutch fluid-if equipped)

Maintenance and Specifications

Ford Part

Name

Motorcraft SAE 75W-140
Synthetic Rear Axle Lubricant Motorcraft SAE 75W-90
Synthetic Rear Axle Lubricant Motorcraft SAE 80W-90
Premium Rear Axle Lubricant Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid

Application

Capacity

F-250 /350
(10.50 inch axle)

F-350/450
(DANA 80)

3.3L (6.9 pints)

4.0L (8.5 pints)

F-550
(Dana 135)

11.6L (24.5
pints)

All

Fill to line or step (for clutch) on reservoir

Engine coolant 3 Motorcraft

5.4L V8 engine with A/C

25.0L (26.4
quarts)

6.8L V10 engine 27.0L (28.5

Premium Engine Coolant (green-colored) or Motorcraft Premium Gold Engine Coolant (yellow-colored) Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil Refer to your 6.0L Diesel Supplement

All

quarts)

5.7L (6.0
quarts)

Engine oil (includes filter change)-Gas engines Engine oil (includes filter change)-Diesel engine

255

Maintenance and Specifications

Fluid

Ford Part

Name

Fuel tank

N/A

Application

Capacity

Mid-ship tank (optional on Chassis Cab) Right side saddle mounted tank (optional on Chassis Cab) Short box

Long box

Aft axle

71.9L (19.0
gallons)

87.1L (23.0
gallons)

109.8L (29.0
gallons) 143.9L (38.0
gallons) 151.4L (40.0
gallons) Fill to FULL COLD range on dipstick 1.9L (2.0
quarts) 5.5L (5.8
quarts) 5

16.7L (17.7
quarts)6
16.6L (17.5
quarts) 6(includes remote filter element change) 4.0L (4.25
quarts)

Power steering fluid

Motorcraft MERCON威 ATF

All

4x4 vehicles

6-speed manual

4R100
(4–speed) TorqShift (5–speed)

All

Motorcraft MERCON威 ATF Motorcraft MERCON威 ATF

Motorcraft MERCON威 ATF Motorcraft MERCON威 SP ATF

Motorcraft Premium Windshield Washer Concentrate

Transfer case fluid Manual transmission fluid Automatic transmission fluid 4

Windshield washer fluid

256

Maintenance and Specifications

1Your vehicle’s rear axle(s) may be filled with a synthetic lubricant that may require a lubricant change. Refer to the scheduled maintenance guide. Axle lubricant quantities should not need to be checked unless a leak is suspected, service is required or the axle assembly has been submerged in water. The axle lubricant should be changed any time the rear axle has been submerged in water. 2Add 236 ml (8 oz.) of Additive Friction Modifier XL-3or equivalent meeting Ford Specification EST-M2C118-A for complete refill of Traction-Lok axles. 3Add the coolant type originally equipped in your vehicle. 4Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the end of the dipstick. Check the container to verify the fluid being added is of the correct type. Refer to your scheduled maintenance guide to determine the correct service interval. Some transmission fluids may be labeled as dual usage, such as MERCON威 and MERCON威 V. These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON威 type fluid. However, these dual usage fluids may be used in transmissions that require the MERCON威 V type fluid. MERCON威, MERCON威 V and MERCON威 SP are not interchangeable. DO NOT mix MERCON威, MERCON威 V and MERCON威 SP. Use of dual usage fluids in an automatic transmission application requiring MERCON威 SP may cause transmission damage. Use of a transmission fluid other than the recommended fluid may cause transmission damage. 5Service refill capacity is determined by filling the transmission to the bottom of the filler hole with the vehicle on a level surface. The 6–speed manual transmission is equipped with an in-tank cooler. Verify the fluid level after operating vehicle to assure correct fluid level. 6Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range.

257

Maintenance and Specifications

LUBRICANT SPECIFICATIONS

Ford part number

Ford specification

E8TZ-19590–A

ESA-M1C198–A

C6AZ-19580–E

ESW-M2C105–A

XY-75W140–QL WSL-M2C192-A

XY-75W90–GLS

–

XY-80W90-QL

WSP-M2C197-A

PM-1

ESA-M6C25-A and DOT 3

Ford part name or equivalent High Temperature 4X4 Front Axle and Wheel Bearing Grease Hypoid Gear Oil SAE 90
Motorcraft SAE 75W-140 High Performance Synthetic Rear Axle Lube 1
Motorcraft SAE 75W-90
Synthetic Rear Axle Lubricant Motorcraft SAE 80W-90
Premium Rear Axle Lubricant (Dana 135
axles) 1
Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid

Item

Spindle bearing

Front axle (4X4)

Rear axle

Brake fluid and clutch fluid (if equipped)

258

Item

Ford part name or equivalent Engine coolant Motorcraft

Maintenance and Specifications

Ford part number

VC-4–A (in Canada, Motorcraft CXC-10) VC-7–A

Ford specification

ESE-M97B44-A

WSS-M97B51-A1

XO-5W20-QSP WSS-M2C153-H

XG—4 or XL-5

and API Certification Mark ESR-M1C159-A or ESB-M1C93–B

XL-1

none

XG-1-C or XG-1-K

ESA-M1C75-B

Premium Engine Coolant (green-colored) Motorcraft Premium Gold Engine Coolant (yellow-colored) Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil Multi-Purpose Grease

Motorcraft penetrating and lock lubricant Motorcraft Premium Long-Life Grease

Motorcraft MERCON威 ATF

XT-2-QDX

MERCON威

259

Engine oil

Hinges, latches, striker plates, fuel filler door hinge and seat tracks

Lock cylinders

Transmission /steering/parking brake linkages and pivots, brake and clutch pedal shaft (if equipped) Power steering fluid and transfer case fluid (if equipped)

Maintenance and Specifications

Item

Manual transmission (6-speed) Automatic transmission 4R100
(4–speed) Automatic transmission TorqShift (5–speed)

Windshield washer fluid

Ford part name or equivalent Motorcraft MERCON威 ATF

Motorcraft MERCON威 ATF

Motorcraft MERCON威 SP ATF 2

Motorcraft Premium Windshield Washer Concentrate

Ford part number

XT-2-QDX

Ford specification

MERCON威

XT-2-QDX

MERCON威

XT-6–QSP

WSS-M2C919–D MERCON威 SP

ZC-32–A

WSB-M8B16–A2

1Add 236 ml (8 oz.) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118-A for complete refill of Traction-Lok axles. Ford design rear axles contain a synthetic lubricant that does not require changing unless the axle has been submerged in water. Dana rear axles also contain a synthetic lubricant but do require a change. Refer to your “Service Guide” for change intervals on Dana rear axles. 2Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the end of the dipstick. Check the container to verify the fluid being added is of the correct type. Refer to your scheduled maintenance guide to determine the correct service interval. Some transmission fluids may be labeled as dual usage, such as MERCON威 and MERCON威 V. These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON威 type fluid. However, these dual usage fluids may be used in transmissions that require the MERCON威 V type fluid.

260

Maintenance and Specifications

MERCON威, MERCON威 V and MERCON威 SP are not interchangeable. DO NOT mix MERCON威, MERCON威 V and MERCON威 SP. Use of dual usage fluids in an automatic transmission application requiring MERCON威 SP may cause transmission damage. Use of a transmission fluid other than the recommended fluid may cause transmission damage.

ENGINE DATA Engine* Cubic inches Required fuel Firing order

Spark plug gap

5.4L V8 engine 330
87 octane 1-3-7-2-6-5-4-8
1.3-1.4 mm (0.052-0.056 inch) Coil on plug 9.0:1

6.8L V10 engine 415
87 octane 1-6-5-10-2-7-3-8-4-9
1.3-1.4 mm (0.052-0.056 inch) Coil on plug 9.0:1

Ignition system Compression ratio *Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for Motorcraft diesel engine service part numbers.

VEHICLE DIMENSIONS

F250–Regular and Super Cab Dimension

Body style

Regular Cab 4x2

1935 mm (76.2 in) 1 736 mm (68.3 in) / 1 729 mm (68 in) 2 031 mm (79.9 in)

Regular Cab 4x4
2 005 mm (78.9 in) 1 736 mm (68.3 in) / 1 729.3 mm (68 in) 2 031 mm (79.9 in)

Super Cab 4x2
1 943 mm (76.5 in)b 1 736 mm (68.3 in) / 1 729.3 mm (68 in) 2 031 mm (79.9 in)

Super Cab 4x4
2 008 mm (79.0 in)b 1 736 mm (68.3 in) / 1 729.3 mm (68 in) 2 031 mm (79.9 in)

(1) Overall height (2) Track (Front / Rear)

(3) Overall width

261

Maintenance and Specifications

Dimension

Body style

Regular Cab 4x2
3 479.8 mm (137 in)

Regular Cab 4x4
3 479.8 mm (137 in)

(4) Wheelbase

(5) Overall length

5 756 mm (226.6 in)

5 756 mm (226.6 in)

Super Cab 4x2
3 610.7 mm (141.8 in)a 4 013.2 mm (158 in)b 5 878 mm (231.4 in)a 6 289 mm (247.6 in)b

Super Cab 4x4
3 610.7 mm (141.8 in)a 4 013.2 mm (158 in)b 5 878 mm (231.4 in)a 6 289 mm (247.6 in)b

aShort Wheel Base (SWB) bLong wheel base (LWB)

F250-Crew Cab Dimension

Body style

Crew Cab 4x2/ Short

Crew Cab 4x4/ Short

box 1960 mm (77.2 in) 1 736 mm (68.3 in) / 1 729 mm (68.1 in) 2 031 mm (79.9 in) 3 967 mm (156.2 in) 6 243 mm (245.8 in)

box 2 027 mm (79.8 in) 1 736 mm (68.3 in) / 1 729 mm (68.1 in) 2 031 mm (79.9 in) 3 967 mm (156.2 in) 6 243 mm (245.8 in)

Crew Cab 4x2/ Long box 1 957 mm (77.0 in) 1 736 mm (68.3 in) / 1 729 mm (68.1 in) 2 031 mm (79.9 in) 4 379 mm (172.4 in) 6 654 mm (262 in)

Crew Cab 4x4/ Long box 2 022 mm (76.6 in) 1 736 mm (68.3 in) / 1 729 mm (68.1 in) 2 031 mm (79.9 in) 4 379 mm (172.4 in) 6 654 mm (262 in)

(1) Overall height (2) Track (Front / Rear)

(3) Overall width (4) Wheelbase (5) Overall length

262

Maintenance and Specifications

F350–except Crew Cab Dimension

(1) Overall height

(2a) Front Track

(2b) Rear Track

(3) Overall width

Chassis Cab — Regular Cab 1 924 mm (75.7 in)a 1 912 mm (75.2 in)b 2 028 mm (79.8 in)c 2 031 mm (80.0 in)d

1 736 mm (68.3 in)a,b / 1 736 mm (68.4 in)c,d 1 729 mm (68.1 in)a,c / 1 880 mm (74.0 in)b,d 2 031 mm (79.9 in)a,c / 2 304 mm (90.7 in)b 2 329 mm (91.7 in)d

Body style

Chassis Cab — Super Cab

Regular Cab Style Side

1 928 mm (75.9 in)a 1 931 mm (76.0 in)b 2 029 mm (79.9 in)c 2 019 mm (79.5 in)d

1 938 mm (76.3 in)a 1 976 mm (77.8 in)b 2 041 mm (80.3 in)c 2 018 mm (79.4in)d

1 736 mm (68.3 in)a,b / 1 736 mm (68.4 in)c,d 1 729 mm (68.1 in)a,c / 1 880 mm (74.0 in)b,d 2 031 mm (79.9 in)

1 736 mm (68.3 in)a,b / 1 736 mm (68.4 in)c,d 1 729 mm (68.1 in)a,c / 1 880 mm (74.0 in)b,d 2 031 mm (79.9 in)a,c 2 426 mm (95.5)b,d

Super Cab Style Side

1 952 mm (76.8 in)a,e 1 954 mm (76.9 in)a,f 1 939 mm (76.3 in)b 2 051 mm (80.7 in)c,e 2 039 mm (80.3 in)c,f 2 019 mm (79.5 in)d 1 736 mm (68.3 in)a,b / 1 736 mm (68.4 in)c,d 1 729 mm (68.1 in)a,c / 1 880 mm (74.0 in)b,d 2 031 mm (79.9 in)a,c 2 426 mm (95.5)b,d

263

Maintenance and Specifications

Dimension

(4) Wheelbase

(5) Overall length

Chassis Cab — Regular Cab 3 576 mm (140.8 in) 4 186 mm (164.8 in) 5 733 mm (225.7
in)a,b,c,d/ 6 343 (249.7
in)b,d

Body style

Chassis Cab — Super Cab

Regular Cab Style Side

4 110 mm (161.8 in)

3 480 mm (137.0 in)

6 267 mm (246.7 in)

5 756 mm (226.6 in)

Super Cab Style Side

3 602 mm (141.8 in)e/ 4 014 mm (158.0 in)f 5 878 mm (231.4 in)e/ 6 289 mm (247.6 in)f

a4x2 Single rear wheel (SRW) b4x2 Dual rear wheel (DRW) c4x4 Single rear wheel (SRW) d4x4 Dual rear wheel (DRW) eShort box fLong box

F350-Crew Cab

Dimension

Crew chassis

Cab 1 929 mm (75.9 in)a/ 1 941 mm (76.4 in)b/ 2 026 mm (79.8 in)c/ 2 038 mm (80.2 in)d 1 736 mm (68.3 in)

(1) Overall height

(2a) Track —Front

264

Body style

Crew cab-short box 1 955mm (77.0 in)a/ 1998 mm (78.6 in)b/ 1 958 mm (77.1 in)c/ 2 033 mm (80.0 in)d 1 736 mm (68.3 in)

Crew cab — long box 1 964 mm (77.3 in)a/ 1991 mm (75.2 in)b/ 1 957 mm (77.0 in)c/ 2 031 mm (80.0 in)d 1 736 mm (68.3 in)

Maintenance and Specifications

Body style

Crew cab-short box 1 729 mm (68.1 in)a,c/ 1 880 mm (74.0 in)b,d 2 031 mm (79.9 in)a,c 2 426 mm (95.5 in)b,d

Crew cab — long box 1 729 mm (68.1 in)a,c/ 1 880 mm (74.0 in)b,d 2 031 mm (79.9 in)a,c 2 426 mm (95.5 in)b,d

3 967 mm (156.2 in ) 6 243 mm (245.8 in)

4 379 mm (172.4 in) 6 654 mm (262.0 in)

Dimension

Crew chassis

(2b) Track — Rear

(3) Overall width

(4) Wheelbase

Cab 1 729 mm (68.1 in)a,c/ 1 803 mm (74.0 in)b,d 2 031 mm (79.9 in)a,c/ 2 304 mm (90.7 in)b/ 2 329 mm (91.7 in)d 4 475 mm (176.2 in ) 6 632 mm (261.1 in)

(5) Overall length a4x2 Single rear wheel (SRW) b4x2 Dual rear wheel (DRW) c4x4 Single rear wheel (SRW) d4x4 Dual rear wheel (DRW)

F450
Dimension

(1) Overall height

Body style

Super Cab Chassis 4x2/4x4
2 045 mm (80.5 in)

Regular

Cab

Chassis 4x2
2 048 mm (80.6 in)a 2 044 mm (80.5 in) b,c 2 038 mm (80.2 in)d

Regular Cab Chassis 4x4
2 051 mm (80.7 in)a 2 044 mm (80.5 in) b 2 033 mm (80.0 in)c,d

Crew Cab Chassis 4x2/4x4
2 053 mm (80.8 in) - 4x2
2 056 mm (80.9 in) - 4x4

265

Maintenance and Specifications

Dimension

Body style

(2) Track (Front / Rear)

(3) Overall width (4) Wheelbase

(5) Overall length

Super Cab Chassis 4x2/4x4
1 736 mm (68.4 in) / 1 889 mm (74.3 in) 2 386 mm (93.9 in) 4 110 mm (161.8 in)

Crew Cab Chassis 4x2/4x4
1 736 mm (68.4 in) / 1 880 mm (74.0 in) 2 377 mm (93.6 in) 4 475 mm (176.2 in) 5 085 (200.2
in)

6 267 mm (246.7 in)

6 632 mm (261.1 in)e 7 241 mm (285.1 in)f

Regular

Cab

Chassis 4x2
1 736 mm (68.4 in) / 1 880 mm (74.0 in) 2 377 mm (93.6 in) 3 576 mm (140.8 in) 4 186 mm (164.8 in) 4 795 mm (188.8 in) 5 100 mm (200.8 in) 5 733 mm (225.7 in)a 6 343 mm (249.7 in)b 6 952 mm (273.7 in)c 7 257 mm (285.7 in)d

Regular Cab Chassis 4x4
1 736 mm (68.4 in) / 1880 mm (74.0 in) 2 377 mm (93.6 in) 3 576 mm (140.8 in) 4 186 mm (164.8 in) 4 795 mm (188.8 in) 5 100 mm (200.8 in)

5 733 mm (225.7 in)a 6 343 mm (249.7 in)b 6 952 mm (273.7 in)c 7 257 mm (285.7 in)d

a 3 576 mm (140.8 in) wheel base b4 186 mm (164.8 in) wheel base c4 795 mm (188.8) wheel base d5 100 mm (200.8 in) wheel base e4 475 mm (176.2 in) wheel base f5 085 mm (200.2 in) wheel base

266

F550
Dimension

(1) Overall height

(2) Track (Front / Rear)

(3) Overall width (4) Wheelbase

Maintenance and Specifications

Body style

Crew Cab Chassis Cab 4x2

Crew Cab Chassis Cab 4x4

2 067 mm (81.4 in)

2 066 mm (81.3 in)

1 736 mm (68.4 in) / 1 880 mm (74.0 in) 2 377 mm (93.6 in) 4 475 mm (176.2 in) 5 085 (200.2
in)

1 736 mm (68.4 in) / 1 880 mm (74.0 in) 2 377 mm (93.6 in) 4 475 mm (176.2 in) 5 085 (200.2
in)

Regular

Cab

Chassis Cab 4x2
2 076 mm (81.7 in)a 2 068 mm (81.4 in) b,c 2 059 mm (81.1 in)d

1 736 mm (68.4 in) / 1 880 mm (74.0 in) 2 377 mm (93.6 in) 3 576 mm (140.8 in) 4 186 mm (164.8 in) 4 795 mm (188.8 in) 5 100 mm (200.8 in)

Regular Cab Chassis Cab 4x4
2 075 mm (81.7 in)a 2 063 mm (81.2 in) b 2 059 mm (81.1 in)c 2 049 mm (80.7 in)d 1 736 mm (68.4 in) / 1880 mm (74.0 in) 2 377 mm (93.6 in) 3 576 mm (140.8 in) 4 186 mm (164.8 in) 4 795 mm (188.8 in) 5 100 mm (200.8 in)

267

Maintenance and Specifications

Dimension

Body style

(5) Overall length

Crew Cab Chassis Cab 4x2

Crew Cab Chassis Cab 4x4

6 632 mm (261.1 in)e 7 241 mm (285.1 in)f

6 632 mm (261.1 in)e 7 241 mm (285.1 in)f

Regular

Cab

Chassis Cab 4x2
5 733 mm (225.7 in)a 6 343 mm (249.7 in)b 6 952 mm (273.7 in)c 7 257 mm (285.7 in)d

Regular Cab Chassis Cab 4x4

5 733 mm (225.7 in)a 6 343 mm (249.7 in)b 6 952 mm (273.7 in)c 7 257 mm (285.7 in)d

a 3 576 mm (140.8 in) wheel base b4 186 mm (164.8 in) wheel base c4 795 mm (188.8) wheel base d5 100 mm (200.8 in) wheel base e4 475 mm (176.2 in) wheel base f5 085 mm (200.2 in) wheel base

268

Maintenance and Specifications

IDENTIFYING YOUR VEHICLE

Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the front door latch pillar on the driver’s side.

269

Maintenance and Specifications

Vehicle identification number (VIN) The vehicle identification number is attached to a metal tag and is located on the driver side instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.)

XXXXXXXXXXXXXXXXX

1. World manufacturer identifier 2. Brake type and gross vehicle weight rating (GVWR) 3. Vehicle line, series, body type 4. Engine type 5. Check digit 6. Model year 7. Assembly plant 8. Production sequence number

Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block, transmission, frame and transfer case (if equipped).

270

Accessories

FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for your vehicle through your local authorized Ford, Lincoln, Mercury or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle. In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or replace any properly dealer-installed Ford accessory found to be defective in factory-supplied materials or workmanship during the warranty period, as well as any component damaged by the defective accessory. The accessory will be warranted for whichever provides you the greatest benefit: • 12 months or 20,000 km (12,000 miles) (whichever occurs first), or • the remainder of your new vehicle limited warranty. This means that genuine Ford accessories purchased along with your new vehicle and installed by the dealer are covered for the full length of your New Vehicle’s Limited Warranty — 3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a copy of the warranty. Not all accessories are available for all models.

Vehicle Security Remote keyless entry Styled wheel protector locks Vehicle security systems

Comfort and convenience Cargo organizers Engine block heaters Manual sliding rear window Power sliding rear window Tire step

Travel equipment Auto headlamp system with Daytime Running Lights (DRL) Bed Tent

271

Accessories

Box Aluminum Rack cargo storage systems (Trac Rac) Daytime running lights (DRL) Electrochromic inside mirror with compass Electrochromic inside mirror with compass and temperature display Fog lights Battery Warmer Highway safety and first aid kit Pickup box rails Running boards and tubular running bars Running boards diamond plate Speed control Towing mirrors Trailer hitch, Class IV Trailer hitch bars and balls Trailer hitch mounted bike carrier Trailer wiring harness

Protection and appearance equipment Air bag anti-theft locks All weather vinyl floor mats Bed mat Bed hooks Bed mats Bedliners Carpet floor mats Cap (hard, color keyed – Leer supplier branded) Cap (commercial – Leer supplier branded) Cleaners, waxes and polishes Diamond plate bed rail caps Diamond plate front box protection Diamond plate splash guards Diamond plate tool box

272

Accessories

Door edge guards Fender flares Flat splash guards Front end covers (full) Hood deflectors Leather wrap steering wheel Locking gas cap Lubricants and oils Molded splash guards Rear window deflector Side window air deflectors Stainless steel grill insert Tailgate covers (Diamond plate) Tonneau cover (soft) Tonneau cover (hard, color keyed – Leer supplier branded) Touch-up paint Truck cover (full vehicle) Universal floor mats Wheels Wheel covers Wood trim - interim applique For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety compliance certification label). Consult your dealer for specific weight information. • The Federal Communications Commission (FCC) and Canadian Radio Telecommunications Commission (CRTC) regulate the use of mobile communications systems - such as two-way radios, telephones and theft alarms - that are equipped with radio transmitters. Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service technician.

273

Accessories • Mobile communications systems may harm the operation of your

vehicle, particularly if they are not properly designed for automotive use or are not properly installed. When operated, such systems may cause the engine to stumble or stall or cause the transmission to be damaged or operate improperly. In addition, such systems may be damaged or their performance may be affected by operating your vehicle. (Citizens band [CB] transceivers, garage door openers and other transmitters with outputs of five watts or less will not ordinarily affect your vehicle’s operation.) • Ford cannot assume responsibility for any adverse effects or damage

that may result from the use of such equipment.

Vehicles with a higher center of gravity such as utility and four-wheel drive vehicles handle differently than vehicles with a

lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions. Avoid sharp turns, excessive speed and abrupt maneuvers in these vehicles. Failure to drive cautiously could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death.

274

A

Accessory delay ..........................54
Air bag supplemental restraint system ..........................................90
and child safety seats ..............92
description ................................90
disposal ......................................94
driver air bag ............................92
indicator light ...........................93
operation ...................................92
passenger air bag .....................92
passenger deactivation switch ........................................95
Air cleaner filter .......246–247, 254
Ambulance packages ....................8
Antifreeze (see Engine coolant) ................224
Anti-lock brake system (see Brakes) ..............................115
Audio system (see Radio) ................20, 22, 25, 29
Automatic transmission ............118

driving an automatic overdrive .........................119, 121
fluid, adding ............................242
fluid, checking ........................242
fluid, refill capacities ..............254
fluid, specification ..................261
Auxiliary power point .................53
Axle

lubricant specifications ..258, 261
refill capacities ........................254
traction lok ..............................117

Battery .......................................222
acid, treating emergencies .....222

Index

jumping a disabled battery ....193
maintenance-free ....................222
replacement, specifications ...254
servicing ..................................222
BeltMinder ...................................85
Brakes ........................................114
anti-lock ...................................115
anti-lock brake system (ABS) warning light ...........................115
fluid, checking and adding ....241
fluid, refill capacities ..............254
fluid, specifications .........258, 261
lubricant specifications ..258, 261
parking ....................................116
shift interlock ..........................118
Bulbs ............................................42

Calculating load ........................145
Capacities for refilling fluids ....254
Cassette tape player ...................29
CD changer .................................32
CD-single premium .........20, 22, 25
Cell phone use ............................60
Certification Label ....................269
Child safety restraints ................99
child safety belts ......................99
Child safety seats ......................102
attaching with tether straps ..106
in front seat ............................104
in rear seat ..............................104

Cleaning your vehicle

engine compartment ..............210
instrument panel ....................212
interior .....................................212
interior trim ............................212
plastic parts ............................211

275

Index

washing ....................................209
waxing .....................................209
wheels ......................................210
wiper blades ............................211

Clutch fluid ..........................................241
operation while driving ..........124
recommended shift speeds ....125
Compass, electronic ....................62
calibration .................................63
set zone adjustment .................63
Console ........................................60
overhead ....................................51
Coolant checking and adding ..............224
refill capacities ................228, 254
specifications ..................258, 261
Cruise control (see Speed control) ....................57
Customer Assistance ................175
Ford accessories for your vehicle .....................................214
Ford Extended Service Plan ..........................................202
Getting assistance outside the U.S. and Canada ..............206
Getting roadside assistance ...175
Getting the service you need .........................................200
Ordering additional owner’s literature .................................207
The Dispute Settlement Board .......................................202
Utilizing the Mediation/Arbitration Program ...................................205

276

Daytime running lamps (see Lamps) ................................40
Dipstick

automatic transmission fluid ..........................................242
engine oil .................................219

Doors

lubricant specifications ..........258

Driveline universal joint and slip yoke ....................................246
Driving under special conditions ..................123, 136, 139
sand .........................................138
snow and ice ...........................140
through water .................138, 143

Emergencies, roadside

jump-starting ..........................193
Emission control system ..........238
Engine ........................................261
cleaning ...................................210
coolant .....................................224
diesel ...........................................8
fail-safe coolant ......................229
idle speed control ...................222
lubrication specifications ......258, 261
refill capacities ........................254
service points ..........................218
starting after a collision .........176
Engine block heater .................114
Engine oil ..................................219
checking and adding ..............219
dipstick ....................................219
filter, specifications ........221, 254
recommendations ...................221

refill capacities ........................254
specifications ..................258, 261
Exhaust fumes ..........................114

Fail safe cooling ........................229
Fluid capacities .........................254
Foglamps .....................................40
Four-Wheel Drive vehicles .......128
description ..............................132
driving off road .......................134
electronic shift ................128, 132
indicator light .........................129
lever operated shift ................129
manual locking hubs ..............128
preparing to drive your vehicle .....................................117
Fuel ............................................230
calculating fuel economy .......235
cap ...........................................232
capacity ...................................254
choosing the right fuel ...........233
comparisons with EPA fuel economy estimates .................238
detergent in fuel .....................234
filling your vehicle with fuel ..................230, 232, 235
filter, specifications ........234, 254
fuel pump shut-off switch .....176
improving fuel economy ........235
octane rating ...................233, 261
quality ......................................233
running out of fuel .................234
safety information relating to automotive fuels .....................230
Fuses ..................................177–178

Garage door opener ....................51

Index

Gas cap (see Fuel cap) ............232
Gas mileage (see Fuel economy) .................235
Gauges .........................................16

transmission fluid temperature gauge ...................20

GAWR (Gross Axle Weight Rating) .......................................144
calculating ...............................145
definition .................................144
driving with a heavy load ......144
location ....................................144

GVWR (Gross Vehicle Weight Rating) .......................................144
calculating .......................144–145
definition .................................144
driving with a heavy load ......144
location ....................................144

Headlamps ...................................39
aiming ........................................41
autolamp system .......................39
daytime running lights .............40
flash to pass ..............................41
high beam .................................40
replacing bulbs ...................43–44
turning on and off ....................39

Heating

heating and air conditioning system .................................36–37
Hood ..........................................217

Ignition ...............................110, 261
Infant seats (see Safety seats) .....................102

277

Index

Inspection/maintenance (I/M) testing ........................................239
Instrument panel

cleaning ...................................212
cluster ........................................12
lighting up panel and interior .......................................41

trailer towing ..........................144
Loading instructions .................145
Locks

autolock .....................................70
childproof ..................................66
Lubricant specifications ...258, 261
Lumbar support, seats ...............76

Jump-starting your vehicle ......193

Keyless entry system

autolock .....................................70

Keys

positions of the ignition .........110

Lamps

autolamp system .......................39
bulb replacement specifications chart ..................42
cargo lamps ...............................41
daytime running light ...............40
fog lamps ...................................40
headlamps .................................39
headlamps, flash to pass ..........41
instrument panel, dimming .....41
interior lamps ...........................42
replacing bulbs ...................42–48

Lane change indicator (see Turn signal) ........................41
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........115
speed control ............................59
Load limits .................................144
GAWR ......................................144
GVWR ......................................144

278

Manual transmission .................124
fluid capacities ........................254
lubricant specifications ..........261
reverse .....................................125
Message center ...........................60
english/metric button ...............61
menu button .............................61
Mirrors .........................................51
fold away ...................................56
heated ........................................55
side view mirrors (power) .......54
Moon roof ....................................52
Motorcraft parts ................234, 254

Octane rating ............................233
Oil (see Engine oil) ..................219
Overdrive .....................................50

Parking brake ............................116
Parts (see Motorcraft parts) ....254
Pedals (see Power adjustable foot pedals) .................................57
Power adjustable foot pedals .....57

Power distribution box (see Fuses) ...............................178
Power door locks ..................65, 70
Power point .................................53
Power steering ..........................117
fluid, checking and adding ....240
fluid, refill capacity ................254
fluid, specifications .........258, 261
Power Windows ...........................53
Preparing to drive your vehicle ........................................117

Radio ..........................20, 22, 25, 29
Relays ........................................177
Remote entry system .................67
illuminated entry ......................70
locking/unlocking doors ...........65
Reverse sensing system ...........126
Roadside assistance ..................175

Safety belts (see Safety restraints) ........................77–81, 83
Safety defects, reporting ..........208
Safety restraints ....................77–83
belt minder ...............................85
cleaning the safety belts ..........89
extension assembly ..................89
for adults .............................78–81
for children ...............................99
lap belt ......................................84
warning light and chime ..........85
Safety seats for children ..........102
Seat belts (see Safety restraints) ....................................77

Index

Seats ............................................72
child safety seats ....................102
cleaning ...................................213
Servicing your vehicle ..............216
Snowplowing .................8, 171–173
Spare tire (see Changing the Tire) ...........182
Spark plugs, specifications .....................254, 261
Special notice ................................9
ambulance conversions ..............8
diesel-powered vehicles .............8
four-wheel drive vehicles ............................173–174
utility-type vehicles ....................8

Specification chart, lubricants ...........................258, 261
Speed control ..............................57
Starting your vehicle ........................110–111, 113
jump starting ..........................193

Steering wheel

tilting .........................................50

Tailgate ........................................64
Tires ...................................247–249
changing ..........................182, 185
checking the pressure ............249
replacing ..................................252
rotating ....................................250
snow tires and chains ............253
tire grades ...............................248
treadwear ................................248
Towing .......................................145
trailer towing ..........................145
wrecker ....................................198

279

Index

Traction-lok rear axle ...............117
Transfer case

fluid checking .........................246

Transmission

automatic operation .........50, 118
fluid, checking and adding (automatic) .............................242
fluid, checking and adding (manual) .................................245
fluid, refill capacities ..............254
lubricant specifications ..258, 261
manual operation ....................124
..................................41

Turn signal

Vehicle dimensions ...................261

Vehicle Identification Number (VIN) ..........................................270
Vehicle loading ..........................144
Ventilating your vehicle ...........114

Warning lights (see Lights) .......12
Washer fluid ..............................219
Water, Driving through .............143
Windows

power .........................................53

Windshield washer fluid and wipers ..........................................49
checking and adding fluid .....219
replacing wiper blades .............49
Wrecker towing .........................198

280

Introduction

Instrument Cluster

Warning and control lights Gauges

Entertainment Systems

AM/FM stereo AM/FM stereo cassette AM/FM stereo cassette with CD AM/FM stereo with CD CD changer

Climate Controls

Heater only Manual heating and air conditioning

Lights

Headlamps Turn signal control Bulb replacement Driver Controls

Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control Message center

Table of Contents

12

12
16
20

20
22
25
29
32
36

36
37
39

39
41
42
49

49
50
53
54
57
60

Table of Contents

Locks and Security

Keys Locks Anti-theft system

Seating and Safety Restraints

Seating Safety restraints Air bags Child restraints

Driving

Starting Brakes Transmission operation Trailer towing

Roadside Emergencies

Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing

Customer Assistance

Reporting safety defects (U.S. only)

Cleaning

65

65
65
67
72

72
77
90
99
110

110
114
118
145
175

175
176
176
177
182
193
198
200

208
209

Maintenance and Specifications

Engine compartment Engine oil Battery Fuel information Air filter(s) Part numbers Refill capacities Lubricant specifications

Accessories

Index

Table of Contents

216

218
219
222
230
247
254
254
258
271

275

All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation.

Copyright © 2002 Ford Motor Company

Introduction

CALIFORNIA Proposition 65 Warning

WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to

the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle the greater the safety and pleasure you will derive from driving it. For more information on Ford Motor Company and its products visit the following website: • In the United States: www.ford.com • In Canada: www.ford.ca • In Australia: www.ford.com.au • In Mexico: www.ford.com.mx Additional owner information is given in separate publications. This Owner’s Guide describes every option and model variant available and therefore some of the items covered may not apply to your particular vehicle. Furthermore, due to printing cycles it may describe options before they are generally available. Remember to pass on the Owner’s Guide when reselling the vehicle. It is an integral part of the vehicle.

Introduction

Fuel pump shut-off switch In the event of an accident the safety switch will automatically cut off the fuel supply to the engine. The switch can also be activated through sudden vibration (e.g. collision when parking). To reset the switch, refer to the Fuel pump shut-off switch in the Roadside emergencies chapter.

SAFETY AND ENVIRONMENT PROTECTION

Warning symbols in this guide

How can you reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol. These comments should be read and observed.

Warning symbols on your vehicle

When you see this symbol, it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind.

Protecting the environment We must all play our part in protecting the environment. Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards this aim. Information in this respect is highlighted in this guide with the tree symbol.

Introduction

BREAKING-IN YOUR VEHICLE Your vehicle does not need an extensive break-in. Try not to drive continuously at the same speed for the first 1,600 km (1,000 miles) of new vehicle operation. Vary your speed to allow parts to adjust themselves to other parts. Drive your new vehicle for at least 800 km (500 miles) before towing a trailer or snowplowing. Do not add friction modifier compounds or special break-in oils during the first few thousand kilometers (miles) of operation, since these additives may prevent piston ring seating. See Engine oil in the Maintenance and specifications chapter for more information on oil usage.

SPECIAL NOTICES

Emission warranty The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible for Emissions Defect and Emissions Performance Warranties. For a detailed description of what is covered and what is not covered, refer to the Warranty Guide that is provided to you along with your Owner’s Guide.

Introduction

Data Recording Computers in your vehicle are capable of recording detailed data potentially including but not limited to information such as: • the use of restraint systems including seat belts by the driver and • information about the performance of various systems and modules in • information related to engine, throttle, steering, brake or other system

the vehicle, and

passengers,

status.

Any of this information could potentially including information regarding how the driver operates the vehicle potentially including but not limited to information regarding vehicle speed, brake or accelerator application or steering input. This information may be stored during regular operation or in a crash or near crash event. This stored information may be read out and used by: • Ford Motor Company. • service and repair facilities. • law enforcement or government agencies. • others who may assert a right or obtain your consent to know such

information.

Special instructions For your added safety, your vehicle is fitted with sophisticated electronic controls.

Please read the section Supplemental Restraint System (SRS) in the Seating and safety restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury.

Front seat mounted rear facing child or infant seats should NEVER be used in front of a passenger side air bag unless the

air bag can be and is turned OFF.

Introduction

Notice to owners of diesel-powered vehicles Read the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for information regarding correct operation and maintenance of your diesel-powered light truck.

Notice to owners of pickup trucks and utility type vehicles

Utility vehicles have a significantly higher rollover rate than other types of vehicles.

Before you drive your vehicle, please read this Owner’s Guide carefully. Your vehicle is not a passenger car. As with other vehicles of this type, failure to operate this vehicle correctly may result in loss of vehicle control, vehicle rollover, personal injury or death. Be sure to read Driving off road in the Driving chapter.

Using your vehicle with a snowplow For more information and guidelines for using your vehicle with a snowplow, refer to the Driving chapter.

Using your vehicle as an ambulance If your light truck is equipped with the Ford Ambulance Preparation Package, it may be utilized as an ambulance. Ford urges ambulance manufacturers to follow the recommendations of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder’s Layout Book and the Qualified Vehicle Modifiers (QVM) Guidelines as well as pertinent supplements. For additional information, please contact the Truck Body Builders Advisory Service 1–877–840–4338. Use of your Ford light truck as an ambulance, without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties. In addition, ambulance usage without the preparation package could cause high underbody temperatures, overpressurized fuel and a risk of spraying fuel which could lead to fires.

Introduction

If your vehicle is equipped with the Ford Ambulance Preparation Package, it will be indicated on the Certification label. The label is located on the driver’s side door pillar or on the rear edge of the driver’s door. You can determine whether the ambulance manufacturer followed Ford’s recommendations by directly contacting that manufacturer. Ford Ambulance Preparation Package is only available on certain 6.0L Diesel engine equipped vehicles.

Notice to owners with vehicles equipped with Power Take Off (PTO) capability Refer to the Driving chapter for more information and guidelines for operating vehicles equipped with PTO.

Middle East/North Africa vehicle specific information For your particular global region, your vehicle may be equipped with features and options that are different from the ones that are described in this Owner Guide; therefore, a supplement has been supplied that complements this book. By referring to the pages in the provided supplement, you can properly identify those features, recommendations and specifications that are unique to your vehicle. Refer to this Owner Guide for all other required information and warnings.