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2006 Explorer (exp) Owners Guide (post-2002-fmt) USA (fus)


Maintenance and Specifications


• Refer to the chart on the coolant container to ensure the


coolant concentration in your vehicle will provide adequate protection at the temperatures in which you drive.


Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system and engine protection.


What you should know about fail-safe cooling (4.6L V8 engine only) If the engine coolant supply is depleted, this feature allows the vehicle to be driven temporarily before incremental component damage is incurred. The “fail-safe” distance depends on ambient temperatures, vehicle load and terrain. Fail-safe cooling and engine oil overheat mode (4.6L V8 only) If the engine coolant and/or engine oil overheat, the vehicle’s fail-safe modes will reduce engine power to limit engine damage, even with a total loss of coolant. The vehicle’s range and/or speed will be reduced, depending on vehicle load, terrain, and outside temperatures. The instrument cluster provides warnings for each mode. • Fail-Safe Cooling Mode: The


(Service engine


(Engine coolant


(Engine oil pressure), and


soon), temperature) indicators will be on. Along with these warning indicators, the engine coolant temperature gauge will read in the Hot (H) area. If the engine coolant reaches even hotter temperatures, fail-safe cooling mode limits engine power more and disables air conditioning. The engine will switch to alternating cylinder operation to help cool the engine. The engine will run rough in this mode. If continued operation increases the engine coolant temperature to a critical range, the engine will shut down. Steering and braking effort will increase. Once engine coolant temperature cools, the engine can be restarted.


• Engine Oil Overheat Mode: The


(Engine coolant temperature)


indicator will be on. The instrument cluster has no separate oil temperature indicator. Along with the coolant temperature gauge will read in the Hot (H) area.


(Engine coolant temperature) indicator, the engine


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Oil overheat can be triggered in severe driving conditions, such as towing heavy loads over mountainous terrain in extreme hot temperatures. As oil temperature increases, engine and vehicle speed will be limited. The transmission will also shift differently. When the engine oil has cooled, the vehicle will perform normally.


When fail-safe cooling mode is activated You have limited engine power when in the fail-safe mode, so drive the vehicle with caution. Remember that the engine is capable of completely shutting down automatically to prevent engine damage, therefore: 1. Pull off the road as soon as safely possible and turn off the engine. 2. Arrange for the vehicle to be taken to an authorized dealer. 3. If this is not possible, wait approximately 15 minutes for the engine to cool. 4. Check the coolant level and replenish if low. Look for coolant leakage in the engine compartment and under the vehicle.


Never remove the coolant reservoir cap while the engine is running or hot.


5. Restart the engine and take your vehicle to an authorized dealer. Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to an authorized dealer as soon as possible.


FUEL FILTER For fuel filter replacement, see your authorized dealer. Refer to scheduled maintenance information for the appropriate intervals for changing the fuel filter. Replace the fuel filter with an authorized Motorcraft part. The customer warranty may be void for any damage to the fuel system if an authorized Motorcraft fuel filter is not used.


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WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS


Important safety precautions


Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire.


If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision, which may result in possible personal injury.


Automotive fuels can cause serious injury or death if misused or mishandled.


Gasoline may contain benzene, which is a cancer-causing agent.


Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials


and any open flames before refueling your vehicle.


• Always turn off the vehicle before • Automotive fuels can be harmful


refueling.


or fatal if swallowed. Fuel such as gasoline is highly toxic and if swallowed can cause death or permanent injury. If fuel is swallowed, call a physician immediately, even if no symptoms are immediately apparent. The toxic effects of fuel may not be visible for hours. • Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind


can lead to eye and respiratory tract irritation. In severe cases, excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury.


• Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes, remove contact lenses (if worn), flush with water for 15 minutes and seek medical attention. Failure to seek proper medical attention could lead to permanent injury.


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Maintenance and Specifications • Fuels can also be harmful if absorbed through the skin. If fuel is


splashed on the skin and/or clothing, promptly remove contaminated clothing and wash skin thoroughly with soap and water. Repeated or prolonged skin contact with fuel liquid or vapor causes skin irritation. • Be particularly careful if you are taking “Antabuse” or other forms of disulfiram for the treatment of alcoholism. Breathing gasoline vapors, or skin contact could cause an adverse reaction. In sensitive individuals, serious personal injury or sickness may result. If fuel is splashed on the skin, promptly wash skin thoroughly with soap and water. Consult a physician immediately if you experience an adverse reaction.


When refueling always shut the engine off and never allow sparks or open flames near the filler neck. Never smoke while


refueling. Fuel vapor is extremely hazardous under certain conditions. Care should be taken to avoid inhaling excess fumes.


The flow of fuel through a fuel pump nozzle can produce static electricity, which can cause a fire if fuel is pumped into an


ungrounded fuel container.


Refueling


Fuel vapor burns violently and a fuel fire can cause severe injuries. To help avoid injuries to you and others:


• Read and follow all the instructions on the pump island; • Turn off your engine when you are refueling; • Do not smoke if you are near fuel or refueling your vehicle; • Keep sparks, flames and smoking materials away from fuel; • Stay outside your vehicle and do not leave the fuel pump unattended when refueling your vehicle — this is against the law in some places; • Keep children away from the fuel pump; never let children pump fuel


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Use the following guidelines to avoid static build-up when filling an ungrounded fuel container: • Place approved fuel container on the ground. • DO NOT fill a fuel container while it is in the vehicle (including the • Keep the fuel pump nozzle in contact with the fuel container while • DO NOT use a device that would hold the fuel pump handle in the fill


cargo area).


filling.


position.


Fuel Filler Cap Your fuel tank filler cap has an indexed design with a 1/4 turn on/off feature. When fueling your vehicle: 1. Turn the engine off. 2. Carefully turn the filler cap counterclockwise 1/4 of a turn to unscrew the cap. 3. Pull to remove the cap from the fuel filler pipe. 4. Reinstall the cap on the filler pipe and turn it clockwise until at least one click is heard. After refueling, if the “CHECK FUEL CAP” indicator comes on and stays on when you start the engine, the fuel filler cap may not be properly installed. Turn off the engine, remove the fuel filler cap, align the cap properly and reinstall it securely. The “CHECK FUEL CAP” indicator should turn off after three driving cycles with the fuel filler cap properly installed. A driving cycle consists of a cold engine start-up followed by mixed city/highway driving. If you must replace the fuel filler cap, replace it with a fuel filler cap that is designed for your vehicle. The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used.


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If you do not use the proper fuel filler cap, excessive vacuum in the fuel tank may damage the fuel system or cause the fuel cap


to disengage in a collision, which may result in possible personal injury.


Choosing the right fuel Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law and could damage your vehicle. Your vehicle was not designed to use fuel or fuel additives with metallic compounds, including manganese-based additives. Studies indicate that these additives can cause your vehicle’s emission control system to deteriorate more rapidly. In Canada, premium grade fuel generally contains more metallic additives than regular grade fuel. We recommend using regular grade fuel. In Canada, many fuels contain metallic additives, but fuels free of such additives may be available; check with your local fuel dealer. Do not use fuel containing methanol. It can damage critical fuel system components. Repairs to correct the effects of using a fuel for which your vehicle was not designed may not be covered by your warranty.


Octane recommendations Your vehicle is designed to use “Regular” unleaded gasoline with pump (R+M)/2 octane rating of 87. We do not recommend the use of gasolines labeled as “Regular” that are sold with octane ratings of 86 or lower in high altitude areas.


87(R+M)/2 METHOD


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Do not be concerned if your engine sometimes knocks lightly. However, if it knocks heavily under most driving conditions while you are using fuel with the recommended octane rating, see your authorized dealer to prevent any engine damage.


Fuel quality If you are experiencing starting, rough idle or hesitation driveability problems, try a different brand of unleaded gasoline. “Premium” unleaded gasoline is not recommended for vehicles designed to use “Regular” unleaded gasoline because it may cause these problems to become more pronounced. If the problems persist, see your authorized dealer. It should not be necessary to add any aftermarket products to your fuel tank if you continue to use high quality fuel of the recommended octane rating. Aftermarket products could cause damage to the fuel system. Repairs to correct the effects of using an aftermarket product in your fuel may not be covered by your warranty. Many of the world’s automakers approved the World-wide Fuel Charter that recommends gasoline specifications to provide improved performance and emission control system protection for your vehicle. Gasolines that meet the World-wide Fuel Charter should be used when available. Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter.


Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality.


Running out of fuel Avoid running out of fuel because this situation may have an adverse effect on powertrain components. If you have run out of fuel: • You may need to cycle the ignition from off to on several times after refueling, to allow the fuel system to pump the fuel from the tank to the engine.


• The


indicator may come on. For more information on the “check engine” or the “service engine soon” indicator, refer to Warning lights and chimes in the Instrument Cluster chapter.


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ESSENTIALS OF GOOD FUEL ECONOMY


Measuring techniques Your best source of information about actual fuel economy is you, the driver. You must gather information as accurately and consistently as possible. Fuel expense, frequency of fill-ups or fuel gauge readings are NOT accurate as a measure of fuel economy. We do not recommend taking fuel economy measurements during the first 1,000 miles (1,600
km) of driving (engine break-in period). You will get a more accurate measurement after 2,000 miles-3,000 miles (3,000 km–5,000 km).


Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal to the rated refill capacity of the fuel tank as listed in the Refill capacities section of this chapter. The advertised capacity is the amount of the indicated capacity and the empty reserve combined. Indicated capacity is the difference in the amount of fuel in a full tank and a tank when the fuel gauge indicates empty. Empty reserve is the small amount of fuel remaining in the fuel tank after the fuel gauge indicates empty. The amount of usable fuel in the empty reserve varies and should not be relied upon to increase driving range. When refueling your vehicle after the fuel gauge indicates empty, you might not be able to refuel the full amount of the advertised capacity of the fuel tank due to the empty reserve still present in the tank. For consistent results when filling the fuel tank: • Turn the engine/ignition switch to the off position prior to refueling, • Use the same filling rate setting (low — medium — high) each time • Allow no more than two automatic click-offs when filling. • Always use fuel with the recommended octane rating. • Use a known quality gasoline, preferably a national brand. • Use the same side of the same pump and have the vehicle facing the • Have the vehicle loading and distribution the same every time. Your results will be most accurate if your filling method is consistent.


an error in the reading will result if the engine is left running.


same direction each time you fill up.


the tank is filled.


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Calculating fuel economy 1. Fill the fuel tank completely and record the initial odometer reading (in miles or kilometers). 2. Each time you fill the tank, record the amount of fuel added (in gallons or liters). 3. After at least three to five tank fill-ups, fill the fuel tank and record the current odometer reading. 4. Subtract your initial odometer reading from the current odometer reading. 5. Follow one of the simple calculations in order to determine fuel economy:


Calculation 1: Divide total miles traveled by total gallons used. Calculation 2: Multiply liters used by 100, then divide by total kilometers traveled.


Keep a record for at least one month and record the type of driving (city or highway). This will provide an accurate estimate of the vehicle’s fuel economy under current driving conditions. Additionally, keeping records during summer and winter will show how temperature impacts fuel economy. In general, lower temperatures give lower fuel economy.


economy.


Driving style — good driving and fuel economy habits Give consideration to the lists that follow and you may be able to change a number of variables and improve your fuel economy. Habits • Smooth, moderate operation can yield up to 10% savings in fuel. • Steady speeds without stopping will usually give the best fuel • Idling for long periods of time (greater than one minute) may waste • Anticipate stopping; slowing down may eliminate the need to stop. • Sudden or hard accelerations may reduce fuel economy. • Slow down gradually. • Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses 15% • Revving the engine before turning it off may reduce fuel economy. • Using the air conditioner or defroster may reduce fuel economy.


less fuel than traveling at 65 mph [105 km/h]).


fuel.


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Maintenance and Specifications • You may want to turn off the speed control in hilly terrain if unnecessary shifting between third and fourth gear occurs. Unnecessary shifting of this type could result in reduced fuel economy.


economy.


reduce fuel economy.


• Warming up a vehicle on cold mornings is not required and may • Resting your foot on the brake pedal while driving may reduce fuel • Combine errands and minimize stop-and-go driving. Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fuel • Use recommended engine oil. Refer to Lubricant specifications in • Perform all regularly scheduled maintenance items. Follow the


this chapter.


economy.


recommended maintenance schedule and owner maintenance checks found in scheduled maintenance information.


at any speed.


Conditions • Heavily loading a vehicle or towing a trailer may reduce fuel economy • Carrying unnecessary weight may reduce fuel economy (approximately • Adding certain accessories to your vehicle (for example bug


1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).


driving on hilly terrain.


8–10 miles (12–16 km) of driving.


deflectors, rollbars/light bars, running boards, ski/luggage racks) may reduce fuel economy. • Fuel economy may decrease with lower temperatures during the first • Driving on flat terrain offers improved fuel economy as compared to • Transmissions give their best fuel economy when operated in the top • Four-wheel-drive operation (if equipped) is less fuel efficient than • Close windows for high speed driving. EPA window sticker Every new vehicle should have the EPA window sticker. Contact your authorized dealer if the window sticker is not supplied with your vehicle.


cruise gear and with steady pressure on the gas pedal.


two-wheel-drive operation.


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The EPA window sticker should be your guide for the fuel economy comparisons with other vehicles. It is important to note the box in the lower left corner of the window sticker. These numbers represent the Range of MPG (L/100 km) expected on the vehicle under optimum conditions. Your fuel economy may vary depending upon the method of operation and conditions.


EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and a catalytic converter which will enable your vehicle to comply with applicable exhaust emission standards. To make sure that the catalytic converter and other emission control components continue to work properly: • Use only the specified fuel listed. • Avoid running out of fuel. • Do not turn off the ignition while your vehicle is moving, especially at • Have the items listed in scheduled maintenance information


high speeds.


performed according to the specified schedule.


The scheduled maintenance items listed in scheduled maintenance information are essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.


Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine


compartment and exhaust system, which can start a fire.


indicator, charging system warning light or the


Illumination of the temperature warning light, fluid leaks, strange odors, smoke or loss of engine power, could indicate that the emission control system is not working properly. An improperly operating or damaged exhaust system may allow exhaust to enter the vehicle. Have a damaged or improperly operating exhaust system inspected and repaired immediately.


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Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment.


Do not make any unauthorized changes to your vehicle or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles are not permitted to intentionally remove an emission control device or prevent it from working. Information about your vehicle’s emission system is on the Vehicle Emission Control Information Decal located on or near the engine. This decal identifies engine displacement and gives some tune up specifications. Please consult your Warranty Guide for complete emission warranty information.


On board diagnostics (OBD-II) Your vehicle is equipped with a computer that monitors the engine’s emission control system. This system is commonly known as the On Board Diagnostics System (OBD-II). This OBD-II system protects the environment by ensuring that your vehicle continues to meet government emission standards. The OBD-II system also assists your authorized dealer in properly servicing your vehicle. When the indicator illuminates, the OBD-II system has detected a malfunction. Temporary malfunctions may cause the indicator to illuminate. Examples are: 1. The vehicle has run out of fuel—the engine may misfire or run poorly. 2. Poor fuel quality or water in the fuel. 3. The fuel cap may not have been securely tightened. See Fuel filler cap in this chapter. These temporary malfunctions can be corrected by filling the fuel tank with good quality fuel and/or properly tightening the fuel cap. After three driving cycles without these or any other temporary malfunctions present, the indicator should turn off—A driving cycle consists of a cold engine startup followed by mixed city/highway driving. No additional vehicle service is required. If the available opportunity.


indicator remains on, have your vehicle serviced at the first


Readiness for Inspection/Maintenance (I/M) testing In some localities, it may be a legal requirement to pass an I/M test of the on-board diagnostics system. If the


indicator is on, refer to the


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indicator on.


description in the Warning lights and chimes section of the Instrument Cluster chapter. Your vehicle may not pass the I/M test with the If the vehicle’s powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a “not ready for I/M test” condition. To ready the on-board diagnostics system for I/M testing, a minimum of 30 minutes of city and highway driving is necessary as described below: • First, at least 10 minutes of driving on an expressway or highway. • Next, at least 20 minutes driving in stop-and-go, city-type traffic with


at least four idle periods.


Allow the vehicle to sit for at least eight hours without starting the engine. Then, start the engine and complete the above driving cycle. The engine must warm up to its normal operating temperature. Once started, do not turn off the engine until the above driving cycle is complete.


POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary, use only MERCON威 ATF. 1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge indicator will be near the center of the normal area between H and C). 2. While the engine idles, turn the steering wheel left and right several times. 3. Turn the engine off. 4. Check the fluid level in the reservoir. 5. The fluid level should be between the MIN and MAX lines. Do not add fluid if the level is in this range. 6. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the correct operating range. Be sure to put the cap back on the reservoir.


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BRAKE FLUID The fluid level will drop slowly as the brakes wear, and will rise when the brake components are replaced. Fluid levels below the “MAX” line that do not trigger the brake system warning lamp are within the normal operating range, there is no need to add fluid. If the fluid levels are outside of the normal operating range, the performance of your brake system could be compromised, seek service from your authorized dealer immediately.


TRANSMISSION FLUID


Checking automatic transmission fluid The automatic transmission does not have an underhood transmission fluid dipstick. Refer to your scheduled maintenance information for scheduled intervals for fluid checks and changes. Your transmission does not consume fluid. However, the fluid level should be checked if the transmission is not working properly, (i.e., if the transmission slips or shifts slowly) or if you notice some sign of fluid leakage. Transmission fluid should be checked and, if required, fluid should be added by an authorized dealer. Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result in damage to internal transmission components.


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TRANSFER CASE FLUID (IF EQUIPPED) 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level.


3. Add only enough fluid through the filler opening so that the fluid level is at the bottom of the opening.


Use only fluid that meets Ford specifications. Refer to Lubricant specifications in this chapter.


DRIVELINE UNIVERSAL JOINT AND SLIP YOKE If the original universal joints are replaced with universal joints equipped with grease fittings, lubrication will be necessary. Note: Your vehicle’s driveshaft is balanced. If undercoating the vehicle, protect the driveshaft and universal joints to prevent overspray of any undercoating material.


AIR FILTER Refer to scheduled maintenance information for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft part numbers in this chapter.


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To reduce the risk of vehicle damage and/or personal burn injuries do not start your engine with the air cleaner removed


and do not remove it while the engine is running.


Changing the air filter element 1. Release the clamps that secure the air filter housing cover. 2. Carefully separate the two halves of the air filter housing. 3. Remove the air filter element from the air filter housing. 4. Wipe the air filter housing and cover clean to remove any dirt or debris and to ensure good sealing. 5. Install a new air filter element. Be careful not to crimp the filter element edges between the air filter housing and cover. This could cause filter damage and allow unfiltered air to enter the engine if not properly seated. 6. Replace the air filter housing cover and secure the clamps. Note: Failure to use the correct air filter element may result in severe engine damage. The customer warranty may be voided for any damage to the engine if the correct air filter element is not used. MOTORCRAFT PART NUMBERS Component Air filter element Fuel filter Battery Oil filter PCV valve Spark plugs 1The PCV valve is a critical emission component. It is one of the items listed in scheduled maintenance information and is essential to the life and performance of your vehicle and to its emissions system. For PCV valve replacement, see your authorized dealer. Refer to scheduled maintenance information for the appropriate intervals for changing the PCV valve. Replace the PCV valve with one that meets Ford material and design specifications for your vehicle, such as a Motorcraft or equivalent replacement part. The customer warranty may be void for any damage to the emissions system if such a PCV valve is not used.


4.0L SOHC V6 engine 4.6L 3V V8 engine FA-1695
2C5E-9155-BB BXT-65-650
FL-820S


FA-1780
2C5E-9155-BB BXT-65-650
FL-820S


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2For spark plug replacement, see your authorized dealer. Refer to scheduled maintenance information for the appropriate intervals for changing the spark plugs. Replace the spark plugs with ones that meet Ford material and design specifications for your vehicle, such as Motorcraft or equivalent replacement parts. The customer warranty may be void for any damage to the engine if such spark plugs are not used.


REFILL CAPACITIES Fluid


Brake fluid


Engine oil (including filter change)4


Fuel tank


Ford Part Name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft SAE 5W-30 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-30 Super Premium Motor Oil (Canada) Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) N/A


Application


Capacity


All


Fill to line on reservoir


4.0L engine


5.0 quarts (4.7L)


4.6L engine


6.0 quarts (5.7L)


All


22.5 gallons (85.2L)


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Fluid


Power steering fluid


Ford Part Name Motorcraft MERCON威 ATF


All


Application


Capacity


Fill between the MIN and MAX lines on reservoir 13.0 quarts (12.3L)2


11.2 quarts (10.6L)2


1.5 quarts (1.4L) 12.2 quarts (11.5L)


13.9 quarts (13.2L)


13.9 quarts (13.2L)


15.7 quarts (14.9L)


2.7 pints (1.3L)


Transmission fluid 1


Transmission fluid 1


Transfer case


Motorcraft MERCON威 V ATF Motorcraft MERCON威 SP ATF Motorcraft MERCON威 ATF


Automatic transmission (5R55S) Automatic transmission (6R60) 4WD


4.0L V6 engine without auxiliary climate control 4.0L V6 engine with auxiliary climate control 4.6L V8 engine without auxiliary climate control 4.6L V8 engine with auxiliary climate control 4WD


Engine coolant 3 Motorcraft


Premium Gold Engine Coolant (yellow-colored)


Front axle lubricant (if equipped)


Motorcraft SAE 80W-90
Premium Rear Axle Lubricant


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Fluid


Rear axle lubricant


Windshield washer fluid


Ford Part Name Motorcraft 75W-140
Synthetic Rear Axle Lubricant Motorcraft Premium Windshield Washer Concentrate


Application


Capacity


All


All


3.5 pints (1.7L)


4.2 quarts (4.0L)


1Ensure the correct automatic transmission fluid is used. MERCON威, MERCON威 V and MERCON威 SP are not interchangeable. DO NOT mix MERCON威, MERCON威 V and MERCON威 SP. Use of dual usage fluids in an automatic transmission application requiring MERCON威 SP may cause transmission damage. Use of a transmission fluid other than the recommended fluid may cause transmission damage. Refer to your scheduled maintenance information to determine the correct service interval. 2Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be checked by a qualified technician. 3Add the coolant type originally equipped in your vehicle. 4Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only have the API Certification mark and meet the requirements of Ford specification WSS-M2C929-A (4.0L) or WSS-M2C930-A (4.6L).


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LUBRICANT SPECIFICATIONS


Item


Brake fluid


Body hinges, latches, door striker plates and rotors, seat tracks, fuel filler door hinge and spring, hood latch, auxiliary latch, seat tracks Door weatherstrips


Lock cylinders


Ford Part Name or equivalent Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid


Ford Part Number


Ford Specification


PM-1 or PM-1-C


ESA-M6C25-A or WSS-M6C62-A


Multi-Purpose Grease


XG–4 or XL–5


ESB-M1C93–B


Silicone Spray Lubricant Motorcraft Penetrating and Lock Lubricant


XL-6


XL-1


ESR-M13P4-A


none


XG-1-C


ESA-M1C75-B


VC-7–A (except CA, OR and NM), VC-7-B (CA, OR and NM)


WSS- M97B51-A1


VC-6


WSS-M99B37-B6


Driveshaft, slip spline, universal joints Engine coolant Motorcraft


Premium Long Life Grease


Premium Gold Engine Coolant (yellow-colored) Motorcraft Cooling System Stop Leak Pellets


Cooling system stop leak pellets


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Item


Engine oil (4.0L)


Engine oil (4.6L)


Automatic transmission (5R55S)1
Automatic transmission (6R60)1


Power steering fluid


Rear axle


Ford Part Name or equivalent Motorcraft SAE 5W-30 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-30 Super Premium Motor Oil (Canada) Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Motorcraft MERCON威 V ATF Motorcraft MERCON威 SP ATF Motorcraft MERCON威 Multi-Purpose ATF Motorcraft 75W-140
Synthetic Rear Axle Lubricant


Ford Part Number


Ford Specification


XO-5W30-QSP (US) CXO-5W30-LSP12
(Canada)


WSS-M2C929-A with API Certification Mark


XO -5W20-QSP (US) CXO-5W20–LSP12
(Canada)


WSS-M2C930-A with API Certification Mark


XT-5-QM


MERCON威V


XT-6–QSP


MERCON威 SP


XT-2-QDX


MERCON威


XY-75W140–QL


WSL-M2C192–A


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Item


Front axle (4WD)


Transfer case (4WD)


Transfer case Front Output Slip Shaft (4WD)


Windshield washer fluid


Ford Part Name or equivalent Motorcraft SAE 80W-90
Premium Rear Axle Lubricant Motorcraft MERCON威 Multi-Purpose ATF


Premium Long-Life Grease


Motorcraft Premium Windshield Washer Concentrate


Ford Part Number


Ford Specification


XY-80W90-QL


WSP-M2C197-A


XT-2-QDX


MERCON威


XG-1-C


ESA-M1C75-B


ZC–32–A


WSB-M8B16–A2


1Ensure the correct automatic transmission fluid is used. MERCON威, MERCON威 V and MERCON威 SP are not interchangeable. DO NOT mix MERCON威, MERCON威 V and MERCON威 SP. Use of dual usage fluids in an automatic transmission application requiring MERCON威 SP may cause transmission damage. Use of a transmission fluid other than the recommended fluid may cause transmission damage. Refer to your scheduled maintenance information to determine the correct service interval.


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2006 Explorer (exp) Owners Guide (post-2002-fmt) USA (fus)


Maintenance and Specifications


4.0L SOHC V6
engine 245
87 octane 1-4-2-5-3-6
EDIS 0.052–0.056 inch (1.32–1.42 mm) 9.7:1


4.6L 3V V8
engine 281
87 octane 1-3-7-2-6-5-4-8
Coil on Plug 0.040–0.050 inch (1.02–1.27 mm)1
9.8:1


ENGINE DATA Engine


Cubic inches Required fuel Firing order Ignition system Spark plug gap


Compression ratio 1Spark plug gap is not adjustable


VEHICLE DIMENSIONS Dimensions


(1) Overall length (2) Overall width (3) Maximum height* (4) Wheelbase (5) Track width, front (5) Track width, rear * Height includes roof rack and cross bars with P235/65R18 tire


4-Door 4x2 or 4x4 XLT Model - Inches (mm) 193.4 (4912.3) 73.7 (1872.5) 72.8 (1849.1) 113.7 (2888.7) 60.9 (1547.5) 62 (1574.3)


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Maintenance and Specifications


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Maintenance and Specifications


IDENTIFYING YOUR VEHICLE


Safety Compliance Certification Label The National Highway Traffic Safety Administration Regulations require that a Safety Compliance Certification Label be affixed to a vehicle and prescribe where the Safety Compliance Certification Label may be located. The Safety Compliance Certification Label is located on the structure by the trailing edge of the driver’s door or the edge of the driver’s door.


Vehicle identification number The vehicle identification number (VIN) is a 17 digit combination of letters and numbers. The VIN is attached to a metal tag and is located on the driver side instrument panel. The VIN number is also found on the Certification label. (Please note that in the graphic XXXX is representative of your vehicle identification number.)


1. World manufacturer identifier 2. Brake type and gross vehicle weight rating (GVWR) 3. Vehicle line, series, body type 4. Engine type 5. Check digit


2006 Explorer (exp) Owners Guide (post-2002-fmt) USA (fus)


XXXXXXXXXXXXXXXXX


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Maintenance and Specifications


6. Model year 7. Assembly plant 8. Production sequence number


TRANSMISSION/TRANSAXLE CODE DESIGNATIONS You can find a transmission/transaxle code on the Safety Compliance Certification Label. The following table tells you which transmission or transaxle each code represents.


Description Five-speed automatic (5R55S) Six-speed automatic (6R60)


Code


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2006 Explorer (exp) Owners Guide (post-2002-fmt) USA (fus)


Accessories


GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for your vehicle through your local Ford or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle. In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or replace any properly dealer-installed Genuine Ford Accessories found to be defective in factory-supplied materials or workmanship during the warranty period, as well as any component damaged by the defective accessory. The accessories will be warranted for whichever provides you the greatest benefit: • 12 months or 12,000 miles (20,000 km) (whichever occurs first), or • the remainder of your new vehicle limited warranty. This means that Genuine Ford Accessories purchased along with your new vehicle and installed by a dealer are covered for the full length of your New Vehicle’s Limited Warranty — 3 years or 36,000 miles (60,000
km) (whichever occurs first). Contact your dealer for details and a copy of the warranty. Not all accessories are available for all models. The following is a list of several Genuine Ford Accessories. Not all accessories are available for all models. For a complete listing of the accessories that are available for your vehicle, please contact your dealer or visit our online store at: www.fordaccessoriesstore.com.


Exterior style Bug shields Deflectors Running boards Splash guards Step Bars


Interior style Electrochromatic compass/temperature interior mirrors Floor mats Scuff plates


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2006 Explorer (exp) Owners Guide (post-2002-fmt) USA (fus)


Accessories


Lifestyle Cargo organization and management Neutral tow kit Trailer hitches and accessories


Peace of mind Mobile-Ease娂 hands-free communication system Remote start Vehicle security systems Wheel locks For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety Compliance Certification label). Consult your authorized dealer for specific weight information.


• The Federal Communications Commission (FCC) and Canadian Radio Telecommunications Commission (CRTC) regulate the use of mobile communications systems — such as two-way radios, telephones and theft alarms - that are equipped with radio transmitters. Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service technician.


• Mobile communications systems may harm the operation of your


vehicle, particularly if they are not properly designed for automotive use. • To avoid interference with other vehicle functions, such as anti-lock braking systems, amateur radio users who install radios and antennas onto their vehicle should not locate the Amateur Radio Antennas in the area of the driver’s side hood. • Electrical or electronic accessories or components that are added to


the vehicle by the authorized dealer or the owner may adversely affect battery performance and durability.


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Index


acid, treating emergencies .....292
jumping a disabled battery ....262
maintenance-free ....................292
replacement, specifications ...314
servicing ..................................292
BeltMinder .................................142
Brakes ........................................215
anti-lock ...................................216
anti-lock brake system (ABS) warning light ...........................216
fluid, checking and adding ....312
fluid, refill capacities ..............315
fluid, specifications .........318, 321
lubricant specifications ..318, 321
parking ....................................216
shift interlock ..........................223


Calculating load ........................205
Capacities for refilling fluids ....315
Cargo cover ...............................100
Cargo management system ......101
Cassette tape player .............21, 26
Cell phone use ..............................9
Changing a tire .........................252
Child safety restraints ..............162
child safety belts ....................162
Child safety seats ......................166
attaching with tether straps ..170
in front seat ............................167
in rear seat ..............................167


Cleaning your vehicle


engine compartment ..............277
instrument panel ....................279
interior .....................................280
interior trim ............................279
plastic parts ............................278


327


Accessory delay ..........................64
AdvanceTrac ..............................217
Air cleaner filter ...............313–314
Air conditioning ..........................43
Airbag supplemental restraint system ................147–148, 156, 158
and child safety seats ............149
description ..............148, 156, 158
disposal ....................................161
driver airbag ............150, 157, 159
indicator light .................156, 161
operation .................150, 157, 159
passenger airbag .....150, 157, 159
side airbag ...............................156
Ambulance packages ....................8
Antifreeze (see Engine coolant) ................294
Anti-lock brake system (see Brakes) ..............................216
Anti-theft system ......................117
Audio system (see Radio) ......................21, 26, 31
Automatic transmission


driving an automatic overdrive .........................224, 227
fluid, adding ............................312
fluid, checking ........................312
fluid, refill capacities ..............315
fluid, specification ..................321
Auxiliary power point .................61
Axle


lubricant specifications ..318, 321
refill capacities ........................315


Battery .......................................292


2006 Explorer (exp) Owners Guide (post-2002-fmt) USA (fus)


D


Daytime running lamps (see Lamps) ................................49
Defrost


rear window ..............................47


Dipstick


automatic transmission fluid ..........................................312
engine oil .................................287


Doors


lubricant specifications ..........318


Driveline universal joint and slip yoke ....................................313
Driving under special conditions ..................230, 234, 238
sand .........................................236
snow and ice ...........................239
through water .................237, 240


Dual automatic temperature control (DATC) ...........................43
DVD system .................................40


Electronic message center ...76, 87
Emergencies, roadside


jump-starting ..........................262
Emergency Flashers .................243
Emission control system ..........309
Engine ........................................321
cleaning ...................................277
coolant .....................................294
fail-safe cooling .......................299
idle speed control ...................292
lubrication specifications ..................318, 321
refill capacities ........................315


Index


washing ....................................275
waxing .....................................276
wheels ......................................276
wiper blades ............................278


Climate control (see Air conditioning or Heating) ............43
Clock adjust


6-CD in dash .............................32
AM/FM/CD .................................22
AM/FM/Tape/CD .......................27
Compass, electronic ....................82
calibration .................................83
set zone adjustment ...........83, 95
Console ..................................62–63
overhead ....................................60
rear ............................................63


Controls


power seat ...............................122
steering column ........................69


Coolant


checking and adding ..............294
refill capacities ................298, 315
specifications ..................318, 321


Cruise control (see Speed control) ....................66
Customer Assistance ................241


Ford Extended Service Plan ..........................................272
Getting assistance outside the U.S. and Canada .....................273
Getting roadside assistance ...241
Getting the service you need .........................................268
Ordering additional owner’s literature .................................273
Utilizing the Mediation/Arbitration Program ...................................271


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Index


safety information relating to automotive fuels .....................301
Fuses ..................................245–246


Garage door opener ....................61
Gas cap (see Fuel cap) ............303
Gas mileage (see Fuel economy) .................306
Gauges .........................................18
GAWR (Gross Axle Weight Rating)


calculating ...............................205


GVWR (Gross Vehicle Weight Rating)


calculating ...............................205


Hazard flashers .........................243
Head restraints .........................120
Headlamps


aiming ........................................50
bulb specifications ....................53
daytime running lights .............49
flash to pass ..............................49
high beam .................................49


Heating


heating and air conditioning system .................................41, 43


Homelink wireless control system ..........................................72
Hood ..........................................283


Ignition ...............................213, 321


329


service points ..................284–285
starting after a collision .........243
Engine block heater .................215
Engine oil ..................................287
checking and adding ..............287
dipstick ....................................287
filter, specifications ........290, 314
recommendations ...................290
refill capacities ........................315
specifications ..................318, 321
Exhaust fumes ..........................215


Fail safe cooling ........................299
Floor mats .................................100
Fluid capacities .........................315
Foglamps .....................................48
Four-Wheel Drive vehicles .......232
driving off road .......................233
indicator light .........................232
preparing to drive your vehicle .....................................222
Fuel ............................................301


calculating fuel economy ......................78, 89, 306
cap ...........................................303
capacity ...................................315
choosing the right fuel ...........304
comparisons with EPA fuel economy estimates .................308
detergent in fuel .....................305
filling your vehicle with fuel ...........................301, 303, 306
filter, specifications ........300, 314
fuel pump shut-off switch .....243
improving fuel economy ........306
octane rating ...................304, 321
quality ......................................305
running out of fuel .................305


2006 Explorer (exp) Owners Guide (post-2002-fmt) USA (fus)


Index


Illuminated visor mirror .............59
Infant seats (see Safety seats) .....................166
Inspection/maintenance (I/M) testing ........................................310
Instrument panel


cleaning ...................................279
cluster ........................................12


Locks


autolock ...........................114–115
childproof ................................106
doors ........................................104
Lubricant specifications ...318, 321
Lug nuts ....................................261
Luggage rack .............................102
Lumbar support, seats .....122, 125


Jack ....................................252, 256
positioning .......................252, 258
storage .............................252, 256
Jump-starting your vehicle ......262


Keyless entry system ...............112
autolock ...........................114–115
keypad .....................................112
locking and unlocking doors ..113
programming entry code .......112
Keys ...........................................118
positions of the ignition .........213


Message center ...............76, 87–88
english/metric button .........80, 92
system check button ..........79, 91
warning messages ...............84, 97
Mirrors .........................................65


automatic dimming rearview mirror ........................................65
fold away ...................................66
heated ........................................66
side view mirrors (power) .......65
Moon roof ....................................71
Motorcraft parts ........281, 300, 314


Lamps


bulb replacement specifications chart ............52–53
daytime running light ...............49
fog lamps ...................................48
interior lamps ...........................52
Liftgate ......................................101
remote release ........................108
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........216
Load limits .................................198
Loading instructions .................205


330


Navigation system .......................40


Octane rating ............................304
Oil (see Engine oil) ..................287


Parking brake ............................216
Parts (see Motorcraft parts) ....314
Passenger Occupant Classification Sensor .................133


2006 Explorer (exp) Owners Guide (post-2002-fmt) USA (fus)


Index


Safety defects, reporting ..........274
Safety restraints ........132, 135–140
belt minder .............................142
extension assembly ................141
for adults .........................136–139
for children .....................161–162
Occupant Classification Sensor ......................................133
safety belt maintenance .........147
warning light and chime ...............................141–142
Safety seats for children ..........166
Safety Compliance Certification Label ....................323
Seat belts (see Safety restraints) .............132
Seats ..........................................120
child safety seats ....................166
front seats ...............................121
heated ......................................125
memory seat ...................108, 124


SecuriLock passive anti-theft system ........................................117
Setting the clock


AM/FM single CD .....................22
AM/FM/In-dash 6 CD ................32
AM/FM/Tape/CD .......................27
Snowplowing .................................8
Spark plugs, specifications .....................314, 321
Special notice


ambulance conversions ..............8
utility-type vehicles ....................8


Specification chart, lubricants ...........................318, 321
Speed control ..............................66
Starting your vehicle ........213–214
jump starting ..........................262


331


Pedals (see Power adjustable foot pedals) .................................66
Power adjustable foot pedals .....66
Power distribution box (see Fuses) ...............................249
Power door locks ......................104
Power mirrors .............................65
Power point ...........................61–62
Power steering ..........................221
fluid, checking and adding ....311
fluid, refill capacity ................315
fluid, specifications .........318, 321
Power Windows ...........................63
Preparing to drive your vehicle ........................................222


Radio ................................21, 26, 31
Rear window defroster ...............47
Relays ........................................245
Remote entry system .......106–107
illuminated entry ....................111
locking/unlocking doors ................................107–108
panic alarm .............................108
replacing the batteries ...........109
Reverse sensing system ...........230
Roadside assistance ..................241
Roof rack ...................................102


Safety Belt Maintenance ..........147
Safety belts (see Safety restraints) ..................132, 135–140
Safety Canopy ...........156, 158–159


2006 Explorer (exp) Owners Guide (post-2002-fmt) USA (fus)


Transfer case


fluid checking .........................313
Transmission .............................223
brake-shift interlock (BSI) ....223
fluid, checking and adding (automatic) .............................312
fluid, refill capacities ..............315
lubricant specifications ..318, 321
..................................51


Turn signal


Vehicle dimensions ...................321
Vehicle Identification Number (VIN) ..........................................323
Vehicle loading ..........................198
Ventilating your vehicle ...........215


Warning lights (see Lights) .......12
Washer fluid ..............................286
Water, Driving through .............240
Windows ....................................108
power .........................................63
rear wiper/washer .....................59


Windshield washer fluid and wipers ..........................................58
checking and adding fluid .....286
liftgate reservoir .....................286
replacing wiper blades ...........287
Wrecker towing .........................267


Index


Steering wheel


controls ......................................69
tilting .........................................59


Tilt steering wheel ......................59
Tire Pressure Monitoring System (TPMS)


Driving .....................................236
Roadside Emergencies ...........252
Tires, Wheels and Loading ....192
Warning Displays ..........12, 84, 97
Tires ...........................178–179, 252
alignment ................................190
care ..........................................187
changing ..........................252, 258
checking the pressure ............182
inflating ...................................180
label .........................................187
replacing ..........................189, 258
rotating ....................................191
safety practices .......................190
sidewall information ...............182
snow tires and chains ............197
spare tire .................253, 256–257
terminology .............................179
tire grades ...............................179
treadwear ........................178, 188
Towing .......................................205
recreational towing .................212
trailer towing ..........................205
wrecker ....................................267


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334


335


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