1997 Ford Expedition Owners Manual

• Do not turn off the ignition while your vehicle is in motion. • Have maintenance performed according to intervals in the “Service Guide”.

Maintenance and care

If you notice one or more of the following, the emission system may not be functioning properly; have the vehicle serviced as soon as possible: • Fluid leaks •

lights illuminate in

the instrument cluster and remain lit

• Strange odors • Engine runs for more than five seconds after shut off or engine misfires, surges, stalls or backfires

• Loss of oil pressure

exd_emissions_info

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Maintenance and care

Important emission control information By law, anyone who manufacturers, repairs, services, leases, trades vehicles or supervises a fleet of vehicles is not permitted to intentionally remove an emission control device or prevent it from working. Do not make any unauthorized changes to the vehicle or engine. Changes that cause more unburned fuel to reach the exhaust system can increase the temperature of the engine or exhaust system. When your vehicle is serviced, never use a metal exhaust collector. The use of a metal collector may melt or deform plastic parts.

Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire.

Preparing your vehicle for inspection/maintenance (I/M) testing In some localities it may be a legal requirement to pass an I/M test of the on-board diagnostic (OBD II) system. If your vehicle’s powertrain system or battery has just been serviced, the OBD II system is reset to a condition unready for I/M testing. To ready the OBD II system for I/M testing, the law

196

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Maintenance and care

specifies that additional city and highway driving is necessary to complete the check of the OBD II system. The driving modes required to reach the ready condition consist of a minimum of 30 minutes of city and highway driving: • At least 20 minutes driving in

stop and go city-type traffic with at least four idle periods.

• At least ten minutes of driving on an expressway or highway.

Before completing the above driving modes, the engine must be warmed up and at operating temperature. Once started, the vehicle must not be turned off during these modes.

exd_bulbs

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Maintenance and care

REPLACING THE EXTERIOR BULBS

Check the operation of the following exterior lamps frequently: • headlamps • foglamps • high-mount brakelamp • license plate lamp • tail lamps • back-up lamps Do not remove lamp bulbs unless they may be replaced immediately with new ones. If a bulb is removed for an extended period of time, contaminants may enter the lamp housings and affect lamp performance.

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Maintenance and care

exd_ext_replacement_bulbs

exd_headlamps_turnsignals

Handle a halogen headlamp bulb carefully

and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated.

Replacement bulbs For specifications for exterior and interior replacement bulbs for your vehicle, refer to Bulb specifications in this chapter. Replacingheadlampbulbs

Handle a halogen headlamp bulb carefully

and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated.

1. Make sure that the headlamp control is in the OFF position. 2. Open the hood.

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Maintenance and care

3. At the back of the headlamp, pull clips rearward and up (about ¾”) to release the headlamp assembly. 4. Slide headlamp assembly forward and off of guide ribs to expose the back of the bulb and wiring connector.

5. Remove the electrical connector from the bulb by grasping the wire and pulling it rearward. 6. Remove bulb retainer ring by turning it counterclockwise about 1⁄4 turn, then slide the ring off the plastic base.

7. Without turning, carefully pull bulb assembly out of headlamp assembly. 8. Insert the glass end of the new bulb into the headlamp assembly socket. When the grooves in the plastic base are aligned, push the bulb into the socket until the plastic base contacts the rear of the socket. 9. Slip bulb retaining ring over the plastic base and lock the ring into the socket by turning it clockwise until you feel a “stop.” 10. Push the electrical connector into the rear of the plastic base until it “snaps.”

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Maintenance and care

11. Straighten alignment pins, making them parallel with the outer edges of the attachment standoff. 12. Carefully insert the headlamp assembly into the vehicle making sure the alignment pins are inserted into the proper holes and into the guide ribs. 13. Hold the headlamp assembly snugly against the vehicle and push down on the clips to lock the lamp into position.

Replacingparkinglamp/turn signalbulbs 1. Remove screw from the top of lamp assembly. 2. Disengage lamp assembly (it has a snap fit).

201

Maintenance and care

3. Remove the electrical connector from the bulb by grasping the wire and pulling it rearward. 4. Remove bulb retainer ring by turning it counterclockwise about 1/4 turn, then slide the ring off the plastic base. 5. Without turning, carefully pull bulb assembly out of parking lamp assembly. 6. Insert the glass end of the new bulb into the parking lamp assembly socket. When the grooves in the plastic base are aligned, push the bulb into the socket until the plastic base contacts the rear of the socket. 7. Slip bulb retaining ring over the plastic base and lock the ring into the socket by turning it clockwise until you feel a “stop.” 8. Push the electrical connector into the rear of the plastic base until it “snaps.” 9. Align top and bottom ribs of parking lamp assembly with corresponding slots on front of vehicle. 10. Push gently until parking lamp assembly seats (you will hear a snap). 11. Replace screw removed in step 1.

202

exd_foglamps

Replacingfoglampbulbs 1. Disconnect the electrical connector from the back of the foglamp assembly. 2. Twist, then pull the bulb from the foglamp assembly. 3. Install the new bulb. 4. Connect the electrical connector to the back of the foglamp assembly.

High-mountbrakelamp To change the high-mount brakelamp bulbs:

1. Remove the four screws that secure the high-mount brakelamp lens. 2. Carefully remove the lens. 3. Each of the three bulbs may be removed with a 1⁄4 turn counterclockwise and a careful pull. 4. Replace the bulbs as needed and replace the high-mount brakelamp lens.

Maintenance and care

exd_highmount_brake

exd_tail_lamps

203

Maintenance and care

Replacingtaillamp/backup lampbulbs The tail lamp/backup lamp assemblies are located in the same portion of the vehicle rear, one just below the other. Follow the same steps to replace either bulb: 1. Open the liftgate to expose the lamp assemblies. 2. Remove the two screws at the top of the lens. 3. Carefully pop the lens off and to the right (it may be necessary to use a screwdriver to remove the lens). 4. Twist the connector 1⁄4 turn couterclockwise and pull it out for replacement. 5. Pull the bulb straight out of the recess and replace it. 6. Replace the lens and secure the two screws. Replacinglicenseplatelamp bulbs The license plate bulbs are located under and behind the rear bumper. To change the license plate lamp bulbs: 1. Reach under and behind the rear bumper to locate the bulb connector. 2. Twist the connector counterclockwise 1⁄4 turn and carefully pull to remove it. 3. Pull out the old bulb and press in the replacement bulb.

204

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Maintenance and care

exd_interior_bulbs

exd_changing_maplamps

exd_bulb_specs_chart

4. Replace the connector by placing it back into the assembly and turning it 1⁄4 turn clockwise.

REPLACING THE INTERIOR BULBS Check the operation of the following interior bulbs frequently: • interior overhead lamp • map lamp • courtesy and cargo lamps • hazard flasher Map lamps To change the map lamp bulbs: 1. Use a small screwdriver to remove the map lamp lens. 2. To remove the old bulb, twist 1⁄4
turn and pull it out. 3. Twist in a new bulb. 4. Press the map lamp lens back on and test the lamp operation.

BULB SPECIFICATIONS

Number of bulbs

Function Front park/turn lamps Foglamps Headlamps Rear/turn/sidemarker To replace all instrument panel lights - see your dealer.

Trade number

3157NAK

9006
9007
3157K

205

exd_headlamp_aiming

exd_cleaning_info

com_washing_vehicle.01

Maintenance and care

AIMING THE HEADLAMPS The alignment of your headlamps should be checked by a qualified service technician if: • Oncoming motorists frequently signal you to deactivate your high beams, and your high beams are not activated.

• The headlamps do not seem to provide enough light for clear night vision.

• The headlamp beams are

pointed substantially away from a slightly down and to the right position.

CLEANING AND CARING FOR YOUR VEHICLE

Washing your vehicle Wash your vehicle regularly with cold or lukewarm water. Never use strong detergents or soap. If your vehicle is particularly dirty, use a quality car wash detergent. Always use a clean sponge, washing glove or similar device and plenty of water for best results. To avoid spots, avoid washing when the hood is still warm, immediately after or during exposure to strong sunlight. During winter months, it is especially important to wash the vehicle on a regular basis. Large quantities of dirt and road salt are difficult to remove, and they also cause damage to the vehicle. Remove any exterior accessories,

206

such as antennas, before entering a car wash. • After washing, apply the brakes

several times to dry them.

Waxing your vehicle The best way to determine when the paintwork needs waxing is by noting when water stops beading on the surface. This could be every three or four months, depending on operating conditions. Use only carnauba or synthetic-based waxes. Remove any bugs and tar before waxing vehicle. Use cleaning fluid or alcohol with a clean cloth to remove. Use tar remover to remove any tar spots.

Repairing paint chips Minor scratches or paint damage from road debris may be repaired with touch-up paint, paint repair foil or aerosol paint spray from the Ford accessory line. Observe the application instructions on the products. Remove particles such as bird droppings, tree sap, insect remains, tar spots, road salt and industrial fallout immediately.

Maintenance and care

com_waxing_vehicle.01

com_repairing_chips

com_wheels_cleaning.01

207

com_engine_cleaning.01

Maintenance and care

Cleaning the wheels Wash the wheels with the same detergent you use to clean the body of your vehicle. Do not use acid-based wheel cleaners, steel wool, fuel or strong detergents. Never use abrasives that will damage the finish of special wheel surfaces. Use a tar remover to remove grease and tar.

Cleaning the engine Engines are more efficient when they are clean because grease and dirt buildup act as insulators and keep the engine warmer than normal. Follow these guidelines to clean your engine: • Take care when using a power washer to clean the engine. The high pressure fluid could penetrate the sealed parts and cause damage. • Do not spray with cold water to avoid cracking the engine block.

208

Maintenance and care

• Cover the highlighted areas to prevent water damage when cleaning the engine.

• Never wash or rinse the engine while it is running; water in the running engine may cause internal damage.

Cleaning plastic exterior parts Use a vinyl cleaner for routine cleaning of plastic. Clean with a tar remover if necessary. Do not clean plastic parts with thinners, solvents or petroleum-based cleaners.

com_plastic_exterior.01

com_exterior_lamps.01

209

com_wiper_cleaning.01

com_instru-panel_cleaning.01

Maintenance and care

Cleaning the exterior lamps Wash the exterior lamps with the same detergent you used to wash the exterior of your vehicle. Use glass cleaner or tar remover if necessary. To avoid scratching the lamps, do not use a dry paper towel, chemical solvents or abrasive cleaners to clean the lamps.

Cleaning the wiper blades If the wiper blades do not wipe properly, clean both the windshield and wiper blades using undiluted windshield wiper solution or a mild detergent. Rinse thoroughly with clean water. To avoid damaging the blades, do not use fuel, kerosene, paint thinner or other solvents.

210

Cleaning the instrument panel

Maintenance and care

Clean instrument panel with a damp cloth, then dry with a dry cloth. Any cleaner or polish that increases the gloss of the upper portion of the instrument panel should be avoided. The dull finish in this area is to help protect the driver from undesirable windshield reflection.

Cleaning the interior fabric Remove dust and loose dirt with a whisk broom or a vacuum cleaner. Remove fresh spots immediately. Follow the directions that come with the cleaner.

Cleaning leather seats (if equipped) For routine cleaning, wipe the surface with a soft, damp cloth. For more thorough cleaning, wipe the surface with a leather and vinyl cleaner or a mild soap.

com_int_fabric_cleaning.01

com_leather_seats_cleaning.01

exd_cleaning_safety_belts

211

Maintenance and care

Cleaning and maintaining the safety belts Clean the safety belts with a mild soap solution recommended for cleaning upholstery or carpets. Do not bleach or dye the belts, because these actions may weaken the belt webbing. Check your safety belt system periodically to ensure that it works properly and isn’t damaged. If the webbing shows any signs of wear, nicks or cuts, have it inspected by a qualified technician to determine if replacement is necessary. Always have your safety belt system checked after a collision by a qualified technician. All safety belt assemblies, including retractors, buckles, front seat belt buckle support assemblies (slide bar if equipped), child safety seat tether bracket assemblies (if equipped) and attaching hardware should be inspected after any collision. Ford recommends that all safety belt assemblies used in vehicles involved in a collision be replaced. However, if the collision was minor and a qualified technician finds that the belts do not show damage and continue to operate properly, they do not need to be replaced. Safety belt assemblies not in use during a collision should be inspected and replaced if either damage or improper operation is noted.

212

Capacities and specifications

MOTORCRAFT PART NUMBERS

Component

4.6 L engine

5.4 L engine

exd_motorcraft_parts_numbers

BXT-59

BXT-59

FA-1632

FA-1632

BXT-65-750

Air filter Battery - standard - optional Fuel filter Oil filter PCV valve Spark plug* - platinum AWSF-22F * Replacement double platinum spark plug 9EE9 will replace 9E9 and 9EG9 and 9P9 will replace 9P9 and 9PG9 suffixed plugs. Refer to the Engine data chart for spark plug gap specifications.

FG-872
FL-820-S EV-233

FG-872
FL-820-S

AWSF-32PP

BXT-65-750

EV-98

CAPACITIES

Your vehicle’s fuel capacity The fuel capacity of your vehicle is:

Vehicle 4x2 (standard suspension) 4x2 (with air suspension) 4x4 (if equipped) • Always use high quality fuel containing detergent and other additives. Using inferior fuel could result in engine damage. • To avoid overspill from the filler neck, stop fueling at the second automatic shut off. • For more information, refer to Choosing the right fuel in the Maintenance and care chapter.

Fuel capacity 98 L (26 gallons) 114 L (30 gallon) 114 L (30 gallons)

exd_fuel_capacity

exd_refill_capacities

213

Capacities and specifications

4.6 L engine

5.7 L (6.0

5.4 L engine

5.7 L (6.0

quarts) with filter

quarts) with filter

change

change

1.9L (2.0 quarts) 4R70W-13.1L (13.9 quarts)

E4OD (4 x 2) - 15.04L (15.9

quarts)

E4OD (4 x 4) - 15.51L (16.4

quarts)

4.1 L ( 4.5 quarts)

17.9 L (19.9 quarts)

17.0 L (18.0 quarts)

19.7 L (20.8 quarts) 5.7 L (6.0 quarts) 2.3 L (2.4 quarts)

5.5 pints

3.5 pints

Refill capacities

Capacities - liters (quarts)

Engine crankcase

Transfer case Automatic transmission

Washer fluid reservoir 4.6 L Engine coolant - 2 Row radiator -1 Row radiator 5.4 L Engine coolant Engine oil Power steering fluid Capacites - pints Axle (rear) Ford 8.89 / 9.759 Ring Gear Conventional and Traction-Lok1
Axle (front) Ford 8.8 9 Ring Gear 1 Add 4 oz. of additive friction modifier C8AZ-19B546–A, Ford specification EST-M2C118–A, for complete fill of 8.8 inch and 9.75
inch ring gear Traction-Lok axles. Service refill capacities are determined by filling the rear axle 1/4 inch to 9/16 below the bottom of the filler hole.

214

exd_specifications

Capacities and specifications

exd_lubricant_specifications

SPECIFICATIONS

Lubricant specifications

Item

Ford part name

Ford part number

Ford Ultra-Clear

C9AZ-19550-AA

Ford

specification ESR-M17P5-A

Windshield washer fluid reservoir

Body hinges, latches, door striker plates and rotors, seat tracks, fuel filler door hinge and spring, hood latch, auxiliary latch Lock cylinders, swing-away spare tire carrier padlock Parking brake linkage pivots and clevises Brake master cylinder

Brake pedal pivot points and clevises

Windshield Washer Fluid Concentrate Multi-Purpose

Grease

OR -BA

D7AZ-19584-AA

ESR-M1C159-A

OR

AND

D0AZ-19584-AA

ESB-M1C93-B

Penetrating Lubricant

Premium Life Long Grease

E8AZ-19A501-B ESB-M2C75-B

XG-1-C

ESA-M1C75-B

High

C6AZ-19542-AA ESZ-M6C25-A

Performance DOT 3 Brake

Fluid

Engine Oil SAE-10W

WSS-M2C153-F

215

Capacities and specifications

Item

Ford part name

Driveshaft, slip sline, double Carden joint center ball Door weather-strips

Engine coolant

Premium Long

Life Grease

Silicone Lubricants

Ford Premium Cooling System

Fluid

Ford part number XG-1-C

Ford

specification ESA-M13P4-A

COAZ-19553-AA

ESR-M13P4-A

AND

D7AZ-19553-AA E2FZ-19549-AA ESE-M97B44-A

Steering linkage Premium Long

XG-1-C

ESA-M1C75-B

Engine oil

4x4 front wheel bearings, 4x4
spindle needle bearings, spindle thrust bearings & front drive axle u-joint/slip sline Automatic transmission

Life Grease

Motorcraft Motor Oil 5W30 Super

Premium

XO-5W30-QSP WSS-M2C153-F

with API

Certification

Mark

High

E8TZ-19590-A ESA-M1C198-A

Temperature 4x4 Front Axle

& Wheel

Bearing Grease

Motorcraft MERCONT Automatic

Transmission

Fluid

xt-2-qdx

MERCONT

Power steering reservoir

Premium Power Steering Fluid

E6AZ-19582-AA ESW-M2C33-F

216

Capacities and specifications

Ford part number

specification E6TZ-19581-A ESF-M1C160-A

Ford

(FL-1A) D9AZ

-6731-A

ES-E1ZE

-6714-AA

D7AZ-19590-A ESA-M1C172-A

XG-1-C

ESA-M1C175-B

F1TZ-19580-B WSL-M2C192-A

XY-75W90-QL WSP-M2C201-A

XT-2-QDX

MERCONT

Item

Ford part name

Speedometer Cable Lubricant

Speedometer, parking brake cable Engine oil filter Motorcraft Long Life

Disc brake caliper rails

Accelerator throttle lever and transmission kickdown lever ball studs Ford conventional and traction lock rear axle Ford front axle

Transfer case - Four wheel drive

Oil Filter Disc Brake Caliper Slide

Grease

Premium Long

Life Grease

Motorcraft High

Performance Synthetic Rear

Axle Lube Thermally

Stable

Motorcraft Front Axle Lubricant

Motorcraft MERCONT Automatic

Transmission

Fluid

Exhaust control valve

Rust penetrant and inhibitor

F219A501-A

ESR-M99C56-A

217

Capacities and specifications

ENGINE DATA

exd_engine_data

Component

4.6 L engine

5.4 L engine

Required fuel grade Induction system Firing order/ijection timing Spark plug gap Ignition system

VEHICLE DIMENSIONS

87 octane

tuned runner & plenum

1-3-7-2-6-5-4-8

.054

E.I. DIS

coil on plug

exd_dimensions_vehicle

218

Capacities and specifications

55

Dimensions

1 - Overall length 2 - Overall width

3 - Maximum height

4 - Wheelbase 5 - Front track

mm(inches)

5197 mm (204.6 in) 2027 mm (79.8 in) 1963 mm (77.3 in) 3023 mm (119.0 in) 1661 mm (65.4 in)

IDENTIFYING YOUR VEHICLE

Vehicle identification tag The vehicle identification tag is located on the front panel of the engine compartment. This tag bears technical information on your vehicle and identifies various components.

exd_plate_identification

exd_vin_number

219

Capacities and specifications

Vehicle identification number The vehicle identification number (VIN) is attached to a metal tag and is located on the front driver’s side of the instrument panel. The VIN tag may be seen by looking through the windshield from the outside of the vehicle.

UF0AXXGAGAJK07767

Engine number The engine number is stamped on the engine block.

exd_engine_number

220

Reporting safety defects

com_reporting_defects.01

REPORTING SAFETY DEFECTS (U.S. ONLY) If you believe that your vehicle has a defect that could cause a crash, or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to Ford Motor Company.

If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393
(202–366–0123 in the Washington D.C. area) or write to: NHTSA U.S. Department of Transportation 400 Seventh Street Washington D.C. 20590
You can also obtain other information about motor vehicle safety from the Hotline.

221

Index

Air bag supplemental restraint system ..........................................87
and child safety seats ..............88
description ................................87
disposal ......................................91
indicator light ...........................90
passenger air bag .....................89
Air cleaner filter .......................179
Air conditioning

auxiliary heater and air conditioner ................................37
Air suspension ...........................111
Anti-theft system ........................67
Battery .......................................176
jumping a disabled battery ....151
Brakes ........................................107
adjustment ..............................107
anti-lock ...................................107
fluid, checking and adding ....162
Brake-shift interlock .................117
Break-in period .............................3
Bulbs, replacing .................198,205
headlamps ...............................199
rear lamps ...............................204
specifications ..........................205
Capacities for refilling fluids ...213, 215
Changing a tire .........................147
Cleaning your vehicle ...............206
engine compartment ..............208
fabric ........................................211
instrument panel ....................211
plastic parts ............................209
tail lamps .................................210
washing ....................................206
waxing .....................................207
wheels ......................................208
Climate control system .........27,28
air conditioning ...............32,33,34
defrosting ..................................65
heating .......................................33

222

Compass, electronic

calibration .................................52
set zone adjustment .................52
Console, description ...................63
Controls .......................................64
Defrost

windshield .................................34
Emission control system ..........194
Engine .................................158,218
Engine block heater .................104
Engine coolant ..........................165
checking hoses .......................168
disposal ....................................167
refill capacities ........................167

Engine oil

changing oil and oil filter .......162
specifications ..........................159

Entry system

illumination ...............................54
Exhaust fumes ..........................106
Fail safe cooling ........................169
Floor mats ..............................65,66
Foglamps ..............................20,203
Four-Wheel Drive vehicles

control trac .............................119
special driving instructions ...120, 121

Fuel

calculating fuel economy .......193
improving fuel economy ........133
octane rating ...........................191
quality ......................................191
safety information relating to automotive fuels .....................189
Fuel pump shut-off switch .......134
Gauges, Electronic ......................14
GVWR (Gross Vehicle Weight Rating) .......................................123
Hazard flashers .........................134
Hitch ..........................................131
Identification Number, Vehicle (VIN) ..........................................219

Idle

relearning ................................178
Ignition .........................................68
Instrument panel ........................20
Jack ..............................................66
Jump-starting your vehicle 151,152
attaching cables ......................152
disconnecting cables ..............153

Lamps

interior lamps ...........................54
parking lamps .........................201

Lights, warning and indicator

anti-lock brakes (ABS) ............12
brake ..........................................10
charging system ..........................9
high beam .................................12
safety belt ............................10,86
Message center ...........................17
english/metric button ...............18
low fuel level ........................18,19
Motorcraft parts ........................213
Odometer .....................................17
Overdrive .....................................48
Overdrive lockout button ...........11
Overhead console

compass/temperature display ..50

Power features

door locks ..................................60
windows ...............................58,59

Power steering

fluid, checking and adding ....170
Rear console ................................63
Rear window

wiper ..........................................46
Relays ........................................135
Remote entry system

locking/unlocking doors ...........69
panic alarm ...............................69
replacement/additional transmitters ...............................70
replacing the batteries .............70
Reporting safety defects ..........221

Index

Safety restraints

extension assembly ..................85
for children ...............................91
lap and shoulder belts ........82,83
proper use ............................80,81
Safety seats for children ............94
attaching with tether straps ....99
automatic locking mode (retractor) ............................95,98
Seats ............................................72
bench (60-40 split) .............72,73
lumbar support .........................73
power seat recliner/lumbar ......74
rear flip fold seat ......................75
rear seat access ........................74
third row seat .................76,77,79
Servicing your vehicle ..............155
precautions when servicing ...155

Special notice

utility-type vehicles ....................2
Speed control ..............................41
accelerating ...............................42
resetting ....................................43
resuming a set speed ...............43
turning off .................................41
Speedometer ...............................14
Starting your vehicle ................100

preparing to start your vehicle .....................................101
starting a warm engine ..........103
Steering, power .........................109
Steering wheel ............................40
Tachometer

mechanical cluster ...................15

Temperature control (see Climate control) .....................28,29
Tires

changing ..................................144
inspection and maintenance ..182
tire grades ...............................182
treadwear ................................182
Traction-lok rear axle ...............111

223

Warning chimes

headlamps on ............................14
key in ignition ...........................14
safety belt .................................13
Warning lights (see Lights) .8,144, 145

Windows

accessory delay .........................59

Windshield washer fluid and wipers ........................................179
checking and adding fluid .....164
operation ..............................44,45
Wrecker towing .........................154

Index

Trailer towing

calculating maximum trailer weight ......................................127

Transfer case (see Differential fluid) ...................................175,176
Transmission ......................114,172
Transmission control switch ......49
Trip odometer .............................17
Turn signal ..................................47
indicator lights ..........................12
Vehicle dimensions ...................218
Vehicle headlamp aiming device (VHAD) .........................206
Ventilating your vehicle ...........105
Voltmeter (see Battery voltage gauge) ..........................................16

224

Filling station information

FILLING STATION INFORMATION

exd_filling_info

4x2

tank

Fuel Fuel capacity (standard suspension) Fuel tank capacity - 4x2 (with air suspension) Fuel tank capacity - 4x4
Engine oil Hood release

Unleaded fuel only - Octane 87
98 L (26 gallon)

114 L (30 gallon)

114 L (30 gallon) WSS-M2C153-F* Pull handle under the left side of the instrument panel.

* Use only oil displaying the American Petroleum Institute certification mark — SAE 5W-30
preferred.

232

Before driving

Introduction

Instrumentation

Controls and features

Seating and safety restraints

Starting and driving

Starting

Driving

Roadside emergencies

Servicing

Maintenance and care

Capacities and specifications

Reporting safety defects

Index

Contents

20

72

100

107

134

155

213

221

222

com_icons.01

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Introduction

ICONS AND WARNINGS

ICONS Indicates a warning. Read the following section on Warnings for a full explanation of them.

Indicates that vehicle information related to recycling and other environmental concerns will follow. We must all play our part in protecting the environment. Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards this aim.

WARNINGS How can you reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment? In this owner’s guide, answers to such questions are contained in comments highlighted by the warning triangle symbol.

NOTICE TO OWNERS OF UTILITY TYPE VEHICLES Before you drive your vehicle, please read this owner’s guide carefully. Your vehicle is not a passenger car. In vehicles of this type, incorrect operation may result in unpredictable handling behavior. Be sure to read Control Trac – Automatic Four–Wheel Drive System (if equipped) in the

Driving chapter as well as the special “Four Wheeling” supplement included with AWD and 4WD vehicles.

BREAKING-IN YOUR VEHICLE There are no particular breaking-in rules for your vehicle. Simply avoid driving too briskly during the first 1,600 km (1,000 miles) of driving. Vary speeds frequently. This is necessary to give the moving parts a chance to break in. If possible, you should avoid full use of the brakes for the first 1,600 km (1,000 miles). From 1,600 km (1,000 miles) onwards you can gradually increase the performance of your vehicle up to the permitted maximum speeds.

INFORMATION ABOUT THIS GUIDE The information found in this guide was in effect at the time of printing. Ford may change the contents without notice and without incurring obligation.

SPECIAL NOTICES

Using your vehicle as an ambulance

Do not use this vehicle as an ambulance.

Introduction

com_breaking_vehicle.01

com_info_guide.01

exd_special_notices_title

exd_special_ambulance

exd_special_plow

Introduction

Using your vehicle as a snowplow

Do not use this vehicle for snowplowing.

Instrumentation

Fuel gauge

(pg. 15)

Speed control (pg. 41)

Gearshift (pg. 114)

Speedometer

(pg. 14)

Tachometer

(pg. 15)

Engine oil

pressure gauge

(pg. 16)

Charging system gauge (pg. 16)

Engine coolant

temperature

gauge (pg. 15)

OR M

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18

OR M

OR M

INT 2INT 1
OFF

ON

OFF

PANEL

DIM

AUTO LAMP

40
40

50
50

80
80

60
60

30
30

60
60

100
100

70
70

O V E R D R I V E O F F

40
40

0 0 0 0 0 5
0 0 0 0 0 5

120
120

20
20

80
80
90
90

140
140

20 km/h 20 km/h

SRS

RES

SET

ACCEL

COAST

Transmission

control switch (pg. 48)

Driver air bag

(pg. 87)

Headlamp control

(pg. 20)

Turn signal and

wiper/washer control

(pg. 44)

Instrument panel dimmer

switch (pg. 22)

Instrumentation

Vents (pg. 28)

Electronic sound system

(pg. 24)

VOL – PUSH ON

AM FM BASS TREB

FM 1

ST

BAL FADE

CLK

AUTO SET

SEEK

TUNE DISCS

SCAN

EJ

DOLBY SYSTEM

TAPE CD

REW

FF

SIDE 1-2

COMP

SHUFFLE

4WD HIGH

4WD LOW

2WD

LO

HI

OFF

PANEL

*A/C

*MAX A/C

PANEL & FLOOR

FLOOR FLR & DEF

DEF

COOL

WARM

Auxiliary power point

(pg. 63)

4WD Control*

(pg. 119)

Climate controls

(pg. 27)

* if equipped

3

THEFT THEFT

RPMx1000
RPMx1000

ABS ABS

CHECK ENGINE

FUEL RESET

LOW

RANGE

4x4

LOW FUEL

exd_warning_lights

exd_fuel_low exd_coolant_light

exd_washer_low

Instrumentation

INSTRUMENT CLUSTER WARNING LIGHTS AND CHIMES

LOW LOW FUEL FUEL

DOOR AJAR

BRAKE

18
18

40
40

50
50

80
80

60
60

30
30

60
60

100
100

70
70

40
40

0 0 0 0 0 5
0 0 0 0 0 5

20
20

20 km/h 20 km/h

10
10

0 0 1 0
0 0 1 0

120
120

140
140

80
80
90
90
100
100

Your vehicle is equipped with the following instrument cluster:

Low fuel Illuminates when the fuel level is low.

Engine coolant temperature Illuminates briefly when the ignition key is turned to On. Illuminates when the engine coolant temperature is high. Stop the engine and check the engine coolant level as soon as possible. Refer to Checking and adding engine coolant and What you should know about fail-safe cooling in the Maintenance and care section.

Low washer fluid Illuminates briefly when the ignition is turned to On. Also illuminates when the windshield washer fluid is low.

Oil pressure Illuminates briefly when the ignition key is turned to On. Illuminates when the oil pressure is low. Stop the engine and check the engine oil level as soon as possible. Refer to Checking and adding engine oil in the Maintenance and care section. The oil pressure and engine coolant warning lights share the same lightbulb — if one of the warning lights illuminates, they both do.

Door ajar Illuminates when the ignition switch is in the ON or START position and any door is open.

Charging system Briefly illuminates when the ignition is turned on and the engine is off. The light also illuminates when the battery is not charging properly, requiring electrical system service.

Instrumentation

LOW WASH

exd_oil_pressure_light

exd_door_ajar_light

exd_charging_system

com_brake_system.01

DOOR AJAR

Instrumentation

Brake system warning Extinguishes when the parking brake is released. Illumination after releasing the parking brake indicates low brake fluid level.

Safety belt Illuminates when the ignition is switched on to remind you to fasten your safety belts. For more information, refer to Using the safety restraints properly in the Seating and safety restraints chapter.

Air bag readiness Briefly illuminates when the ignition is turned to On. If the light fails to illuminate, continues to flash or remains on, have the system serviced. For more information, refer to Supplemental restraints system (SRS) in the Seating and safety restraints chapter.

Check engine warning light This light illuminates when the engine’s Emission Control System requires service. It will also illuminate when the ignition key is in the On position and the engine is off. Refer to What you should know about the On-board diagnostic (OBD II) system in the Maintenance and care chapter.

10

BRAKE

com_safety_belt.01

exd_air_bag

exd_check_engine

exd_tcil_light

CHECK ENGINE

Transmission control indicator light (TCIL) The TCIL (OFF), located on the end of the gearshift lever, may flash steadily if a malfunction has been detected. If the TCIL is flashing, contact your Ford dealer as soon as possible. If this condition persists, damage to the transmission could occur. For more information, refer to the Driving chapter.

Automatic four wheel drive indicator (if equipped) Illuminates when A4WD (automatic 4–wheel drive) is engaged.

4x4 (if equipped) Illuminates when the 4H (Four-Wheel Drive) or 4L (Four-Wheel Drive Low) is engaged.

4x4 low range (if equipped) Illuminates when 4L (Four-Wheel Drive Low) is engaged.

Instrumentation

OVERDRIVE OFF

exd_4x4_high exd_a4wd_light

A4WD

4x4

exd_low_range

com_anti-lock_brake.01

LOW RANGE

11

Instrumentation

Anti-lock brake system (ABS) Momentarily illuminates when the ignition is turned on and the engine is off. If the light stays on or continues to flash, the ABS needs to be serviced.

Fuel reset Illuminates when the ignition key is turned to the ON position and the fuel pump shut-off switch has been activated. For more information , refer to Fuel pump shut-off switch in the Roadside emergencies chapter.

Anti-theft system Briefly illuminates when the ignition is turned to the ON position to verify that the passive anti-theft system is operating properly.

High beams Illuminates when the headlamp high beams are on.

Turn signal Illuminates when the left or right turn signal or the hazard lights are turned on.

12

ABS

FUEL RESET

THEFT

exd_reset_fuel

exd_theft_light

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com_turn_signal.01

exd_air_suspension

Check air suspension Illuminates briefly when the ignition is turned to the ON position and the engine is OFF. The light also illuminates when the air suspension system requires servicing.

Testing warning lights

LOW LOW FUEL FUEL

DOOR AJAR

BRAKE

18
18