2003 Ford Escape Owners Manual

Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal to the rated refill capacity of the fuel tank as listed in the Refill capacities section of this chapter. The advertised capacity is the amount of the indicated capacity and the empty reserve combined. Indicated capacity is the difference in the amount of fuel in a full tank and a tank when the fuel gauge indicates empty. Empty reserve is the small amount of fuel remaining in the fuel tank after the fuel gauge indicates empty. The amount of usable fuel in the empty reserve varies and should not be relied upon to increase driving range. When refueling your

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Maintenance and Specifications

the tank is filled.

same direction each time you fill up.

an error in the reading will result if the engine is left running.

vehicle after the fuel gauge indicates empty, you might not be able to refuel the full amount of the advertised capacity of the fuel tank due to the empty reserve still present in the tank. For consistent results when filling the fuel tank: • Turn the engine/ignition switch to the off position prior to refueling, • Use the same filling rate setting (low — medium — high) each time • Allow no more than 2 automatic click-offs when filling. • Always use fuel with the recommended octane rating. • Use a known quality gasoline, preferably a national brand. • Use the same side of the same pump and have the vehicle facing the • Have the vehicle loading and distribution the same every time. Your results will be most accurate if your filling method is consistent. Calculating fuel economy 1. Fill the fuel tank completely and record the initial odometer reading (in kilometers or miles). 2. Each time you fill the tank, record the amount of fuel added (in liters or gallons). 3. After at least three to five tank fill-ups, fill the fuel tank and record the current odometer reading. 4. Subtract your initial odometer reading from the current odometer reading. 5. Follow one of the simple calculations in order to determine fuel economy:

Calculation 1: Multiply liters used by 100, then divide by total kilometers traveled. Calculation 2: Divide total miles traveled by total gallons used.

Keep a record for at least one month and record the type of driving (city or highway). This will provide an accurate estimate of the vehicle’s fuel economy under current driving conditions. Additionally, keeping records during summer and winter will show how temperature impacts fuel economy. In general, lower temperatures give lower fuel economy. Driving style — good driving and fuel economy habits Give consideration to the lists that follow and you may be able to change a number of variables and improve your fuel economy.

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Maintenance and Specifications

fuel.

economy.

Habits • Smooth, moderate operation can yield up to 10% savings in fuel. • Steady speeds without stopping will usually give the best fuel • Idling for long periods of time (greater than one minute) may waste • Anticipate stopping; slowing down may eliminate the need to stop. • Sudden or hard accelerations may reduce fuel economy. • Slow down gradually. • Driving at reasonable speeds (traveling at 88 km/h [55 mph] uses 15% • Revving the engine before turning it off may reduce fuel economy. • Using the air conditioner or defroster may reduce fuel economy. • You may want to turn off the speed control in hilly terrain if unnecessary shifting between third and fourth gear occurs. Unnecessary shifting of this type could result in reduced fuel economy.

less fuel than traveling at 105 km/h [65 mph]).

reduce fuel economy.

• Warming up a vehicle on cold mornings is not required and may • Resting your foot on the brake pedal while driving may reduce fuel • Combine errands and minimize stop-and-go driving. Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fuel • Use recommended engine oil. Refer to Lubricant specifications in • Perform all regularly scheduled maintenance items. Follow the

this chapter.

economy.

economy.

recommended maintenance schedule and owner maintenance checks found in your vehicle scheduled maintenance guide.

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Maintenance and Specifications

at any speed.

Conditions • Heavily loading a vehicle or towing a trailer may reduce fuel economy • Carrying unnecessary weight may reduce fuel economy (approximately • Adding certain accessories to your vehicle (for example bug

0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).

driving on hilly terrain.

deflectors, rollbars/light bars, running boards, ski/luggage racks) may reduce fuel economy.

12–16 km (8–10 miles) of driving.

cruise gear and with steady pressure on the gas pedal.

• Using fuel blended with alcohol may lower fuel economy. • Fuel economy may decrease with lower temperatures during the first • Driving on flat terrain offers improved fuel economy as compared to • Transmissions give their best fuel economy when operated in the top • Close windows for high speed driving. EPA window sticker Every new vehicle should have the EPA window sticker. Contact your dealer if the window sticker is not supplied with your vehicle. The EPA window sticker should be your guide for the fuel economy comparisons with other vehicles. It is important to note the box in the lower left corner of the window sticker. These numbers represent the Range of L/100 km (MPG) expected on the vehicle under optimum conditions. Your fuel economy may vary depending upon the method of operation and conditions.

EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and a catalytic converter which will enable your vehicle to comply with applicable exhaust emission standards. To make sure that the catalytic converter and other emission control components continue to work properly: • Use only the specified fuel listed. • Avoid running out of fuel. • Do not turn off the ignition while your vehicle is moving, especially at

high speeds.

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Maintenance and Specifications • Have the items listed in your scheduled maintenance guide performed

according to the specified schedule.

The scheduled maintenance items listed in the scheduled maintenance guide are essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.

Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine

compartment and exhaust system, which can start a fire.

Illumination of the temperature warning light, fluid leaks, strange odors, smoke or loss of engine power, could indicate that the emission control system is not working properly.

indicator, charging system warning light or the

Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment.

Do not make any unauthorized changes to your vehicle or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles are not permitted to intentionally remove an emission control device or prevent it from working. Information about your vehicle’s emission system is on the Vehicle Emission Control Information Decal located on or near the engine. This decal identifies engine displacement and gives some tune up specifications. Please consult your Warranty Guide for complete emission warranty information.

On board diagnostics (OBD-II) Your vehicle is equipped with a computer that monitors the engine’s emission control system. This system is commonly known as the On Board Diagnostics System (OBD-II). This OBD-II system protects the environment by ensuring that your vehicle continues to meet government emission standards. The OBD-II system also assists the service technician in properly servicing your vehicle. When the Check Engine/Service Engine Soon light illuminates, the OBD-II system has

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Maintenance and Specifications

detected a malfunction. Temporary malfunctions may cause your Check Engine/Service Engine Soon light to illuminate. Examples are: 1. The vehicle has run out of fuel. (The engine may misfire or run poorly.) 2. Poor fuel quality or water in the fuel. 3. The fuel cap may not have been securely tightened. These temporary malfunctions can be corrected by filling the fuel tank with good quality fuel and/or properly tightening the fuel cap. After three driving cycles without these or any other temporary malfunctions present, the Check Engine/Service Engine Soon light should turn off. (A driving cycle consists of a cold engine startup followed by mixed city/highway driving.) No additional vehicle service is required. If the Check Engine/Service Engine Soon light remains on, have your vehicle serviced at the first available opportunity.

indicator on.

indicator is on, refer to the

Readiness for Inspection/Maintenance (I/M) testing In some localities, it may be a legal requirement to pass an I/M test of the on-board diagnostics system. If your description in the Warning lights and chimes section of the Instrument Cluster chapter. Your vehicle may not pass the I/M test with the If the vehicle’s powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a “not ready for I/M test” condition. To ready the on-board diagnostics system for I/M testing, a minimum of 30 minutes of city and highway driving is necessary as described below: • First, at least 10 minutes of driving on an expressway or highway. • Next, at least 20 minutes driving in stop-and-go, city-type traffic with

at least four idle periods.

Allow the vehicle to sit for at least eight hours without starting the engine. Then, start the engine and complete the above driving cycle. The engine must warm up to its normal operating temperature. Once started, do not turn off the engine until the above driving cycle is complete.

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Maintenance and Specifications

CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary, use only MERCON威 ATF.

1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge indicator will be near the center of the normal area between H and C). 2. While the engine idles, turn the steering wheel left and right several times. 3. Turn the engine off. 4. Check the fluid level in the reservoir. It should be between the MIN and MAX lines. Do not add fluid if the level is in this range.

5. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the range between the MIN and MAX lines. Be sure to put the cap back on the reservoir.

BRAKE/CLUTCH FLUID RESERVOIR Brake and clutch systems are supplied from the same reservoir.

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Maintenance and Specifications

The fluid level will drop slowly as the brakes wear, and will rise when the brake components are replaced. Fluid levels between the “MIN” and “MAX” lines are within the normal operating range, there is no need to add fluid. If the fluid levels are outside of the normal operating range, the performance of your brake system could be compromised, seek service from your dealer immediately.

TRANSMISSION FLUID

Checking automatic transmission fluid (if equipped) Refer to your scheduled maintenance guide for scheduled intervals for fluid checks and changes. Your transaxle does not consume fluid. However, the fluid level should be checked if the transaxle is not working properly, i.e., if the transaxle slips or shifts slowly or if you notice some sign of fluid leakage. Automatic transmission fluid expands when warmed. To obtain an accurate fluid check, drive the vehicle until it is warmed up (approximately 30 km [20 miles]). If your vehicle has been operated for an extended period at high speeds, in city traffic during hot weather or pulling a trailer, the vehicle should be turned off for about 30 minutes to allow fluid to cool before checking. 1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating temperature. 2. Park the vehicle on a level surface and engage the parking brake. 3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges. Allow sufficient time for each gear to engage. 4. Latch the gearshift lever in P (Park) and leave the engine running. 5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If necessary, refer to Identifying components in the engine compartment in this chapter for the location of the dipstick. 6. Install the dipstick making sure it is fully seated in the filler tube. 7. Remove the dipstick and inspect the fluid level. The fluid should be in the crosshatch zone for normal operating temperature.

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Maintenance and Specifications

Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the outside temperatures are above 10°C (50°F).

Correct fluid level The transmission fluid should be checked at normal operating temperatures 66°C-77°C (150°F-170°F) on a level surface. The normal operating temperature can be reached after approximately 30 km (20
miles) of driving. The transmission fluid should be in the crosshatch zone if at normal operating temperature (66°C-77°C [150°F-170°F]).

High fluid level Fluid levels above the crosshatch zone may result in transaxle failure. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. High fluid levels can be caused by an overheating condition. Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used. The type of fluid used is normally indicated on the dipstick and also in the Lubricant specifications section in this chapter. Use of a non-approved automatic transmission fluid may cause internal transaxle component damage. If necessary, add fluid in 250 ml (1/2 pint) increments through the filler tube until the level is correct. If an overfill occurs, excess fluid should be removed by a qualified technician. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage.

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Maintenance and Specifications

Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result in damage to internal transmission components.

Checking and adding manual transmission fluid (if equipped) 1. Park the vehicle on a level surface. 2. Engage the parking brake fully – put in first gear. 3. Assure the vehicle cannot move. 4. Clean the filler plug. 5. Remove the filler plug and inspect the fluid level. 6. Fluid level should be at bottom of the opening. 7. Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening. 8. Install and tighten the fill plug securely. Use only fluid that meets Ford specifications. Refer to the Refill capacities in this chapter.

CLUTCH FLUID (IF EQUIPPED) The clutch master cylinder and brake master cylinder are part of the same system; both are refillable through the brake master cylinder with brake fluid. For more information on brake fluid maintenance, refer to Brake fluid in this chapter.

Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes. Seek medical if irritation persists. If taken internally, drink water and induce vomiting. Seek medical attention immediately.

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Maintenance and Specifications

AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft Part Numbers. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running.

Changing the air filter element 1. Loosen the clamp that secures the air inlet tube to the engine air filter cover and disconnect the tube from the cover. 2. Release the clamps that secure the air filter housing cover. 3. Carefully separate the two halves of the air filter housing.

4. Remove the air filter element from the air filter housing. 5. Wipe the air filter housing and cover clean to remove any dirt or debris and to ensure good sealing. 6. Install a new air filter element. Be careful not to crimp the filter element edges between the air filter housing and cover. This could cause filter damage and allow unfiltered air to enter the engine if not properly seated.

7. Replace the air filter housing cover and secure the clamps. 8. Replace the air inlet tube and secure the clamp.

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Maintenance and Specifications

Note: Failure to use the correct air filter element may result in severe engine damage. The customer warranty may be voided for any damage to the engine if the correct air filter element is not used.

INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING New vehicles are fitted with tires that have a rating on them called Tire Quality Grades. The Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: • Treadwear 200 Traction AA Temperature A These Tire Quality Grades are determined by standards that the United States Department of Transportation has set. Tire Quality Grades apply to new pneumatic tires for use on passenger cars. They do not apply to deep tread, winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it.

Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and one-half (1 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices, and differences in road characteristics and climate.

Traction AA A B C The traction grades, from highest to lowest are AA, A, B, and C. The grades represent the tire’s ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance.

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Maintenance and Specifications

The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include

acceleration, cornering, hydroplaning or peak traction characteristics.

Temperature A B C The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law.

The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed,

underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure.

SERVICING YOUR TIRES

Checking the tire pressure • Use an accurate tire pressure gauge. • Check the tire pressure when tires are cold, after the vehicle has been

parked for at least one hour or has been driven less than 5 km (3
miles). • Adjust tire pressure to recommended specifications found on the Certification Label. Tire pressure information can also be found on the Tire Information label located on the inside of the fuel filler door.

Improperly inflated tires can affect vehicle handling and can fail suddenly, possibly resulting in loss of vehicle control, vehicle

rollover and/or personal injury.

Tire rotation Because your vehicle’s tires perform different jobs, they often wear differently. To make sure your tires wear evenly and last longer, rotate

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Maintenance and Specifications

them as indicated in the scheduled maintenance guide. If you notice that the tires wear unevenly, have them checked. • Four tire rotation

Replacing the tires Replace the tires when the wear band is visible through the tire treads. Due to exposure to the elements and exhaust you should replace the spare tire when you replace the other tires.

When replacing full size tires, never mix radial bias-belted, or bias-type tires. Use only the tire sizes that are listed on the

Certification Label. Make sure that all tires are the same size, speed rating, and load-carrying capacity. Use only the tire combinations recommended on the label. If you do not follow these precautions, your vehicle handling may be affected which can lead to loss of vehicle control, vehicle rollover and/or personal injury.

Make sure that all replacement tires are of the same size, type, speed rating, load-carrying capacity and tread design (e.g., “All

Terrain”, “Touring”, etc.), as originally offered by Ford.

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Maintenance and Specifications

Do not replace your tires with “high performance” tires or larger size tires.

Failure to follow these precautions may adversely affect the handling of the vehicle, and increase the risk of loss of vehicle

control, vehicle rollover and/or personal injury.

Tires that are larger or smaller than your vehicle’s original tires may also affect the accuracy of your speedometer.

USING SNOW TIRES AND TRACTION DEVICES

Snow tires must be the same size and grade as the tires you currently have on your vehicle.

The tires on your vehicle have all-weather treads to provide traction in rain and snow. However, in some climates, using snow tires or traction devices may be necessary. Follow these guidelines when using snow tires and traction devices: • SAE class “S” cable should be used only on front axle for P235/70R16
tires. With P225/70R15 and P215/70R16 tires, SAE class “S” cables can be used on both the front and rear wheels. • Install cables or chains securely, verifying that the cables or chains do • Drive cautiously. If you hear the cables or chains rub or bang against the vehicle, stop and retighten them. If this does not work, remove the cables or chains to prevent vehicle damage.

not touch any wiring, brake lines or fuel lines.

• Avoid overloading your vehicle. • Remove the cables or chains when they are no longer needed. • Do not use cables or chains on dry roads. • Do not exceed 48 km/h (30 mph) with tire cables or chains on your

vehicle.

Consult your dealer for information on other Ford approved methods of traction control.

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Maintenance and Specifications

MOTORCRAFT PART NUMBERS Component

2.0L DOHC I4
Zetec engine FA-1683
FG-800-A BXT-96R FL-400S EV-263
AZFS-32FE 3

3.0L DOHC V6 Duratec engine FA-1683
FG-800-A BXT-40R FL-820-S EV-243
AGSF-32W

Air filter element 1
Fuel filter Battery Oil filter PCV valve Spark plugs 2
1Failure to use the correct air filter element may result in severe engine damage. The customer warranty may be voided for any damage to the engine if the correct air filter element is not used. 2Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information. 3If a spark plug is to be removed for inspection, it must be reinstalled in the same cylinder. If a spark plug needs to be replaced, use only spark plugs with the service part number suffix letter as shown on the engine decal.

Ford Part Name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada)

Application

Capacity

All

Fill to line on reservoir

2.0L I4 Zetec engine

4.25L (4.5
quarts)

3.0L V6 Duratec engine

5.2L (5.5
quarts)

REFILL CAPACITIES Fluid

Brake fluid (and clutch fluid if equipped)

Engine oil (including filter change)6

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Maintenance and Specifications

Fluid

Fuel tank

Ford Part Name N/A

Power steering fluid Transmission fluid 1

Motorcraft MERCON威 ATF Motorcraft SAE 75W-90
API GL-4 Gear Oil Motorcraft MERCON威 ATF

Power Take-off Unit

Motorcraft SAE 75W-140 High Performance Synthetic Rear Axle Lubricant Motorcraft SAE 80W-90
Premium Rear Axle Lubricant

Application

Capacity

2.0L I4 Zetec engine 3.0L V6 Duratec engine All

61L (16 gallons)

61L (16 gallons)

Fill to line on reservoir 2.7L (2.85
quarts) 2
2.2L (2.32
quarts) 2
8.5L (9.0
quarts)

Manual transaxle (2WD) Manual transaxle (4X4) 2.0L engine with Automatic transaxle and oil cooler 3.0L engine with Automatic transaxle and oil cooler 4X4 (Automatic) 0.35L (12

9.6L (10.2
quarts) 3

ounces)

4X4 (Manual)

0.35L (12
ounces)

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Maintenance and Specifications

Fluid

Ford Part Name

Application

Capacity

Engine coolant 4 Motorcraft

Premium Gold Engine Coolant (yellow-colored)

Rear axle lubricant

Windshield washer fluid

Motorcraft SAE 80W-90
Premium Rear Axle Lubricant Motorcraft Premium Windshield Washer Concentrate

2.0L I4 Zetec engine with manual transaxle 2.0L I4 Zetec engine with automatic transaxle 3.0L V6 Duratec engine with automatic transaxle 4X4

5.0L (5.3
quarts)

6.0L (6.3
quarts)

10.0L (10.6
quarts)

1.4L (2.96 pints)

All

2.6L (2.7
quarts)

1Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. MERCON威 and MERCON威 V are not interchangeable. DO NOT mix MERCON威 and MERCON威 V. Refer to your scheduled maintenance guide to determine the correct service interval. 2Service refill capacity is determined by filling the transmission to the bottom of the filler hole with the vehicle on a level surface. 3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range. 4Add the coolant type originally equipped in your vehicle. 5Fill to 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole. 6Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C153–H and the API Certification mark.

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Maintenance and Specifications

LUBRICANT SPECIFICATIONS Item

Ford Part Name or equivalent Multi-Purpose Grease

Body hinges, latches, door striker plates and rollers, seat tracks, fuel filler door hinge and spring, primary and auxiliary hood latches Hydraulic clutch fluid and brake fluid

Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft Premium Long Life Grease Engine coolant 1 Motorcraft

Halfshaft CV joints

Premium Gold Engine Coolant (yellow-colored) Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Motorcraft SAE 75W-90 Gear Oil Motorcraft MERCON威 ATF Motorcraft MERCON 威ATF

Engine oil

Manual transaxle

Automatic transaxle2
Power steering fluid

Ford Part Number XG-4 or XL-5

Ford Specification ESB-M1C93-B or ESR-M1C159-A

PM-1

ESA-M6C25-A and DOT 3

XG-1-C or XG-1-T or XG-1-K VC-7–A

ESA-M1C75-B

WSS-M97B51-A1

XO-5W20-QSP (US) CXO-5W20–LSP12
(Canada)

WSS-M2C153-H with API Certification Mark

F32Z-19C547–MA WSS-M2C203-A1

XT-2-QDX

MERCON威

XT-2-QDX

MERCON威

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Maintenance and Specifications

Item

Ford Part Name or equivalent Rear axle (4X4)4 Motorcraft SAE

Power Take-off(PTO) (4X4-Manual Transaxle) Power Take-off(PTO)3
(4X4-Automatic Transaxle) Windshield washer fluid

80W-90 Premium Rear Axle Lubricant Motorcraft SAE 80W-90 Premium Rear Axle Lubricant Motorcraft SAE 75W-140
Synthetic Rear Axle Lubricant Motorcraft Premium Windshield Washer Concentrate

Ford Part Number XY-80W90-QL

Ford Specification WSP-M2C197-A

XY-80W90-QL

WSP-M2C197-A

XY-75W140–QL

WSL-M2C192-A

ZC-32–A

WSB-M8B16–A2

1DO NOT USE Ford Extended Life Engine Coolant F6AZ-19544-AA, meeting Ford specification WSS-M97B44-D (orange in color) Refer to Adding engine coolant, in the Maintenance and Care chapter. 2Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. MERCON威 and MERCON威 V are not interchangeable. DO NOT mix MERCON威 and MERCON威 V. Refer to your scheduled maintenance guide to determine the correct service interval. 3The Power Take-off(PTO) is lubricated for life with synthetic lube. Lubricant levels are not to be checked or changed unless a leak is suspected or repair required. Replace Power Take-off(PTO) lubricant with specified synthetic lubricant anytime the unit is submerged in water. Never engage the 4X4 feature while on dry pavement. 44X4 vehicles exposed for prolonged periods to temperatures less than –40° C (-40° F) should change out the rear axle fluid to Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant, Ford part number XY-75W140–QL meeting Ford specification WSL-M2C192–A.

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Maintenance and Specifications

ENGINE DATA Engine

Cubic inches Required fuel Firing order Spark plug gap

Ignition system Compression ratio

2.0L DOHC I4 Zetec engine 121
87 octane 1-3-4-2
1.22-1.32 mm (0.048-0.052 inch) DIS 9.6:1

3.0L DOHC V6
Duratec engine 181
87 octane 1-4-2-5-3-6
1.32-1.42 mm (0.052-0.056 inch) Coil on plug 10.0:1

4 Door mm (in.) 1755 (69.1)/1774 (69.8)*

VEHICLE DIMENSIONS Dimensions (1) Vehicle height/ Maximum height* 1551 (61.1)/1530 (60.2) (2) Front track / rear 1780 (70.1) (3)Overall width (body) 2620 (103.1) (4) Wheelbase (5)Overall length 4393 (173.0) * Denotes a 4x4 vehicle with optional 16” tires

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Maintenance and Specifications

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Maintenance and Specifications

IDENTIFYING YOUR VEHICLE

Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the front door latch pillar on the driver’s side.

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Maintenance and Specifications

Vehicle identification number (VIN) The vehicle identification number is attached to a metal tag and is located on the driver side instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.)

XXXXXXXXXXXXXXXXX

1. World manufacturer identifier 2. Brake type and gross vehicle weight rating (GVWR) 3. Vehicle line, series, body type 4. Engine type 5. Check digit 6. Model year 7. Assembly plant 8. Production sequence number

Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block, transmission and frame.

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Accessories

Accessories

FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for your vehicle through your local authorized Ford, Lincoln, Mercury or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle. In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or replace any properly dealer-installed Ford accessory found to be defective in factory-supplied materials or workmanship during the warranty period, as well as any component damaged by the defective accessory. The accessory will be warranted for whichever provides you the greatest benefit: • 12 months or 20,000 km (12,000 miles) (whichever occurs first), or • the remainder of your new vehicle limited warranty. This means that genuine Ford accessories purchased along with your new vehicle and installed by the dealer are covered for the full length of your New Vehicle’s Limited Warranty — 3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a copy of the warranty. Not all accessories are available for all models. Following is a list of several Ford Genuine Accessory products. Not all accessories are available for all models. To find out what accessories are available for your vehicle, please contact your dealer or visit our online store at: www.fordaccessories.com.

Vehicle Security Non-decorative wheel protector locks Remote keyless entry Styled wheel protector locks Vehicle security systems

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Accessories

Comfort and convenience Cabin air filtration Cargo net Cargo organizers Cargo shades Cargo trays Carpeted cargo mat Cellular phone hands free system with voice recognition Engine block heater Engine oil cooler Interior dash trim kit Power point outlet (rear cargo area) Remote start Tire step

Travel equipment Auto headlamps with DRL (Daytime Running Lights) Daytime running lights Factory luggage rack adaptors: bike ski/snowboard First aid kit Framed luggage cover Highway safety kit Hitch mounted bike rack Luggage basket/box carrier Luggage basket light bracket Luggage divider Mirror I/S electrochromic compass with and without temperature display Pet guard Rear seat entertainment system (DVD) Removable luggage rack (Track riders) Removable luggage rack adapters: bike, ski/snowboard, canoe and kayak Running boards

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Running bars Soft luggage cover Trailer hitch (Class II) Trailer hitch bars and balls Trailer hitch receiver cover Trailer hitch wiring adaptor Trailgate table (hitch installed) and adaptor kit Wheels

Protection and appearance equipment Air bag anti-theft locks All weather floor mats Bumper guards Car/truck covers Cargo liners, interior (soft and rigid) Carpet floor mats Door edge guards Front end covers (full and sport) Grill guard Hood deflectors Locking gas cap Molded splash guards Moonroof deflector Rear air deflectors Side window air deflectors Step/sill plates Tail lamp surrounds (black and chrome) Universal floor mats

Accessories

231

Accessories

For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety compliance certification label). Consult your dealer for specific weight information. • The Federal Communications Commission (FCC) and Canadian Radio Telecommunications Commission (CRTC) regulate the use of mobile communications systems - such as two-way radios, telephones and theft alarms - that are equipped with radio transmitters. Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service technician.

• Mobile communications systems may harm the operation of your

vehicle, particularly if they are not properly designed for automotive use or are not properly installed. When operated, such systems may cause the engine to stumble or stall or cause the transmission to be damaged or operate improperly. In addition, such systems may be damaged or their performance may be affected by operating your vehicle. If you intend on fitting a mobile radio such as a citizens band radio (CB), please refer to your local dealer for Ford recommended installation guidelines. Ask you dealer to reference the “Ford Mobile Radio Installation Guidelines.” (Citizens band [CB] transceivers, garage door openers and other transmitters with outputs of five watts or less will not ordinarily affect your vehicle’s operation.) • Ford cannot assume responsibility for any adverse effects or damage

that may result from the use of such equipment.

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Index

Air bag supplemental restraint system ............................96–97, 100
and child safety seats ..............98
description ........................97, 100
disposal ....................................103
driver air bag ....................99, 101
indicator light .................100, 102
operation ...........................99, 101
passenger air bag .............99, 101
side air bag ..............................100
Air cleaner filter ...............215, 220
All Wheel Drive (AWD), driving off road .........................130
Ambulance packages ....................7
Antifreeze (see Engine coolant) ................196
Anti-lock brake system (see Brakes) ..............................119
Anti-theft system ........................73
arming the system ....................73
disarming a triggered system ..74

Audio system

Single CD ..................................15

Audio system (see Radio) ................15, 18, 22, 26
Automatic transaxle

fluid, adding ............................212
fluid, checking ........................212
Automatic transmission ............121

driving an automatic overdrive .................................124
fluid, refill capacities ..............220
fluid, specification ..................225
Auxiliary power point .................49

Index

Axle

lubricant specifications ..................223, 225
refill capacities ........................220

Battery .......................................194
acid, treating emergencies .....194
jumping a disabled battery ....162
maintenance-free ....................194
replacement, specifications ...220
servicing ..................................194
BeltMinder ...................................92
Brakes ........................................119
anti-lock ...................................119
anti-lock brake system (ABS) warning light ...........................119
fluid, checking and adding ....211
fluid, refill capacities ..............220
fluid, specifications .........223, 225
lubricant specifications ..223, 225
parking ....................................120
shift interlock ..........................121
Bulbs ............................................39

Calculating load ........................143
Capacities for refilling fluids ....220
Cargo area shade ........................55
Cassette tape player .............15, 22
CD-single premium ...............18, 26
Cell phone use ............................54
Certification Label ....................227
Changing a tire .........................157
Child safety restraints ..............103
child safety belts ....................103

233

Index

Child safety seats ......................106
attaching with tether straps ..110
in front seat ............................108
in rear seat ..............................108

Cleaning your vehicle

engine compartment ..............181
instrument panel ....................183
interior .....................................184
interior trim ............................183
plastic parts ............................182
washing ....................................180
waxing .....................................180
wheels ......................................181
wiper blades ............................183

Climate control (see Air conditioning or Heating) ......31–32
Clock adjust

Single CD ..................................15

Clutch

fluid ..................................211, 214
operation while driving ..........126
recommended shift speeds ....128
Console ........................................53
overhead ....................................46

Controls

power seat .................................76

Coolant

checking and adding ..............196
refill capacities ................199, 220
specifications ..................223, 225

Cruise control (see Speed control) ....................51
Customer Assistance ................148

Ford accessories for your vehicle .....................................185
Ford Extended Service Plan ..........................................172
Getting assistance outside the U.S. and Canada ..............176

234

Getting roadside assistance ...148
Getting the service you need .........................................170
Ordering additional owner’s literature .................................177
The Dispute Settlement Board .......................................173
Utilizing the Mediation/Arbitration Program ...................................176

Daytime running lamps (see Lamps) ................................34
Defrost

rear window ..............................33

Dipstick

automatic transmission fluid ..........................................212
engine oil .................................190

Doors

lubricant specifications ..........223

Driving under special conditions ..................126, 133, 135
sand .........................................134
snow and ice ...........................136
through water .................134, 140

Emergencies, roadside

jump-starting ..........................162
Emission control system ..........208
Engine ........................................225
cleaning ...................................181
coolant .....................................196
idle speed control ...................194
lubrication specifications ..................223, 225

refill capacities ........................220
service points ..................188–189
starting after a collision .........149
Engine block heater .................118
Engine oil ..................................190
checking and adding ..............190
dipstick ....................................190
filter, specifications ........193, 220
recommendations ...................193
refill capacities ........................220
specifications ..................223, 225
Exhaust fumes ..........................118

Fluid capacities .........................220
Foglamps .....................................34
Four-Wheel Drive vehicles

driving off road .......................131
indicator light .........................130
preparing to drive your vehicle .....................................121
Fuel ............................................201
calculating fuel economy .......205
cap ...........................................203
capacity ...................................220
choosing the right fuel ...........203
comparisons with EPA fuel economy estimates .................208
detergent in fuel .....................204
filling your vehicle with fuel ...........................201, 203, 205
filter, specifications ........205, 220
fuel pump shut-off switch .....149
improving fuel economy ........205
octane rating ...................204, 225
quality ......................................204
running out of fuel .................205
safety information relating to automotive fuels .....................201

Index

Fuses ..................................150–151

Garage door opener ....................46
Gas cap (see Fuel cap) ............203
Gas mileage (see Fuel economy) ...................................205
Gauges .........................................13
GAWR (Gross Axle Weight Rating) .......................................141
calculating ...............................143
definition .................................141
driving with a heavy load ......141
location ....................................141

GVWR (Gross Vehicle Weight Rating) .......................................141
calculating .......................141, 143
definition .................................141
driving with a heavy load ......141
location ....................................141

Hazard flashers .........................149
Head restraints .....................75, 77
Headlamps ...................................34
aiming ........................................36
autolamp system .................34, 48
bulb specifications ....................39
daytime running lights .............34
flash to pass ..............................35
high beam .................................35
replacing bulbs .........................39
turning on and off ....................34

Heating

heater only system ...................31
Hood ..........................................187
Ignition ...............................115, 225

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Index

Infant seats (see Safety seats) .....................106
Inspection/maintenance (I/M) testing ........................................210
Instrument panel

cleaning ...................................183
cluster ........................................10
lighting up panel and interior .......................................35

anti-lock brakes (ABS) ..........119
Load limits .................................141
GAWR ......................................141
GVWR ......................................141
trailer towing ..........................141
Loading instructions .................142
Locks

childproof ..................................66
Lubricant specifications ...223, 225

Jack ............................................157
positioning ...............................157
storage .....................................157
Jump-starting your vehicle ......162

Keys

positions of the ignition .........115

Lamps

autolamp system .......................34
bulb replacement specifications chart ..................39
cargo lamps ...............................35
daytime running light ...............34
fog lamps ...................................34
headlamps .................................34
headlamps, flash to pass ..........35
instrument panel, dimming .....35
interior lamps .....................37–39
replacing bulbs .............39, 42–43

Lane change indicator (see Turn signal) ........................37
Liftgate ........................................55
Lights, warning and indicator ....10

236

Manual transaxle .......................126
fluid, checking and adding ....214
reverse .....................................128

Manual transmission

fluid capacities ........................220
lubricant specifications ..........225
Mirrors .........................................48

automatic dimming rearview mirror ........................................48
fold away ...................................51
heated ........................................51
side view mirrors (power) .......50
Moon roof ....................................54
Motorcraft parts ................205, 220

Octane rating ............................204
Oil (see Engine oil) ..................190
Overdrive ...................................123

Parking .......................................129
Parking brake ............................120
Parts (see Motorcraft parts) ....220

Power distribution box (see Fuses) ...............................154
Power point .................................49
Power steering ..........................120
fluid, checking and adding ....211
fluid, refill capacity ................220
fluid, specifications .........223, 225
Power Windows ...........................49
Preparing to drive your vehicle ........................................121

Radio ..........................15, 18, 22, 26
Single CD ..................................15
Rear window defroster ...............33
Relays ........................................150
Remote entry system

illuminated entry ......................70
locking/unlocking doors ...........65
Reverse sensing system ...........139
Roadside assistance ..................148
Roof rack .....................................56

Safety Belt Maintenance ............96
Safety belts (see Safety restraints) ..............................85–89
Safety defects, reporting ..........179
Safety restraints ....................85–90
belt minder ...............................92
extension assembly ..................91
for adults .............................86–89
for children .............................103
lap belt ......................................90
safety belt maintenance ...........96
warning light and chime ..........91

Index

Safety seats for children ..........106
Seat belts (see Safety restraints) ...............85
Seats ............................................75
child safety seats ....................106
heated ........................................77
Servicing your vehicle ..............186
Snowplowing .................................7
Spare tire (see Changing the Tire) ...........................................157
Spark plugs, specifications .....................220, 225
Special notice

ambulance conversions ..............7
utility-type vehicles ....................7

Specification chart, lubricants ...........................223, 225
Speed control ..............................51
Starting your vehicle ........................115–116, 118
jump starting ..........................162

Steering wheel

tilting .........................................45

Stereo

Single CD ..................................15

Temperature control (see Climate control) .................31
Tilt steering wheel ......................45
Tires ...........................157, 216–217
changing ..........................157–158
checking the pressure ............217
replacing ..................................218
rotating ....................................217
snow tires and chains ............219

237

Vehicle Identification Number (VIN) ..........................................228
Vehicle loading ..........................141
Ventilating your vehicle ...........118

Warning lights (see Lights) .......10
Washer fluid ..............................190
Water, Driving through .............140
Windows

power .........................................49
rear wiper/washer .....................44

Windshield washer fluid and wipers

checking and adding fluid .....190
liftgate reservoir .....................190
operation ...................................44
replacing wiper blades .............45
Wrecker towing .........................168

Index

tire grades ...............................217
treadwear ................................216
Towing .......................................143
recreational towing .................147
trailer towing ..........................143
wrecker ....................................168

Transaxle

fluid, checking and adding (manual) .................................214
manual operation ....................126

Transmission

automatic operation ...............121
fluid, checking and adding (automatic) .............................212
fluid, refill capacities ..............220
lubricant specifications ..223, 225
..................................37

Turn signal

Vehicle dimensions ...................225

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