2002 Ford Crown Victoria Owners Manual

When this occurs the vehicle will still operate. However: • The engine power will be limited. • The air conditioning system will be disabled. Continued operation will increase the engine temperature: • The • If your vehicle is equipped with digital gauges, the gauge bars will • The engine will completely shut down, causing steering and braking

flash and a tone will sound every five seconds for one minute.

symbol will begin to flash.

effort to increase.

Once the engine temperature cools, the engine can be re-started. Take your vehicle to a service facility as soon as possible to minimize engine damage.

Whenfail-safemodeisactivated You have limited engine power when in the fail-safe mode, so drive the vehicle with caution. The vehicle will not be able to maintain high-speed operation and the engine will run rough. Remember that the engine is capable of completely shutting down automatically to prevent engine damage, therefore: 1. Pull off the road as soon as safely possible and turn off the engine. 2. Arrange for the vehicle to be taken to a service facility. 3. If this is not possible, wait a short period for the engine to cool. 4. Check the coolant level and replenish if low.

Never remove the coolant reservoir cap while the engine is running or hot.

5. Re-start the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible.

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Maintenance and Specifications

WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS

Important safety precautions

Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire.

The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops

before completely removing the fuel filler cap. Otherwise, fuel may spray out and injure you or others.

If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision, which may result in possible personal injury.

Automotive fuels can cause serious injury or death if misused or mishandled.

Gasoline may contain benzene, which is a cancer-causing agent.

Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials

and any open flames before fueling your vehicle.

• Always turn off the vehicle before • Automotive fuels can be harmful

fueling.

or fatal if swallowed. Fuel such as gasoline is highly toxic and if swallowed can cause death or permanent injury. If fuel is swallowed, call a physician immediately, even if no symptoms are immediately apparent. The toxic effects of fuel may not be visible for hours. • Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind

can lead to eye and respiratory tract irritation. In severe cases, excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury.

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Maintenance and Specifications • Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes, remove contact lenses (if worn), flush with water for 15 minutes and seek medical attention. Failure to seek proper medical attention could lead to permanent injury.

• Fuels can also be harmful if absorbed through the skin. If fuel is

splashed on the skin and/or clothing, promptly remove contaminated clothing and wash skin thoroughly with soap and water. Repeated or prolonged skin contact with fuel liquid or vapor causes skin irritation. • Be particularly careful if you are taking “Antabuse” or other forms of disulfiram for the treatment of alcoholism. Breathing gasoline vapors, or skin contact could cause an adverse reaction. In sensitive individuals, serious personal injury or sickness may result. If fuel is splashed on the skin, promptly wash skin thoroughly with soap and water. Consult a physician immediately if you experience an adverse reaction.

When refueling always shut the engine off and never allow sparks or open flames near the filler neck. Never smoke while

refueling. Fuel vapor is extremely hazardous under certain conditions. Care should be taken to avoid inhaling excess fumes.

The flow of fuel through a fuel pump nozzle can produce static electricity, which can cause a fire if fuel is pumped into an

ungrounded fuel container.

Use the following guidelines to avoid static build-up when filling an ungrounded fuel container: • Place approved fuel container on the ground. • DO NOT fill a fuel container while it is in the vehicle (including the • Keep the fuel pump nozzle in contact with the fuel container while • DO NOT use a device that would hold the fuel pump handle in the fill

cargo area).

filling.

position.

Fuel Filler Cap Your fuel tank filler cap has an indexed design with a 1/8 turn on/off feature. When fueling your vehicle:

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Maintenance and Specifications

1. Turn the engine off. 2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it stops. 3. Pull to remove the cap from the fuel filler pipe. 4. To install the cap, align the tabs on the cap with the notches on the filler pipe. 5. Turn the filler cap clockwise 1/8 of a turn until it stops. “Check Fuel Cap” illuminates when the ignition is turned to the ON position to ensure your bulb is working. When this light turns on, check the fuel filler cap. Continuing to operate the vehicle with the Check Fuel Cap light on, can activate the Service Engine Soon warning. When the fuel filler cap is properly re-installed, the light(s) will turn off after a period of normal driving. It may take a long period of time for the system to detect an improperly installed fuel filler cap. If you must replace the fuel filler cap, replace it with a fuel filler cap that is designed for your vehicle. The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used.

The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops

before completely removing the fuel filler cap. Otherwise, fuel may spray out and injure you or others.

If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision, which may result in possible personal injury.

Choosing the right fuel Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law and could damage your vehicle. Do not use fuel containing methanol. It can damage critical fuel system components. Your vehicle was not designed to use fuel or fuel additives with metallic compounds, including manganese-based compounds containing MMT. Repairs to correct the effects of using a fuel for which your vehicle was not designed may not be covered by your warranty.

208

Maintenance and Specifications

Octane recommendations Your vehicle is designed to use “Regular” unleaded gasoline with pump (R+M)/2 octane rating of 87. We do not recommend the use of gasolines labeled as “Regular” that are sold with octane ratings of 86 or lower in high altitude areas. Do not be concerned if your engine sometimes knocks lightly. However, if it knocks heavily under most driving conditions while you are using fuel with the recommended octane rating, see your dealer or a qualified service technician to prevent any engine damage.

87(R+M)/2 METHOD

Fuel quality If you are experiencing starting, rough idle or hesitation driveability problems during a cold start, try a different brand of “Regular” unleaded gasoline. “Premium” unleaded gasoline is not recommended (particularly in the United States) because it may cause these problems to become more pronounced. If the problems persist, see your dealer or a qualified service technician. It should not be necessary to add any aftermarket products to your fuel tank if you continue to use high quality fuel of the recommended octane rating. Aftermarket products could cause damage to the fuel system. Repairs to correct the effects of using an aftermarket product in your fuel may not be covered by your warranty. Many of the world’s automakers issued the World-wide Fuel Charter that recommends gasoline specifications to provide improved performance and emission control system protection for your vehicle. Gasolines that meet the World-wide Fuel Charter should be used when available. Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. In Canada, look for fuels that display the Auto Makers’ Choice娂 logo.

Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality.

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Maintenance and Specifications

Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components. If you have run out of fuel: • You may need to cycle the ignition from OFF to ON several times after

refueling, to allow the fuel system to pump the fuel from the tank to the engine. • Your “Check Engine” indicator may come on. For more information on

the “Check Engine” indicator, refer to the Instrument Cluster chapter.

Fuel Filter For fuel filter replacement, see your dealer or a qualified service technician. Refer to the scheduled maintenance guide for the appropriate intervals for changing the fuel filter. Replace the fuel filter with an authorized Motorcraft part. The customer warranty may be void for any damage to the fuel system if an authorized Motorcraft fuel filter is not used.

ESSENTIALS OF GOOD FUEL ECONOMY

Measuring techniques Your best source of information about actual fuel economy is you, the driver. You must gather information as accurately and consistently as possible. Fuel expense, frequency of fill-ups or fuel gauge readings are NOT accurate as a measure of fuel economy. We do not recommend taking fuel economy measurements during the first 1 600 km (1 000
miles) of driving (engine break-in period). You will get a more accurate measurement after 3 000 km–5 000 km (2 000 miles-3 000 miles).

Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal to the rated refill capacity of the fuel tank as listed in the Refill capacities section of this chapter. The advertised capacity is the amount of the indicated capacity and the empty reserve combined. Indicated capacity is the difference in the amount of fuel in a full tank and a tank when the fuel gauge indicates empty. Empty reserve is the small amount of fuel remaining in the fuel tank after the fuel gauge indicates empty. The amount of usable fuel in the empty reserve varies and should not be relied upon to increase driving range. When refueling your

210

Maintenance and Specifications

the tank is filled.

same direction each time you fill up.

an error in the reading will result if the engine is left running.

vehicle after the fuel gauge indicates empty, you might not be able to refuel the full amount of the advertised capacity of the fuel tank due to the empty reserve still present in the tank. For consistent results when filling the fuel tank: • Turn the engine/ignition switch to the off position prior to refueling, • Use the same filling rate setting (low — medium — high) each time • Allow no more than 2 automatic click-offs when filling. • Always use fuel with the recommended octane rating. • Use a known quality gasoline, preferably a national brand. • Use the same side of the same pump and have the vehicle facing the • Have the vehicle loading and distribution the same every time. Your results will be most accurate if your filling method is consistent. Calculating fuel economy 1. Fill the fuel tank completely and record the initial odometer reading (in kilometers or miles). 2. Each time you fill the tank, record the amount of fuel added (in liters or gallons). 3. After at least three to five tank fill-ups, fill the fuel tank and record the current odometer reading. 4. Subtract your initial odometer reading from the current odometer reading. 5. Follow one of the simple calculations in order to determine fuel economy:

Multiply liters used by 100, then divide by total kilometers traveled. Divide total miles traveled by total gallons used.

Keep a record for at least one month and record the type of driving (city or highway). This will provide an accurate estimate of the vehicle’s fuel economy under current driving conditions. Additionally, keeping records during summer and winter will show how temperature impacts fuel economy. In general, lower temperatures give lower fuel economy. Driving style — good driving and fuel economy habits Give consideration to the lists that follow and you may be able to change a number of variables and improve your fuel economy.

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Maintenance and Specifications

fuel.

economy.

Habits • Smooth, moderate operation can yield up to 10% savings in fuel. • Steady speeds without stopping will usually give the best fuel • Idling for long periods of time (greater than one minute) may waste • Anticipate stopping; slowing down may eliminate the need to stop. • Sudden or hard accelerations may reduce fuel economy. • Slow down gradually. • Driving at reasonable speeds (traveling at 88 km/h [55 mph] uses 15% • Revving the engine before turning it off may reduce fuel economy. • Using the air conditioner or defroster may reduce fuel economy. • You may want to turn off the speed control in hilly terrain if unnecessary shifting between third and fourth gear occurs. Unnecessary shifting of this type could result in reduced fuel economy.

less fuel than traveling at 105 km/h [65 mph]).

• Warming up a vehicle on cold mornings is not required and may • Resting your foot on the brake pedal while driving may reduce fuel • Combine errands and minimize stop-and-go driving. Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fuel • Use recommended engine oil. Refer to Lubricant specifications in • Perform all regularly scheduled maintenance items. Follow the

reduce fuel economy.

this chapter.

economy.

economy.

recommended maintenance schedule and owner maintenance checks found in your vehicle scheduled maintenance guide.

Conditions • Heavily loading a vehicle or towing a trailer may reduce fuel economy • Carrying unnecessary weight may reduce fuel economy (approximately

at any speed.

0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).

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Maintenance and Specifications

• Adding certain accessories to your vehicle (for example bug

driving on hilly terrain.

12–16 km (8–10 miles) of driving.

deflectors, rollbars/light bars, running boards, ski/luggage racks) may reduce fuel economy.

cruise gear and with steady pressure on the gas pedal.

• Using fuel blended with alcohol may lower fuel economy. • Fuel economy may decrease with lower temperatures during the first • Driving on flat terrain offers improved fuel economy as compared to • Transmissions give their best fuel economy when operated in the top • Close windows for high speed driving. EPA window sticker Every new vehicle should have the EPA window sticker. Contact your dealer if the window sticker is not supplied with your vehicle. The EPA window sticker should be your guide for the fuel economy comparisons with other vehicles. It is important to note the box in the lower left corner of the window sticker. These numbers represent the Range of L/100 km (MPG) expected on the vehicle under optimum conditions. Your fuel economy may vary depending upon the method of operation and conditions.

EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and a catalytic converter which will enable your vehicle to comply with applicable exhaust emission standards. To make sure that the catalytic converter and other emission control components continue to work properly: • Use only the specified fuel listed. • Avoid running out of fuel. • Do not turn off the ignition while your vehicle is moving, especially at • Have the items listed in your scheduled maintenance guide performed

high speeds.

according to the specified schedule.

The scheduled maintenance items listed in the scheduled maintenance guide are essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.

213

Maintenance and Specifications

Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine

compartment and exhaust system, which can start a fire.

Illumination of the “Check Engine” light, charging system warning light or the temperature warning light, fluid leaks, strange odors, smoke or loss of engine power, could indicate that the emission control system is not working properly.

Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment.

Do not make any unauthorized changes to your vehicle or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles are not permitted to intentionally remove an emission control device or prevent it from working. Information about your vehicle’s emission system is on the Vehicle Emission Control Information Decal located on or near the engine. This decal identifies engine displacement and gives some tune up specifications. Please consult your Warranty Guide for complete emission warranty information.

Readiness for Inspection/Maintenance (I/M) testing In some localities, it may be a legal requirement to pass an I/M test of the on-board diagnostics system. If your “Check Engine/Service Engine Soon” light is on, refer to the description in the Warning lights and chimes section of the Instrument cluster chapter. Your vehicle may not pass the I/M test with the “Check Engine/Service Engine Soon” light on. If the vehicle’s powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a “not ready for I/M test” condition. To ready the on-board diagnostics system for I/M testing, a minimum of 30 minutes of city and highway driving is necessary as described below: • First, at least 10 minutes of driving on an expressway or highway. • Next, at least 20 minutes driving in stop-and-go, city-type traffic with

at least four idle periods.

Allow the vehicle to sit for at least eight hours without starting the engine. Then, start the engine and complete the above driving cycle. The engine must warm up to its normal operating temperature. Once started, do not turn off the engine until the above driving cycle is complete.

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Maintenance and Specifications

CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary, use only MERCON威 ATF.

1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge indicator will be near the center of the normal area between H and C). 2. While the engine idles, turn the steering wheel left and right several times. 3. Turn the engine off. 4. Check the fluid level in the reservoir. It should be between the MIN and MAX lines. Do not add fluid if the level is in this range.

D O NOT V E RFILL

FLUID RSTEE

WE

MAX MIN

5. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the range between the MIN and MAX lines. Be sure to put the cap back on the reservoir.

215

Maintenance and Specifications

BRAKE FLUID Checking and adding brake fluid Brake fluid should be checked and refilled as needed. Refer to the scheduled maintenance guide for the service interval schedules. 1. Clean the reservoir cap before removal to prevent dirt or water from entering the reservoir.

2. Visually inspect the fluid level. 3. If necessary, add brake fluid from a clean un-opened container until the level reaches MAX. Do not fill above this line. 4. Use only brake fluids certified to meet Ford specification ESA-M6C25–A. Refer to Lubricant specifications in this chapter. DOT 3 fluid is recommended. However, if DOT 3 is not available, DOT 4 fluid can be used.

MAX

Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes. Seek medical attention if

irritation persists. If taken internally, drink water and induce vomiting. Seek medical attention immediately.

If you use DOT 5 or any other brake fluid that is not DOT 3 or DOT 4, you will cause permanent damage to your brakes.

Do not let the reservoir for the master cylinder run dry, this may cause the brakes to fail.

TRANSMISSION FLUID Checking automatic transmission fluid (if equipped) Refer to your scheduled maintenance guide for scheduled intervals for fluid checks and changes. Your transmission does not consume fluid.

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Maintenance and Specifications

However, the fluid level should be checked if the transmission is not working properly, i.e., if the transmission slips or shifts slowly or if you notice some sign of fluid leakage. Automatic transmission fluid expands when warmed. To obtain an accurate fluid check, drive the vehicle until it is at normal operating temperature (approximately 30 km [20 miles]). If your vehicle has been operated for an extended period at high speeds, in city traffic during hot weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking. 1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating temperature. 2. Park the vehicle on a level surface and engage the parking brake. 3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges. Allow sufficient time for each gear to engage. 4. Latch the gearshift lever in P (Park) and leave the engine running. 5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If necessary, refer to Identifying components in the engine compartment in this chapter for the location of the dipstick. 6. Install the dipstick making sure it is fully seated in the filler tube. 7. Remove the dipstick and inspect the fluid level. The fluid should be in the designated area for normal operating temperature or ambient temperature. Lowfluidlevel Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the ambient temperature is above 10°C (50°F).

DON’T ADD

Correctfluidlevel The transmission fluid should be checked at normal operating temperature 66°C-77°C (150°F-170°F) on a level surface. The normal operating temperature can be reached after approximately 30 km (20 miles) of driving.

217

Maintenance and Specifications

You can check the fluid without driving if the ambient temperature is above 10°C (50°F). However, if fluid is added at this time, an overfill condition could result when the vehicle reaches normal operating temperature. The transmission fluid should be in this range if at normal operating temperature (66°C-77°C [150°F-170°F]).

DON’T ADD

The transmission fluid should be in this range if at ambient temperature (10°C-35°C [50°F-95°F]).

DON’T ADD

DON’T ADD

Highfluidlevel Fluid levels above the safe range may result in transmission failure. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. High fluid levels can be caused by an overheating condition. Adjustingautomatictransmissionfluidlevels Before adding any fluid, make sure the correct type is used. The type of fluid used is normally indicated on the dipstick and also in the Lubricant specifications section in this chapter. Use of a non-approved automatic transmission fluid may cause internal transmission component damage. If necessary, add fluid in 250 ml (1/2 pint) increments through the filler tube until the level is correct.

218

Maintenance and Specifications

If an overfill occurs, excess fluid should be removed by a qualified technician. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result in damage to internal transmission components.

DON’T ADD

AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft Part Numbers. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running.

Changing the air filter element 1. Loosen the clamp that secures the air inlet tube to the engine air filter cover and disconnect the tube from the cover. 2. Release the clamps that secure the air filter housing cover. 3. Carefully separate the two halves of the air filter housing. 4. Remove the air filter element from the air filter housing. 5. Wipe the air filter housing and cover clean to remove any dirt or debris and to ensure good sealing. 6. Install a new air filter element. Be careful not to crimp the filter element edges between the air filter housing and cover. This could cause filter damage and allow unfiltered air to enter the engine if not properly seated.

7. Replace the air filter housing cover and secure the clamps.

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Maintenance and Specifications

8. Replace the air inlet tube and secure the clamp. Note: Failure to use the correct air filter element may result in severe engine damage. The customer warranty may be voided for any damage to the engine if the correct air filter element is not used.

INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING New vehicles are fitted with tires that have a rating on them called Tire Quality Grades. The Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: • Treadwear 200 Traction AA Temperature A These Tire Quality Grades are determined by standards that the United States Department of Transportation has set. Tire Quality Grades apply to new pneumatic tires for use on passenger cars. They do not apply to deep tread, winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it.

Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and one-half (1 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices, and differences in road characteristics and climate.

Traction AA A B C The traction grades, from highest to lowest are AA, A, B, and C. The grades represent the tire’s ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance.

220

Maintenance and Specifications

The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include

acceleration, cornering, hydroplaning or peak traction characteristics.

Temperature A B C The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law.

The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed,

underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure.

SERVICING YOUR TIRES

Checking the tire pressure • Use an accurate tire pressure gauge. • Check the tire pressure when tires are cold, after the vehicle has been parked for at least one hour or has been driven less than 5 km (3 miles). • Adjust tire pressure to recommended specifications found on the Tire

Pressure label located on the rear passenger door jamb.

Improperly inflated tires can affect vehicle handling and can fail suddenly, possibly resulting in loss of vehicle control.

Tire rotation Because your vehicle’s tires perform different jobs, they often wear differently. To make sure your tires wear evenly and last longer, rotate them as indicated in the scheduled maintenance guide. If you notice that the tires wear unevenly, have them checked.

221

Maintenance and Specifications • Four tire rotation (for vehicles

with aluminum wheels)

• Five tire rotation (for vehicles with steel wheels and full size spare tires)

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Maintenance and Specifications

Replacing the tires Replace the tires when the wear band is visible through the tire treads.

When replacing full size tires, never mix radial bias-belted, or bias-type tires. Use only the tire sizes that are listed on the

Certification or Tire Label. Make sure that all tires are the same size, speed rating, and load-carrying capacity. Use only the tire combinations recommended on the label. If you do not follow these precautions, your vehicle may not drive properly and safely.

Make sure that all replacement tires are of the same size, type, load-carrying capacity and tread design (e.g., “All Terrain”,

“Touring”, etc.), as originally offered by Ford.

Failure to follow these precautions may adversely affect the handling of the vehicle and make it easier for the driver to lose

control and roll over.

Tires that are larger or smaller than your vehicle’s original tires may also affect the accuracy of your speedometer.

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Maintenance and Specifications

SNOW TIRES AND CHAINS

Snow tires must be the same size and grade as the tires you currently have on your vehicle.

The tires on your vehicle have all weather treads to provide traction in rain and snow. However, in some climates, you may need to use snow tires and chains. Follow these guidelines when using snow tires and chains: • Use only cable type chains offered by Ford as an accessory or

equivalent on vehicles with aluminum wheels. Using SAE class S or other conventional link type chains may cause damage to the vehicle’s wheel house and/or body. Either cable type chains or SAE class S chains can be used on vehicles with original equipment steel wheels. • Install chains securely, verifying that the chains do not touch any • Drive cautiously. If you hear the chains rub or bang against your

wiring, brake lines or fuel lines.

vehicle, stop and re-tighten the chains. If this does not work, remove the chains to prevent damage to your vehicle.

• If possible, avoid fully loading your vehicle. • Remove the tire chains when they are no longer needed. Do not use • The suspension insulation and bumpers will help prevent vehicle damage. Do not remove these components from your vehicle when using snow tires and chains.

tire chains on dry roads.

MOTORCRAFT PART NUMBERS Component Air filter element Fuel filter Battery-standard Battery-heavy duty Oil filter PCV valve Spark plugs* * Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information.

4.6L SOHC V8 engine FA-1668
FG-986B BXT-65–650
BXT-65–750
FL-820-S EV-98
AWSF-32P

224

REFILL CAPACITIES Fluid Engine oil (includes filter change)

Brake fluid

Power steering fluid

Transmission fluid 2

Engine coolant 4

Fuel tank Rear axle lubricant 5

Maintenance and Specifications

Capacity

4.7L (5.0 quarts)

Fill to line on reservoir

Fill to line on reservoir

13.2L (13.9 quarts) 3

15.0L (15.8 quarts)

71.9L (19.0 gallons)

1.8L (3.75 pints)

Ford Part Name Motorcraft SAE 5W-20
Premium Synthetic Blend Motor Oil Motorcraft High Performance DOT 3
Motor Vehicle Brake Fluid1
Motorcraft MERCON威 ATF Motorcraft MERCON威V ATF Motorcraft Premium Engine Coolant (green-colored) or Motorcraft Premium Gold Engine Coolant (yellow-colored) N/A Motorcraft SAE 80W-90 Premium Rear Axle Lubricant Ultra-Clear Windshield Washer Concentrate

Fill to line on reservoir

Windshield washer fluid 1Use only brake fluids certified to meet Ford specifications. Refer to Lubricant Specifications in this chapter. DOT 3 fluid is recommended. However, if DOT 3 is not available, DOT 4 fluid can be used. 2Ensure the correct automatic transmission fluid is used. MERCON威 and MERCON威 V are not interchangeable. DO NOT MIX MERCON威 and MERCON威 V. Refer to the scheduled maintenance guide to determine the correct service interval. 3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range. Police or Handling Package refill capacity-12.1L (12.8 quarts).

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Maintenance and Specifications

4Add the coolant type originally equipped in your vehicle. 5Rear axles are considered lubricated for life when the vehicle is used for normal service. See your scheduled maintenance guide for Severe Duty requirements. Traction-Lok axles use 1.6-1.8L (3.50-3.75 pints) of rear axle lubricant. Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118–A for complete refill of Traction-Lok rear axle. Service refill capacities are determined by filling the rear axle 6 mm to 14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.

LUBRICANT SPECIFICATIONS Item

Brake fluid

Door weatherstrips

Ford part name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid 1
Silicone Lubricant

Engine coolant Motorcraft

Premium Engine Coolant (green-colored) Motorcraft Premium Gold Engine Coolant (yellow-colored) Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil

Engine oil

226

Ford part number PM-1

Ford specification ESA-M6C25-A and DOT 3

F7AZ-19G208-BA and F5AZ-19553-AA VC-4–A (US) or CXC-10
(Canada)

ESR-M13P4-A

ESE-M97B44-A

VC-7–A

WSS- M97B51–A1

XO-5W20-QSP WSS-M2C153-H

with API Certification Mark

Item

Hinges, latches, striker plates, fuel filler door hinge and seat tracks Lock cylinders

Power steering fluid Automatic transmission (4R70W) Rear Axle Lubricant 2

Windshield washer fluid

Maintenance and Specifications

Ford part name Multi-Purpose Grease

Ford part number XG-4or F5AZ-19G209-AA

Ford specification ESR-M1C159-A

Motorcraft XL-1 none

XT-2-QDX

MERCON威

XT-5-QM

MERCON威V

XY-80W90-QL

WSP-M2C197-A

C9AZ-19550-AC ESR-M17P5-A

Penetrating and Lock Lubricant Motorcraft MERCON威 ATF Motorcraft MERCON威V ATF3
Motorcraft SAE 80W-90
Premium Rear Axle Lubricant Ultra-clear Windshield Washer Concentrate

1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid is recommended. However, if DOT 3 is not available, DOT 4 fluid can be used. 2Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Traction-Lok rear axles. 3Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. MERCON威 and MERCON威 V are not interchangeable. DO NOT mix MERCON威 and MERCON威 V. Refer to your scheduled maintenance guide to determine the correct service interval.

227

Maintenance and Specifications

ENGINE DATA Engine Cubic inches Required fuel Firing order Spark plug gap Ignition system Compression ratio

VEHICLE DIMENSIONS Vehicle dimensions (1) Overall length (2) Overall width (3) Overall height (4) Wheelbase (5) Track - Front (5) Track - Rear a Denotes long wheel base

228

4.6L V8 engine 281
87 octane 1-3-7-2-6-5-4-8
1.3-1.4 mm (0.052-0.056 inch) Coil on plug 9.4:1

mm (in) 5 386 (212)/5538 (218)a 1 987 (78.2) 1 443 (56.8) 2 913 (114.7)/3066 (120.7)a 1 611 (63.4) 1 659 (65.3)

Maintenance and Specifications

IDENTIFYING YOUR VEHICLE

Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the front door latch pillar on the driver’s side.

MFD. BY FORD MOTOR CO. IN U.S.A. GVWR:XXXXXXXXXXXX

DATE: XXXXX FRONT GAWR: XXXXXX/XXXXXXX REAR GAWR: XXXXXXX/XXXXXXX

THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY, BUMPER, AND THEFT PRE- VENTION STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.

VIN: XXXXXXXXXXXXXXXXXX TYPE: XXXXXXXXXXXXXXX

XXXXX XXXXX

EXT PNT: XXXXXX XXXXXX BAR INT TR TP/PS R AXLE TR SPR X XX XXX X XX X XXXX

RC: XX

DSO: XXXX

UPC (cid:209) F85B-1520472-AB

229

Maintenance and Specifications

Vehicle identification number The vehicle identification number is attached to a metal tag and is located on the driver side instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.)

XXXXXXXXXXXXXXXXX

1. World manufacturer identifier 2. Brake type and gross vehicle weight rating (GVWR) 3. Vehicle line, series, body type 4. Engine type 5. Check digit 6. Model year 7. Assembly plant 8. Production sequence number

Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block, transmission, frame and transfer case (if equipped).

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Accessories

FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for your vehicle through your local authorized Ford, Lincoln, Mercury or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle. In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or replace any properly dealer-installed Ford accessory found to be defective in factory-supplied materials or workmanship during the warranty period, as well as any component damaged by the defective accessory. The accessory will be warranted for whichever provides you the greatest benefit: • 12 months or 20 000 km (12 000 miles) (whichever occurs first), or • the remainder of your new vehicle limited warranty. This means that genuine Ford accessories purchased along with your new vehicle and installed by the dealer are covered for the full length of your New Vehicle’s Limited Warranty — 3 years or 60 000 km (36 000
miles) (whichever occurs first). Contact your dealer for details and a copy of the warranty. Not all accessories are available for all models.

Vehicle Security Air bag anti-theft locks Locking gas cap Remote keyless entry Styled wheel locks Underbody security lighting Vehicle security systems

Comfort and convenience Cargo net Cargo organizer Electrochromic compass mirror Electrochromic compass mirror with temperature display Engine block heaters HomeLink威 Remote start system

231

Accessories

Travel equipment Automatic headlamps with daytime running lights (DRL)

Protection and appearance equipment All-weather floor mats Carpeted floor mats Door edge guards First aid kit Flat splash guards Front end covers Highway safety kit Locking gas cap Molded splash guards Styled hood deflector Universal floor mats For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety compliance certification label). Consult your dealer for specific weight information. • The Federal Communications Commission (FCC) and Canadian Radio Telecommunications Commission (CRTC) regulate the use of mobile communications systems - such as two-way radios, telephones and theft alarms - that are equipped with radio transmitters. Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service technician.

• Mobile communications systems may harm the operation of your

vehicle, particularly if they are not properly designed for automotive use or are not properly installed. When operated, such systems may cause the engine to stumble or stall or cause the transmission to be damaged or operate improperly. In addition, such systems may be damaged or their performance may be affected by operating your vehicle. (Citizens band [CB] transceivers, garage door openers and other transmitters with outputs of five watts or less will not ordinarily effect your vehicle’s operation.) • Ford cannot assume responsibility for any adverse effects or damage

that may result from the use of such equipment.

232

A

Index

ABS (see Brakes) .....................142
Air bag supplemental restraint system ................................122–123
and child safety seats ............124
description ..............................123
disposal ....................................127
driver air bag ..........................125
indicator light ...................13, 126
operation .................................125
passenger air bag ...................125
Air cleaner filter ...............219, 224
Air conditioning ..........................56

manual heating and air conditioning system .................54
Air suspension ...........................146
description ..............................146
warning light .............................14

Antifreeze (see Engine coolant) .....................................199
Anti-lock brake system (see Brakes) ..............................142
Audio system (see Radio) .........26
Automatic transmission

driving an automatic overdrive .................................148
fluid, adding ............................216
fluid, checking ........................216
fluid, refill capacities ..............225
fluid, specification ..................228
Auxiliary power point .................74
Axle

lubricant specifications ..226, 228
refill capacities ........................225
traction lok ..............................150

Battery .......................................197
acid, treating emergencies .....197
charging system warning light 13
jumping a disabled battery ....169
maintenance-free ....................197
replacement, specifications ...224
servicing ..................................197
voltage gauge ............................19
BeltMinder .................................118
Brakes ........................................141
anti-lock ...................................142
anti-lock brake system (ABS) warning light .....................12, 143
brake warning light ..................12
fluid, checking and adding ....216
fluid, refill capacities ..............225
fluid, specifications .........226, 228
lubricant specifications ..226, 228
pedals (see Power adjustable foot pedals) ...............................78
shift interlock ..........................146
Break-in period .............................5
Bulbs ............................................65

Capacities for refilling fluids ....225
Cassette tape player ...................39
CD changer .................................49
CD-single .....................................33
Certification Label ....................229
Changing a tire .........................164
Child safety restraints ..............127

233

Index

child safety belts ....................127
Child safety seats ......................130
attaching with tether straps ..135
in front seat ............................132
in rear seat ......................132, 134

Cleaning your vehicle

engine compartment ..............186
exterior ....................................189
instrument cluster lens ..........188
instrument panel ....................188
interior .....................................188
plastic parts ............................187
safety belts ..............................189
washing ....................................184
waxing .....................................184
wheels ......................................185
windows ..................................189
wiper blades ............................187

Climate control (see Air conditioning or Heating) ......54, 56
Clock ..........................25, 30, 36, 44
Compass, electronic ....................77
calibration .................................78
set zone adjustment .................77
Console ........................................90
Controls

power seat .......................106, 108
steering column ........................83

Coolant

checking and adding ..............199
coolant temperature light ........13
refill capacities ................203, 225
specifications ..................226, 228

Cruise control (see Speed control) ........................................79
Customer Assistance ................156

Ford accessories for your vehicle .....................................190

234

Ford Extended Service Plan ..........................................177
Getting assistance outside the U.S. and Canada .....................181
Getting roadside assistance ...156
Getting the service you need .........................................175
Ordering additional owner’s literature .................................182
The Dispute Settlement Board .......................................178
Utilizing the Mediation/Arbitration Program ...................................180

Daytime running lamps (see Lamps) ................................63
Defrost

rear window ..............................62

Dipstick

automatic transmission fluid ..........................................216
engine oil .................................193

Doors

lubricant specifications ..........226

Driving under special conditions

through water .........................150

Electronic message center .........83
Emergencies, roadside

jump-starting ..........................169
Emission control system ..........213
Engine ........................................228

check engine/service engine soon light ..................................10

cleaning ...................................186
coolant .....................................199
fail-safe coolant ......................204
idle speed control ...................197
lubrication specifications ......226, 228
refill capacities ........................225
service points ..........................192
starting after a collision .........158
Engine block heater .................140
Engine oil ..................................193

change oil soon warning, message center .......................193
checking and adding ..............193
dipstick ....................................193
filter, specifications ........196, 224
recommendations ...................196
refill capacities ........................225
specifications ..................226, 228
Exhaust fumes ..........................140

Fail safe cooling ........................204
Floor mats ...................................90
Fluid capacities .........................225
Fuel ............................................206
calculating fuel economy .......210
cap .....................................11, 207
capacity ...................................225
choosing the right fuel ...........208
comparisons with EPA fuel economy estimates .................213
detergent in fuel .....................209
filling your vehicle with fuel ...........................206–207, 210
filter, specifications ........210, 224
fuel filler door override ............89
fuel filler door release ..............88
fuel pump shut-off switch .....158

Index

gauge .........................................19
improving fuel economy ........210
low fuel warning light ..............14
octane rating ...................209, 228
quality ......................................209
running out of fuel .................210
safety information relating to automotive fuels .....................206
Fuses ..................................159–160

Gas cap (see Fuel cap) ......11, 207
Gas mileage (see Fuel economy) ...................................210
Gauges .........................................17
battery voltage gauge ...............19
engine coolant temperature gauge .........................................17
engine oil pressure gauge ........18
fuel gauge ..................................19
odometer ...................................20
speedometer .............................20
trip odometer ............................21

GAWR (Gross Axle Weight Rating) .......................................151
definition .................................151
driving with a heavy load ......151
location ....................................151

GVWR (Gross Vehicle Weight Rating) .......................................151
calculating ...............................151
definition .................................151
driving with a heavy load ......151
location ....................................151

Hazard flashers .........................157
Head restraints .........................104

235

Index

Headlamps ...................................63
aiming ........................................65
autolamp system .......................63
bulb specifications ....................66
daytime running lights .............63
flash to pass ..............................64
high beam ...........................15, 64
replacing bulbs .........................67
turning on and off ....................63
warning chime ..........................16

Heating

heating and air conditioning system .................................54, 56
Hood ..........................................192

Ignition ...............................137, 228
Infant seats (see Safety seats) .....................130
Inspection/maintenance (I/M) testing ........................................214
Instrument panel

cleaning ...................................188
cluster ................................10, 188
lighting up panel and interior .......................................64

Jack ............................................164
positioning ...............................164
storage .....................................164
Jump-starting your vehicle ......169

Keyless entry system .................98
autolock .....................................97
keypad .......................................98

236

programming entry code .........99
Keys ...................................100–102
key in ignition chime ...............16
positions of the ignition .........137

Lamps

autolamp system .......................63
bulb replacement specifications chart ..................66
cargo lamps ...............................64
daytime running light ...............63
headlamps .................................63
headlamps, flash to pass ..........64
instrument panel, dimming .....64
interior lamps ...............63, 65, 67
replacing bulbs .............65, 67–71

Lane change indicator (see Turn signal) ........................65
Lights, warning and indicator ....10
air bag ........................................13
air suspension ...........................14
anti-lock brakes (ABS) ....12, 143
brake ..........................................12
charging system ........................13
check engine .............................10
fuel cap light .............................11
high beam .................................15
low coolant ................................13
low fuel ......................................14
oil pressure ...............................13
overdrive off ..............................14
safety belt .................................13
speed control ............................82
traction control active ..............14
turn signal indicator .................15

Limited slip axle (see Traction Loc) ............................................150
Load limits .................................151
GAWR ......................................151

GVWR ......................................151
trailer towing ..........................151

Locks

autolock .....................................97
childproof ..................................91
doors ..........................................91
Lubricant specifications ...226, 228
Lumbar support, seats .............106

Message center ...........................83
reset button ..............................84
select button .............................84

Mirrors

automatic dimming rearview mirror ........................................76
fold away ...................................76
heated ........................................76
side view mirrors (power) .......75
Motorcraft parts ................210, 224

Octane rating ............................209
Odometer .....................................20
Oil (see Engine oil) ..................193
Overdrive .............................87, 148

Panic alarm feature, remote entry system ................................95
Parking brake ............................143
Parts (see Motorcraft parts) ....224
Passenger Occupant Classification Sensor .................110

Index

Pedals (see Power adjustable foot pedals) .................................78
Power distribution box (see Fuses) ...............................162
Power door locks ..................91, 97
Power mirrors .............................75
Power point .................................74
Power steering ..................145–146
fluid, checking and adding ....215
fluid, refill capacity ................225
fluid, specifications .................226
Power Windows ...........................74

Radio ............................................26
Radio reception ...........................53
Rear window defroster ...............62
Relays ................................159, 164
Remote entry system ...........93, 95
illuminated entry ......................97
locking/unlocking doors ..............................91, 93–94
opening the trunk .....................95
panic alarm ...............................95
replacement/additional transmitters ...............................96
replacing the batteries .............95
Roadside assistance ..................156

Safety belts (see Safety restraints) ............16, 108, 112–116
Safety defects, reporting ..........183
Safety restraints ........108, 112–116
belt minder .............................118

237

Index

cleaning the safety belts .................................122, 189
extension assembly ................121
for adults .........................113–115
for children .............................127
lap belt ....................................116
Occupant Classification Sensor ......................................110
warning light and chime ...................13, 16, 117–118
Safety seats for children ..........130
Seat belts (see Safety restraints) ..................................108
Seats ..........................................104
child safety seats ....................130
cleaning ...................................188

SecuriLock passive anti-theft system ................................100–102
Servicing your vehicle ..............191
Spare tire (see Changing the Tire) ...........................................164
Spark plugs, specifications .....................224, 228
Specification chart, lubricants ...........................226, 228
Speed control ..............................79
Speedometer ...............................20
Starting your vehicle ........137–139
jump starting ..........................169

Steering

speed sensitive .......................146

Steering wheel

controls ..........................73, 79, 83
tilting .........................................73

238

Tires ...........................164, 220–221
changing ..........................164–165
checking the pressure ............221
replacing ..................................223
rotating ....................................221
snow tires and chains ............224
tire grades ...............................221
treadwear ................................220
Towing .......................................152
recreational towing .................155
trailer towing ..........................152
wrecker ....................................174
Traction control ........................144
active light ................................14
Traction-lok rear axle ...............150
Transmission .............................146

fluid, checking and adding (automatic) .............................216
fluid, refill capacities ..............225
lubricant specifications ..226, 228
Trip odometer .............................21
Trunk ...........................................92
remote release ....................89, 95
............................15, 65

Turn signal

Vehicle dimensions ...................228
Vehicle Identification Number (VIN) ..........................................230
Vehicle loading ..........................151
Ventilating your vehicle ...........141

Index

Warning chimes ...........................16
Warning lights (see Lights) .......10
Washer fluid ..............................193
Water, Driving through .............150
Windows

power .........................................74

Windshield washer fluid and wipers checking and adding fluid .....193
checking and cleaning ..............72
operation ...................................72
replacing wiper blades .............72
Wrecker towing .........................174

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