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(4) Replace dress cover (if applicable). (5) Connect connector to its mating half/compo-
nent.
(6) Connect battery and test all affected systems.
CONNECTOR REMOVAL
(1) Disconnect battery. (2) Release Connector Lock (Fig. 10). (3) Disconnect the connector being repaired from
its mating half/component.
(4) Remove the dress cover (if applicable) (Fig. 10).
Fig.10REMOVALOFDRESSCOVER
1 - DRESS COVER 2 - CONNECTOR LOCK 3 - CONNECTOR
(5) Release
the Secondary Terminal Lock,
if
required (Fig. 11).
(6) Position the connector locking finger away from the terminal using the proper special tool. Pull on the wire to remove the terminal from the connector (Fig. 12).
8W - 01 - 12
CONNECTOR (Continued)8W-01 WIRING DIAGRAM INFORMATION
DR
Fig.11EXAMPLESOFCONNECTORSECONDARYTERMINALLOCKS
1 - Secondary Terminal Lock
DR CONNECTOR (Continued)
8W-01 WIRING DIAGRAM INFORMATION
8W - 01 - 13
Fig.12TERMINALREMOVAL
1 - TYPICAL CONNECTOR 2 - PICK FROM SPECIAL TOOL KIT 6680
3 - APEX CONNECTOR 4 - PICK FROM SPECIAL TOOL KIT 6680
5 - AUGAT CONNECTOR 6 - SPECIAL TOOL 69327 - MOLEX CONNECTOR 8 - SPECIAL TOOL 6742
9 - THOMAS AND BETTS CONNECTOR 10 - SPECIAL TOOL 6934
11 - TYCO CONNECTOR 12 - SPECIAL TOOL 86388W - 01 - 14
8W-01 WIRING DIAGRAM INFORMATION
DR
DIODE REMOVAL
TERMINAL REMOVAL
(1) Disconnect the battery. (2) Locate the diode in the harness, and remove
the protective covering.
(1) Follow steps for removing terminals described
in the connector removal section.
(2) Cut the wire 6 inches from the back of the con-
(3) Remove the diode from the harness, pay atten-
nector.
tion to the current flow direction (Fig. 13).
INSTALLATION
(1) Select a wire from the terminal repair kit that best matches the color and gage of the wire being repaired.
(2) Cut the repair wire to the proper length and
remove one–half (1/2) inch of insulation.
(3) Splice the repair wire to the wire harness (see
wire splicing procedure).
(4) Insert the repaired wire into the connector. (5) Install the connector locking wedge, if required, and reconnect the connector to its mating half/compo- nent.
(6) Re-tape the wire harness starting at 1–1/2
inches behind the connector and 2 inches past the repair.(7) Connect battery and test all affected systems.
Fig.13DIODEIDENTIFICATION
1 - CURRENT FLOW 2 - BAND AROUND DIODE INDICATES CURRENT FLOW 3 - DIODE AS SHOWN IN THE DIAGRAMS
INSTALLATION
(1) Remove the insulation from the wires in the harness. Only remove enough insulation to solder in the new diode.
(2) Install the new diode in the harness, making sure current flow is correct. If necessary, refer to the appropriate wiring diagram for current flow (Fig. 13). (3) Solder the connection together using rosin core
type solder only. Do not use acid core solder.
(4) Tape the diode to the harness using electrical tape. Make sure the diode is completely sealed from the elements.
(5) Re-connect the battery and test affected sys-
tems.
DR
8W-01 WIRING DIAGRAM INFORMATION
8W - 01 - 15
WIRE STANDARD PROCEDURE - WIRE SPLICING
When splicing a wire, it is important that the cor- rect gage be used as shown in the wiring diagrams. (1) Remove one-half (1/2) inch of insulation from
each wire that needs to be spliced.
(2) Place a piece of adhesive lined heat shrink tub- ing on one side of the wire. Make sure the tubing will be long enough to cover and seal the entire repair area.
(3) Place the strands of wire overlapping each
other inside of the splice clip (Fig. 14).
Fig.14SPLICEBAND
1 - SPLICE BAND
(4) Using crimping tool, Mopar p/n 05019912AA,
crimp the splice clip and wires together (Fig. 15).
Fig.15CRIMPINGTOOL
1 - CRIMPING TOOL
(5) Solder the connection together using rosin core
type solder only (Fig. 16).
CAUTION: DO NOT USE ACID CORE SOLDER.
Fig.16SOLDERSPLICE
1 - SOLDER 2 - SPLICE BAND 3 - SOLDERING IRON
(6) Center the heat shrink tubing over the joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant comes out of both ends of the tubing (Fig. 17).
Fig.17HEATSHRINKTUBE
1 - SEALANT 2 - HEAT SHRINK TUBE
DR
8W-02 COMPONENT INDEX
8W - 02 - 1
8W-02 COMPONENT INDEX
Component Page 4WD Switch . . . . . . . . . . . . . . . . . . . . . . . . . 8W-30
A/C Compressor Clutch Relay . . . . . . . . . . . . 8W-42
A/C Compressor Clutch . . . . . . . . . . . . . . . . . 8W-42
A/C Pressure Transducer . . . . . . . . . . . . . . . . 8W-42
A/C-Heater Control . . . . . . . . . . . . . . . . . . . . 8W-42
Accelerator Pedal Position Sensor . . . . . . . . . 8W-30
Adjustable Pedal Motor . . . . . . . . . . . . . . . . . 8W-30
Adjustable Pedal Relay . . . . . . . . . . . . . . . . . 8W-30
Adjustable Pedal Switch . . . . . . . . . . . . . . . . 8W-30
Airbag Control Modules . . . . . . . . . . . . . . . . 8W-43
Airbags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-43
Ambient Temperature Sensor . . . . . . . . . . . . 8W-49
Amplifier Audio . . . . . . . . . . . . . . . . . . . . . . . 8W-47
Auto Shut Down Relay . . . . . . . . . . . . . . . . . 8W-30
Automatic Day/Night Mirror . . . . . . . . . . . . . 8W-49
Auxiliary Battery . . . . . . . . . . . . . . . . . . . . . 8W-20
Backup Lamp Switch . . . . . . . . . . . . . . . . . . 8W-51
Battery Temperature Sensor . . . . . . . . . . . . . 8W-30
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-20
Blend Door Actuator . . . . . . . . . . . . . . . . . . . 8W-42
Blower Motor Resistor Block . . . . . . . . . . . . . 8W-42
Blower Motor . . . . . . . . . . . . . . . . . . . . . . . . . 8W-42
Brake Lamp Switch . . . . . . . . . . . . . . . . . . . . 8W-33
Brake Transmission Shift InterlockSolenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-40
Camshaft Position Sensor . . . . . . . . . . . . . . . 8W-30
Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-30
Center High Mounted Stop Lamp/CargoLamp . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-44, 51
Center High Mounted Stop Lamp-
Aftermarket . . . . . . . . . . . . . . . . . . . . . 8W-33, 51
Cigar Lighter Outlet . . . . . . . . . . . . . . . . . . . 8W-41
Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . 8W-10
Clearance Lamps . . . . . . . . . . . . . . . . . . . . . . 8W-50
Clockspring . . . . . . . . . . . . . . . . . 8W-33, 41, 43, 47
Clutch Interlock Brake Switch . . . . . . . . . . . 8W-21
Coil On Plugs . . . . . . . . . . . . . . . . . . . . . . . . 8W-30
Compass/Mini-Trip Computer . . . . . . . . . . . . 8W-49
Condenser Fan Relay . . . . . . . . . . . . . . . . . . 8W-42
Condenser Fan . . . . . . . . . . . . . . . . . . . . . . . 8W-42
Controller Antilock Brake . . . . . . . . . . . . 8W-34, 35
Crankshaft Position Sensor . . . . . . . . . . . . . . 8W-30
Cylinder Lock Switch-Driver . . . . . . . . . . . . . 8W-61
Cylinder Lock Switch-Passenger . . . . . . . . . . 8W-61
Data Link Connector . . . . . . . . . . . . . . . . . . . 8W-18
Data Link Connector-Engine . . . . . . . . . . . . . 8W-18
Dome Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-44
Door Ajar Switches . . . . . . . . . . . . . . . . . . . . 8W-40
Door Lock Motor/Ajar Switches . . . . . . . . 8W-40, 61
Door Lock Switch-Passenger . . . . . . . . . . . . . 8W-61
Driver Door Module . . . . . . . . . . . . . . 8W-60, 61, 62
Electric Brake Provision . . . . . . . . . . . . . 8W-33, 54Component Page Electronic Throttle Control Module . . . . . . . . 8W-30
Engine Control Module . . . . . . . . . . . . . . . . . 8W-30
Engine Coolant Temperature Sensor . . . . . . . 8W-30
Engine Oil Pressure Switch . . . . . . . . . . . . . . 8W-30
EVAP/Purge Solenoid . . . . . . . . . . . . . . . . . . 8W-30
Evaporator Temperature Sensor . . . . . . . . . . 8W-42
Fender Lamps . . . . . . . . . . . . . . . . . . . . . . . . 8W-51
Fog Lamp Relay . . . . . . . . . . . . . . . . . . . . . . 8W-50
Fog Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-50
Front Control Module . . . . . . . . . . . . . . . . . . 8W-10
Fuel Heater Relay . . . . . . . . . . . . . . . . . . . . . 8W-30
Fuel Heater . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-30
Fuel Injectors . . . . . . . . . . . . . . . . . . . . . . . . 8W-30
Fuel Injector Packs . . . . . . . . . . . . . . . . . . . . 8W-30
Fuel Pump Module . . . . . . . . . . . . . . . . . . . . 8W-30
Fuel Pump Motor . . . . . . . . . . . . . . . . . . . . . 8W-30
Fuel Pump Relay . . . . . . . . . . . . . . . . . . . . . . 8W-30
Fuel Rail Pressure Sensor . . . . . . . . . . . . . . . 8W-30
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-10
Fusible Link . . . . . . . . . . . . . . . . . . . . . . . . . 8W-10
Grounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-15
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-20
Glove Box Lamp And Switch . . . . . . . . . . . . . 8W-44
Headlamp Switch . . . . . . . . . . . . . . . . . . 8W-40, 50
Headlamps . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-50
Heated Mirror Relay . . . . . . . . . . . . . . . . . . . 8W-62
Heated Seat Cushions . . . . . . . . . . . . . . . . . . 8W-63
Heated Seat Switches . . . . . . . . . . . . . . . . . . 8W-63
Horn Relay . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-41
Horn Switch . . . . . . . . . . . . . . . . . . . . . . . . . 8W-41
Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-41
Idle Air Control Motor . . . . . . . . . . . . 8W-30, 30-36
Ignition Coils . . . . . . . . . . . . . . . . . . . . . . . . . 8W-30
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . 8W-10
Inlet Air Temperature/Pressure Sensor . . . . . 8W-30
Input Speed Sensor . . . . . . . . . . . . . . . . . . . . 8W-31
Instrument Cluster . . . . . . . . . . . . . . . . . . . . 8W-40
Intake Air Heater Relays . . . . . . . . . . . . . . . 8W-30
Intake Air Temperature Sensor . . . . . . . . . . . 8W-30
Intake Air Temperature/Manifold AbsolutePressure Sensor . . . . . . . . . . . . . . . . . . . . . 8W-30
Integrated Power Module . . . . . . . . . . . . . . . 8W-10
Knock Sensors . . . . . . . . . . . . . . . . . . . . . . . . 8W-30
Leak Detection Pump . . . . . . . . . . . . . . . . . . 8W-30
License Lamps . . . . . . . . . . . . . . . . . . . . . . . 8W-51
Lift Pump Motor . . . . . . . . . . . . . . . . . . . . . . 8W-30
Line Pressure Sensor . . . . . . . . . . . . . . . . 8W-30, 31
Lumbar Motors . . . . . . . . . . . . . . . . . . . . . . . 8W-63
Manifold Absolute Pressure Sensor . . . . . . . . 8W-30
Mode Door Actuators . . . . . . . . . . . . . . . . . . . 8W-42
Multi-Function Switch . . . . . . . . . . . . 8W-40, 52, 53
Output Speed Sensor . . . . . . . . . . . . . . . . . . . 8W-318W - 02 - 2
8W-02 COMPONENT INDEX
DR
Component Page Overdrive Switch . . . . . . . . . . . . . . . . . . . . . . 8W-31
Overhead Map/Reading Lamp . . . . . . . . . . . . 8W-44
Oxygen Sensors . . . . . . . . . . . . . . . . . . . . . . . 8W-30
Oxygen Sensor Downstream Relay . . . . . . . . 8W-30
Park Brake Switch . . . . . . . . . . . . . . . . . . . . 8W-40
Park Lamp Relay . . . . . . . . . . . . . . . . . . . 8W-50, 52
Park/Turn Signal Lamps . . . . . . . . . . . . . 8W-50, 52
Passenger Airbag On/Off Switch . . . . . . . . . . 8W-43
Blend Door Actuators . . . . . . . . . . . . . . . . . . 8W-42
Passenger Lumbar Switch . . . . . . . . . . . . . . . 8W-63
Power Mirrors . . . . . . . . . . . . . . . . . . . . . . . . 8W-62
Power Outlet . . . . . . . . . . . . . . . . . . . . . . . . . 8W-41
Power Outlet-Console . . . . . . . . . . . . . . . . . . 8W-41
Power Seat Motors . . . . . . . . . . . . . . . . . . . . 8W-63
Power Seat Switches . . . . . . . . . . . . . . . . . . . 8W-63
Power Steering Pressure Switch . . . . . . . . . . 8W-30
Power Window Circuit Breaker . . . . . . . . . . . 8W-10
Power Window Motors . . . . . . . . . . . . . . . . . . 8W-60
Power Window Switches . . . . . . . . . . . . . . . . 8W-60
Powertrain Control Module . . . . . . . . . . . . . . 8W-30
PTCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-10
PTO Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-30
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-47
Recirculation Door Actuator . . . . . . . . . . . . . 8W-42
Red Brake Warning Indicator Switch . . . 8W-34, 35
Remote Radio Switches . . . . . . . . . . . . . . . . . 8W-47
Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-70
Seat Belt Pretensioners . . . . . . . . . . . . . . . . . 8W-43
Seat Belt Switch-Driver . . . . . . . . . . . . . . . . 8W-40
Seat Belt Tensioner Reducer . . . . . . . . . . . . . 8W-40
Seat Heater Interface Module . . . . . . . . . . . . 8W-63
Sentry Key Immobilizer Module . . . . . . . . . . 8W-39
Spare Relay . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-10
Speakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-47Component Page Speed Control Servo . . . . . . . . . . . . . . . . . . . 8W-33
Speed Control Switches . . . . . . . . . . . . . . . . . 8W-33
Starter Motor Relay . . . . . . . . . . . . . . . . . . . 8W-21
Starter Motor . . . . . . . . . . . . . . . . . . . . 8W-21, 21-3
Tail/Stop Lamps . . . . . . . . . . . . . . . . . . . . . . 8W-52
Tail/Stop/Turn Signal Lamps . . . . . . . . . . 8W-51, 52
Tail/Turn Lamps . . . . . . . . . . . . . . . . . . . . . . 8W-52
Tailgate Lamp Assembly . . . . . . . . . . . . . . . . 8W-51
Throttle Position Sensor . . . . . . . . . . . . . . . . 8W-30
Throttle Position Switch . . . . . . . . . . . . . . . . 8W-30
Trailer Tow Connector . . . . . . . . . . . . . . . . . . 8W-54
Trailer Tow Connector-Add On . . . . . . . . . . . 8W-54
Trailer Tow Left Turn Relay . . . . . . . . . . . . . 8W-54
Trailer Tow Right Turn Relay . . . . . . . . . . . . 8W-54
Transfer Case Control Module . . . . . . . . . . . . 8W-31
Transfer Case Mode Sensor . . . . . . . . . . . . . . 8W-31
Transfer Case Selector Switch . . . . . . . . . . . . 8W-31
Transfer Case Shift Motor . . . . . . . . . . . . . . . 8W-31
Transmission Control Module . . . . . . . . . . . . 8W-31
Transmission Control Relay . . . . . . . . . . . . . 8W-31
Transmission Range Sensor . . . . . . . . . . . . . . 8W-31
Transmission Solenoid Assembly . . . . . . . . . . 8W-31
Transmission Solenoid/TRS Assembly . . . . . . 8W-31
Underhood Lamp . . . . . . . . . . . . . . . . . . . . . . 8W-44
Vacuum Pump . . . . . . . . . . . . . . . . . . . . . . . . 8W-30
Vehicle Speed Sensor . . . . . . . . . . . . . . . . . . . 8W-30
Vistronic Fan Drive . . . . . . . . . . . . . . . . . . . . 8W-30
Washer Fluid Level Switch . . . . . . . . . . . . . . 8W-53
Washer Pump Motor-Front . . . . . . . . . . . . . . 8W-53
Water In Fuel Sensor . . . . . . . . . . . . . . . . . . 8W-30
Wheel Speed Sensors . . . . . . . . . . . . . . . . . . . 8W-35
Wiper High/Low Relay . . . . . . . . . . . . . . . . . 8W-53
Wiper Motor-Front . . . . . . . . . . . . . . . . . . . . 8W-53DR
8W-10 POWER DISTRIBUTION
8W - 10 - 1
8W-10 POWER DISTRIBUTION
Component A/C Compressor Clutch . A/C Compressor Clutch Relay . A/C-Heater Control Adjustable Pedal Relay . Adjustable Pedal Switch . Airbag Control Module . Airbag Control Module-Left Side Impact . Airbag Control Module-Right Side Impact Ambient Temperature Sensor . Amplifier Audio Auto Shut Down Relay . Automatic Day/Night Mirror . Auxiliary Battery . Backup Lamp Switch . Battery . Blower Motor . Brake Lamp Switch . Capacitor . Center High Mounted Stop Lamp/Cargo Lamp . Cigar Lighter Outlet . Circuit Breaker . Clearance Lamp No. 1 . Clearance Lamp No. 2 . Clearance Lamp No. 3 . Clearance Lamp No. 4 . Clearance Lamp No. 5 . Clutch Interlock Brake Switch . Coil On Plug No. 1 . Coil On Plug No. 2 . Coil On Plug No. 3 . Coil On Plug No. 4 . Coil On Plug No. 5 . Coil On Plug No. 6 . Coil On Plug No. 7 . Coil On Plug No. 8 . Compass/Mini-Trip Computer . Condenser Fan . Condenser Fan Relay . Controller Antilock Brake . Data Link Connector . Dome Lamp . Door Lock Switch-Passenger . Driver Door Module Electric Brake Provision . Engine Control Module . EVAP/Purge Solenoid . Fender Lamp-Front Left Fender Lamp-Front Right Fender Lamp-Rear Left Fender Lamp-Rear Right . Fog Lamp Relay . Fog Lamp-Left . Fog Lamp-Right Front Control Module . Fuel Heater Fuel Heater Relay . Fuel Injector No. 1 . Fuel Injector No. 2 . Fuel Injector No. 3 . Fuel Injector No. 4 . Fuel Injector No. 5 . Fuel Injector No. 6 . Fuel Injector No. 7 . Fuel Injector No. 8 . Fuel Injector No. 9 . Fuel Injector No. 10 . Fuel Pump Module . Fuel Pump Relay . Fuse 1 . Fuse 2
Fuse 3 . Fuse 4 . Fuse 5 . Fuse 6 . Fuse 7 . Fuse 8 . Fuse 9 . Fuse 10 . Fuse 11 . Fuse 12 . Fuse 13 . Fuse 14 . Fuse 15 . Fuse 16 . Fuse 17 . Fuse 18 . Fuse 19 . Fuse 20 . Fuse 21 . Fuse 22 . Fuse 24 . Fuse 25 . Fuse 27 . Fuse 28 . Fuse 32 . Fuse 33 .Page . 8W-10-16, 43, 44
. 8W-10-16, 43, 44
. 8W-10-46, 47, 58
. 8W-10-14, 34
. 8W-10-14, 34, 46, 58
. 8W-10-46, 48
. 8W-10-46
. 8W-10-46
. 8W-10-52, 54
. 8W-10-33
. 8W-10-11, 18
. 8W-10-45, 52
. 8W-10-11
. 8W-10-48, 53
. 8W-10-11, 18
. 8W-10-56
. 8W-10-13, 32, 43, 44
. 8W-10-21, 23
. 8W-10-42
. 8W-10-50
. 8W-10-56
. 8W-10-37
. 8W-10-37
. 8W-10-37
. 8W-10-37
. 8W-10-37
. 8W-10-39
. 8W-10-19, 22
. 8W-10-20, 21
. 8W-10-19, 22
. 8W-10-20, 21
. 8W-10-19, 22
. 8W-10-20, 21
. 8W-10-19, 22
. 8W-10-20, 21
. 8W-10-42, 45
. 8W-10-17, 49
. 8W-10-17, 49
. 8W-10-13, 30, 48
. 8W-10-32, 54
. 8W-10-42
. 8W-10-45
. 8W-10-42, 56
. 8W-10-18
. 8W-10-43
. 8W-10-45
. 8W-10-37
. 8W-10-37
. 8W-10-37
. 8W-10-37
. 8W-10-15, 38
. 8W-10-38
. 8W-10-38
. 8W-10-12, 31, 32, 34, 35, 36, 48, 45, 51, 52, 54 , 55
. 8W-10-57
. 8W-10-17, 57
. 8W-10-22, 24
. 8W-10-20, 21, 23, 24
. 8W-10-22, 24
. 8W-10-20, 21, 23, 24
. 8W-10-22, 24
. 8W-10-20, 21, 23, 24
. 8W-10-22, 24
. 8W-10-20, 21, 23, 24
. 8W-10-24
. 8W-10-23
. 8W-10-16, 42
. 8W-10-16, 42, 43, 44
. 8W-10-11, 18
. 8W-10-11, 12, 18
. 8W-10-12, 26
. 8W-10-12, 26
. 8W-10-11, 12, 13, 27, 28, 29
. 8W-10-12, 13, 30
. 8W-10-13, 30
. 8W-10-14, 31
. 8W-10-12, 26
. 8W-10-12, 26
. 8W-10-12, 13, 32
. 8W-10-17, 49, 57
. 8W-10-12, 32
. 8W-10-14, 39
. 8W-10-15, 16, 36
. 8W-10-16, 43, 44
. 8W-10-16, 17, 42
. 8W-10-13, 32
. 8W-10-13, 33
. 8W-10-12, 26
. 8W-10-13, 33
. 8W-10-13, 33
. 8W-10-13, 32
. 8W-10-13, 33
. 8W-10-16, 17, 47
. 8W-10-43, 44, 45
. 8W-10-16, 36
. 8W-10-16, 36
