2003 Dodge RAM Standard Owners Manual

RETAINER - CLEANING, OVERRUNNING. . . 21-238, 21-416

CLUTCH CAM/OVERDRIVE PISTON

RETAINER - DESCRIPTION, OVERRUNNING . . . . . . . . . . . . . . . 21-237,21-415

CLUTCH CAM/OVERDRIVE PISTON

RETAINER - DISASSEMBLY, OVERRUNNING . . . . . . . . . . . . . . . 21-238,21-415

CLUTCH CAM/OVERDRIVE PISTON

RETAINER - INSPECTION, OVERRUNNING . . . . . . . . . . . . . . . 21-238,21-416

CLUTCH CAM/OVERDRIVE PISTON

RETAINER - OPERATION, OVERRUNNING . . . . . . . . . . . . . . . 21-237,21-415

CLUTCH COIL - DIAGNOSIS AND

TESTING, A/C COMPRESSOR . . . . . . . . . . . 24-10
CLUTCH DISC - INSTALLATION . . . . . . . . . . . . 6-6
CLUTCH DISC - REMOVAL . . . . . . . . . . . . . . . 6-6
CLUTCH HOUSING - DIAGNOSIS AND

TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
CLUTCH HOUSING - INSTALLATION . . . . . . . 6-10
CLUTCH HOUSING - REMOVAL . . . . . . . . . . . 6-10
CLUTCH OPERATION - DIAGNOSIS AND

TESTING, AIR CHECKING TRANSMISSION . . . . . . . . . . . . . . . . . . . . . 21-494

CLUTCH PEDAL POSITION SWITCH -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 6-14

CLUTCH PEDAL POSITION SWITCH -

DIAGNOSIS AND TESTING . . . . . . . . . . . . . . 6-14

CLUTCH PEDAL POSITION SWITCH -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

CLUTCH RELAY - DESCRIPTION, A/C

COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . 24-13

CLUTCH RELAY - DIAGNOSIS AND

TESTING, COMPRESSOR . . . . . . . . . . . . . . . 24-13

CLUTCH RELAY - INSTALLATION, A/C

COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . 24-14

CLUTCH RELAY - OPERATION, A/C

COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . 24-13

CLUTCH RELAY - REMOVAL, A/C

COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . 24-14

CLUTCH RELEASE BEARING -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 6-11
CLUTCH RELEASE BEARING - REMOVAL . . . 6-11
CLUTCHES - DESCRIPTION, HOLDING . . . 21-546
CLUTCHES - OPERATION, HOLDING . . . . . 21-546
. . . . . . . . . . . 23-67
COAT HOOK - INSTALLATION COAT HOOK - REMOVAL . . . . . . . . . . . . . . . 23-67
. . . . . . . . . . . 23-74
CODE - DESCRIPTION, PAINT CODE PLATE - DESCRIPTION, BODY . . . . Intro.-4
CODES - DESCRIPTION, DIAGNOSTIC

TROUBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-1
CODES - SPECIFICATIONS, PAINT . . . . . . . . 23-74
CODES - STANDARD PROCEDURE,

ERASING TRANSMITTER . . . . . . . . . . . . . . 8M-12

CODES - STANDARD PROCEDURE,

SETTING TRANSMITTER . . . . . . . . . . . . . . 8M-12

COIL - DESCRIPTION, IGNITION COIL - DIAGNOSIS AND TESTING, A/C

. . . . . . . . . 8I-19

COMPRESSOR CLUTCH . . . . . . . . . . . . . . . 24-10
COIL - INSTALLATION, IGNITION . . . . . . . . . 8I-24
COIL - OPERATION, IGNITION . . . . . . . . . . . 8I-20
COIL - REMOVAL, IGNITION . . . . . . . . . . . . 8I-23
COIL CAPACITOR - DESCRIPTION,

IGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . . 8I-33

COIL CAPACITOR - INSTALLATION,

IGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . . 8I-33

COIL CAPACITOR - OPERATION,

IGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . . 8I-33
COIL CAPACITOR - REMOVAL, IGNITION . . . 8I-33
COIL RESISTANCE, 3.7L V-6 - IGNITION . . . . 8I-6
COIL RESISTANCE, 4.7L V-8 - IGNITION . . . . 8I-6
COIL RESISTANCE, 5.7L V-8 - IGNITION . . . . 8I-6
COIL RESISTANCE, 5.9L - IGNITION . . . . . . . 8I-6
COIL RESISTANCE, 8.0L V-10 ENGINE -

IGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8I-6
COLUMN - DESCRIPTION . . . . . . . . . . . . . . . 19-6
COLUMN - DIAGNOSIS AND TESTING,

STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-7
COLUMN - INSTALLATION . . . . . . . . . . . . . . . 19-9
COLUMN - REMOVAL . . . . . . . . . . . . . . . . . . 19-7
COLUMN OPENING COVER -

INSTALLATION, STEERING . . . . . . . . . . . . . 23-61

COLUMN OPENING COVER - REMOVAL,

STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . 23-61

COLUMN OPENING SUPPORT BRACKET

- INSTALLATION, STEERING. . . . . . . . . . . . . . 23-62

COLUMN OPENING SUPPORT BRACKET

- REMOVAL, STEERING . . . . . . . . . . . . . . . . 23-61

COMBUSTION PRESSURE LEAKAGE -

DIAGNOSIS AND TESTING, CYLINDER . . . . 9-182, 9-231,9-359,9-8,9-92
COMMUNICATION - DESCRIPTION . . . . . . . . 8E-1
COMMUNICATION - OPERATION . . . . . . . . . . 8E-2
COMPASS CALIBRATION - STANDARD

PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 8M-3

COMPASS DEMAGNETIZING -

STANDARD PROCEDURE . . . . . . . . . . . . . . . 8M-4

COMPASS MINI-TRIP COMPUTER -

DIAGNOSIS AND TESTING . . . . . . . . . . . . . . 8M-7

COMPASS VARIATION ADJUSTMENT -

STANDARD PROCEDURE . . . . . . . . . . . . . . . 8M-4

COMPASS/MINI-TRIP COMPUTER -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 8M-6

COMPASS/MINI-TRIP COMPUTER -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 8M-7

COMPASS/MINI-TRIP COMPUTER -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 8M-7

COMPASS/MINI-TRIP COMPUTER -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 8M-7

COMPRESSION PRESSURE - DIAGNOSIS

AND TESTING, CYLINDER . . . 9-182,9-231,9-359, 9-8,9-92

COMPRESSION/LEAKAGE TESTS -

DIAGNOSIS AND TESTING, CYLINDER . . . . 9-288

COMPRESSOR CLUTCH - DESCRIPTION,

A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-9

COMPRESSOR CLUTCH - INSPECTION,

A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-12

COMPRESSOR CLUTCH - INSTALLATION,

A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-12

COMPRESSOR CLUTCH - OPERATION,

A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-9
COMPRESSOR CLUTCH - REMOVAL, A/C . . 24-10
COMPRESSOR CLUTCH BREAK-IN -

STANDARD PROCEDURE, A/C . . . . . . . . . . . 24-10

COMPRESSOR CLUTCH COIL -

DIAGNOSIS AND TESTING, A/C . . . . . . . . . . 24-10

COMPRESSOR CLUTCH RELAY -

DESCRIPTION, A/C . . . . . . . . . . . . . . . . . . . 24-13

COMPRESSOR CLUTCH RELAY -

DIAGNOSIS AND TESTING . . . . . . . . . . . . . 24-13

COMPRESSOR CLUTCH RELAY -

INSTALLATION, A/C . . . . . . . . . . . . . . . . . . . 24-14

COMPRESSOR CLUTCH RELAY -

OPERATION, A/C . . . . . . . . . . . . . . . . . . . . . 24-13

COMPRESSOR CLUTCH RELAY -

REMOVAL, A/C . . . . . . . . . . . . . . . . . . . . . . 24-14

COMPRESSOR NOISE - DIAGNOSIS AND

TESTING, A/C . . . . . . . . . . . . . . . . . . . . . . . 24-36

COMPUTER - DESCRIPTION, COMPASS/

MINI-TRIP . . . . . . . . . . . . . . . . . . . . . . . . . . 8M-6

COMPUTER - DIAGNOSIS AND TESTING,

COMPASS MINI-TRIP . . . . . . . . . . . . . . . . . . 8M-7

8

INDEX

Description

Group-Page

Description

Group-Page

Description

Group-Page

DR

COMPUTER - INSTALLATION, COMPASS/

MINI-TRIP . . . . . . . . . . . . . . . . . . . . . . . . . . 8M-7

COMPUTER - OPERATION, COMPASS/

MINI-TRIP . . . . . . . . . . . . . . . . . . . . . . . . . . 8M-7

COMPUTER - REMOVAL, COMPASS/

MINI-TRIP . . . . . . . . . . . . . . . . . . . . . . . . . . 8M-7
. . . . . . . 24-39
. . . . . . . . . 24-39

CONDENSER - DESCRIPTION, A/C CONDENSER - OPERATION, A/C CONDENSER FAN (GAS ENGINE ONLY -

3.7, 4.7 & 5.7L) - INSTALLATION . . . . . . . . 24-43

CONDENSER FAN (GAS ENGINE ONLY -

3.7, 4.7 & 5.7L) - REMOVAL . . . . . . . . . . . . 24-43

CONDITIONER - DESCRIPTION, HEATER

AND AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1

CONDITIONER - OPERATION, HEATER

AND AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1

CONDITIONING - INSTALLATION, WATER

PUMP BYPASS HOSE WITH AIR . . . . . . . . . . 7-70

CONDITIONING - INSTALLATION, WATER

PUMP BYPASS HOSE WITHOUT AIR . . . . . . 7-70

CONDITIONING - REMOVAL, WATER

PUMP BYPASS HOSE WITH AIR . . . . . . . . . . 7-68

CONDITIONING - REMOVAL, WATER

PUMP BYPASS HOSE WITHOUT AIR . . . . . . 7-69

CONDITIONS - DIAGNOSIS AND

CONTAMINATION - DIAGNOSIS AND

TESTING, FLUID . . . . . . . . 21-201,21-381,21-541

CONTINUITY - STANDARD PROCEDURE,

TESTING . . . . . . . . . . . . . . . . . . . . . . . . . 8W-01-9

CONTOLLED VISCOUS FAN DRIVE -

DIAGNOSIS AND TESTING, ELECTRONICLY . . . . . . . . . . . . . . . . . . . . . . . 7-56

CONTROL ACTUATOR - DESCRIPTION,

FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-85

CONTROL ACTUATOR - INSTALLATION,

FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-85

CONTROL ACTUATOR - OPERATION,

FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-85
CONTROL ACTUATOR - REMOVAL, FUEL . . 14-85
CONTROL ARM - INSTALLATION, UPPER . . . 2-27
CONTROL ARM - REMOVAL, UPPER . . . . . . 2-27
CONTROL ARM BUSHINGS - 2WD (LD) -

INSTALLATION, LOWER . . . . . . . . . . . . . . . . . 2-14

CONTROL ARM BUSHINGS - 2WD (LD) -

REMOVAL, LOWER . . . . . . . . . . . . . . . . . . . . 2-12

CONTROL ARM BUSHINGS - 4WD (LD) -

INSTALLATION, LOWER . . . . . . . . . . . . . . . . . 2-13

CONTROL ARM BUSHINGS - 4WD (LD) -

REMOVAL, LOWER . . . . . . . . . . . . . . . . . . . . 2-12

CONTROL CABLE - INSTALLATION,

TESTING, CHIME . . . . . . . . . . . . . . . . . . . . . . 8B-2

THROTTLE . . . . . . . . . . . . . . . . . . . . . 14-51,14-96

CONDITIONS - DIAGNOSIS AND

CONTROL CABLE - REMOVAL,

TESTING, SPARK PLUG . . . . . . . . . . . . . . . . 8I-27

THROTTLE . . . . . . . . . . . . . . . . . . . . . 14-49,14-94

CONFIGURING A NEW MODULE /

SWITCH OPERATING MODES, STANDARD PROCEDURE . . . . . . . . . . . . . . . 8Q-3

CONNECT FITTING - DESCRIPTION,

QUICK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-8
CONNECTING ROD - CLEANING, PISTON . . 9-331
CONNECTING ROD - CLEANING, PISTON . . 9-138, 9-206,9-261,9-389

CONNECTING ROD - DESCRIPTION,

PISTON . . . . 9-137,9-205,9-260,9-329,9-388,9-47
CONNECTING ROD - INSPECTION . . . . . . . . 9-332
CONNECTING ROD - INSPECTION,

PISTON . . . . . . . . . . . . . 9-138,9-206,9-261,9-389

CONNECTING ROD - INSTALLATION,

PISTON . . . . . . . . . . . . . 9-139,9-207,9-261,9-389
CONNECTING ROD - REMOVAL, PISTON . . 9-137, 9-205,9-261,9-330,9-389

CONNECTING ROD BEARING AND

CRANKSHAFT JOURNAL CLEARANCE - STANDARD PROCEDURE . . . . . . . . . . . . . . . 9-321

CONNECTING ROD BEARING FITTING -

STANDARD PROCEDURE . . . . . 9-128,9-251,9-382

CONNECTING ROD BEARING FITTING,

STANDARD PROCEDURE . . . . . . . . . . . . . . . . 9-48
. . 8E-3
. . . . . . . 8W-01-11
. . . . 8E-3
. . . . . . . . . . . 8W-01-11

CONNECTOR - DESCRIPTION, DATA LINK CONNECTOR - INSTALLATION CONNECTOR - OPERATION, DATA LINK CONNECTOR - REMOVAL CONNECTOR, GROUND AND SPLICE

INFORMATION - DESCRIPTION . . . . . . . . 8W-01-7

CONNECTOR/GROUND/SPLICE LOCATION

- DESCRIPTION . . . . . . . . . . . . . . . . . . . . 8W-91-1
CONSOLE - DESCRIPTION, OVERHEAD . . . . 8M-1
CONSOLE - DIAGNOSIS AND TESTING,

OVERHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . 8M-2
CONSOLE - INSTALLATION, FLOOR . . . . . . 23-68
CONSOLE - OPERATION, OVERHEAD . . . . . . 8M-2
CONSOLE - REMOVAL, FLOOR . . . . . . . . . . 23-68
CONSOLE REMOVAL, REMOVAL -

OVERHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . 8M-5
CONSOLE, SPECIAL TOOLS - OVERHEAD . . 8M-6
CONTAINER-3.7L/4.7L - DESCRIPTION,

COOLANT DEGAS . . . . . . . . . . . . . . . . . . . . . 7-38

CONTAINER-3.7L/4.7L - INSTALLATION,

COOLANT DEGAS . . . . . . . . . . . . . . . . . . . . . 7-39

CONTAINER-3.7L/4.7L - OPERATION,

COOLANT DEGAS . . . . . . . . . . . . . . . . . . . . . 7-38

CONTAINER-3.7L/4.7L - REMOVAL,

COOLANT DEGAS . . . . . . . . . . . . . . . . . . . . . 7-39

CONTAINER-5.9L - DESCRIPTION,

COOLANT RECOVERY . . . . . . . . . . . . . . . . . . 7-38

CONTAINER-5.9L - INSTALLATION,

CONTROL INFORMATION (VECI) -

DESCRIPTION, VEHICLE EMISSION . . . . . Intro.-3

CONTROL MODULE - DESCRIPTION,

AIRBAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8O-10

CONTROL MODULE - DESCRIPTION,

FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-97-4

CONTROL MODULE - DESCRIPTION,

FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8E-5

CONTROL MODULE - DESCRIPTION,

SIDE IMPACT AIRBAG . . . . . . . . . . . . . . . . . 8O-53

CONTROL MODULE - DESCRIPTION,

TRANSFER CASE . . . . . . . . . . . . . . . . . . . . . 8E-15

CONTROL MODULE - DESCRIPTION,

TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . 8E-19

CONTROL MODULE - DIAGNOSIS AND

CONTROL MODULE - DIAGNOSIS AND

TESTING, FRONT . . . . . . . . . . . . . . . . . . . . . . 8E-6

CONTROL MODULE - INSTALLATION,

AIRBAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8O-12

CONTROL MODULE - INSTALLATION,

ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8E-5

CONTROL MODULE - INSTALLATION,

FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-97-5

CONTROL MODULE - INSTALLATION,

FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8E-6

CONTROL MODULE - OPERATION,

CONTROL MODULE - OPERATION,

FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8E-5

CONTROL MODULE - OPERATION, SIDE

IMPACT AIRBAG . . . . . . . . . . . . . . . . . . . . . 8O-54

CONTROL MODULE - OPERATION,

TRANSFER CASE . . . . . . . . . . . . . . . . . . . . . 8E-15

CONTROL MODULE - OPERATION,

TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . 8E-19
CONTROL MODULE - REMOVAL, AIRBAG . 8O-11
CONTROL MODULE - REMOVAL, ENGINE . . . 8E-4
CONTROL MODULE - REMOVAL, FRONT . 8W-97-5
CONTROL MODULE - REMOVAL, FRONT . . . 8E-6
CONTROL MOTOR - DESCRIPTION, IDLE

AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-33

CONTROL MOTOR - INSTALLATION, IDLE

AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-35

CONTROL MOTOR - OPERATION, IDLE

AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-33
CONTROL MOTOR - REMOVAL, IDLE AIR . . 14-34
CONTROL RELAY - DESCRIPTION,

TRANSMISSION . . . . . . . . . . . . . . . . . . . . . 21-581

CONTROL RELAY - OPERATION,

COOLANT RECOVERY . . . . . . . . . . . . . . . . . . 7-38

TRANSMISSION . . . . . . . . . . . . . . . . . . . . . 21-581

CONTAINER-5.9L - OPERATION,

COOLANT RECOVERY . . . . . . . . . . . . . . . . . . 7-38

CONTAINER-5.9L - REMOVAL, COOLANT

RECOVERY . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38

CONTAMINATION - DIAGNOSIS AND

CONTROL SWITCH - DESCRIPTION,

LUMBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . 8N-19

CONTROL SWITCH - OPERATION,

LUMBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . 8N-19

CONTROL SWITCH - REMOVAL,

TESTING, BRAKE FLUID . . . . . . . . . . . . . . . . 5-18

LUMBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . 8N-19

CONTROLLER ANTILOCK BRAKE -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 8E-3

CONTROLLER ANTILOCK BRAKE -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 8E-3

CONTROLLER ANTILOCK BRAKE -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 8E-3

CONTROLLER ANTILOCK BRAKE -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 8E-3

CONTROLS - DIAGNOSIS AND TESTING,

OVERDRIVE ELECTRICAL . . . . . . . 21-219,21-397
CONVERTER - DESCRIPTION, CATALYTIC . . . 11-4
. . 21-257, CONVERTER - DESCRIPTION, TORQUE 21-434,21-575
CONVERTER - INSTALLATION, TORQUE . . 21-262, 21-439,21-580
. . . . 11-4
. . . . 21-261, 21-438,21-579
. . . . . 21-262, 21-439,21-580

CONVERTER - OPERATION, CATALYTIC CONVERTER - OPERATION, TORQUE

CONVERTER - REMOVAL, TORQUE

CONVERTER DRAINBACK VALVE -

DESCRIPTION, TORQUE . . . . . . . . 21-262,21-440

CONVERTER DRAINBACK VALVE -

OPERATION, TORQUE . . . . . . . . . . 21-262,21-440

CONVERTER DRAINBACK VALVE -

STANDARD PROCEDURE, TORQUE . . . . . 21-262, 21-440

CONVERTER HOUSING FLUID LEAK -

DIAGNOSIS AND TESTING . . . . . . 21-143,21-324, 21-495
. . . . . . . 7-36
COOLANT - DESCRIPTION, ENGINE COOLANT - DESCRIPTION, ENGINE . . . . . . . . 0-3
COOLANT - DESCRIPTION, HOAT . . . . . . . . . . . 7-37
COOLANT - STANDARD PROCEDURE,

ADDING ADDITIONAL . . . . . . . . . . . . . . . . . . 7-19

COOLANT DEGAS CONTAINER-3.7L/4.7L

- DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 7-38

COOLANT DEGAS CONTAINER-3.7L/4.7L

- INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 7-39

COOLANT DEGAS CONTAINER-3.7L/4.7L

- OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 7-38

COOLANT DEGAS CONTAINER-3.7L/4.7L

- REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39

TESTING, RADIATOR . . . . . . . . . . . . . . . 7-57,7-59

COOLANT LEVEL CHECK - STANDARD

PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

COOLANT RECOVERY CONTAINER-5.9L -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 7-38

COOLANT RECOVERY CONTAINER-5.9L -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 7-38

COOLANT RECOVERY CONTAINER-5.9L -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38

COOLANT RECOVERY CONTAINER-5.9L -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38

INSTALLATION, ENGINE . . . . . . . . . . . . . . . . 7-47

COOLANT TEMPERATURE SENSOR -

OPERATION, ENGINE . . . . . . . . . . . . . . . . . . . 7-44

COOLANT TEMPERATURE SENSOR -

REMOVAL, ENGINE . . . . . . . . . . . . . . . . . . . . 7-44

COOLANT THERMOSTAT - 3.7L/4.7L -

DESCRIPTION, ENGINE . . . . . . . . . . . . . . . . . 7-50

COOLANT THERMOSTAT - 3.7L/4.7L -

INSTALLATION, ENGINE . . . . . . . . . . . . . . . . 7-51

COOLANT THERMOSTAT - 3.7L/4.7L -

OPERATION, ENGINE . . . . . . . . . . . . . . . . . . . 7-51

COOLANT THERMOSTAT - 3.7L/4.7L -

REMOVAL, ENGINE . . . . . . . . . . . . . . . . . . . . 7-51

COOLANT THERMOSTAT - 5.9L DIESEL -

DESCRIPTION, ENGINE . . . . . . . . . . . . . . . . . 7-52

COOLANT THERMOSTAT - 5.9L DIESEL -

INSTALLATION, ENGINE . . . . . . . . . . . . . . . . 7-53

COOLANT THERMOSTAT - 5.9L DIESEL -

OPERATION, ENGINE . . . . . . . . . . . . . . . . . . . 7-52

COOLANT THERMOSTAT - 5.9L DIESEL -

REMOVAL, ENGINE . . . . . . . . . . . . . . . . . . . . 7-53

COOLANT THERMOSTAT- 5.7L/5.9L -

DESCRIPTION, ENGINE . . . . . . . . . . . . . . . . . 7-47

COOLANT THERMOSTAT- 5.7L/5.9L -

INSTALLATION, ENGINE . . . . . . . . . . . . . . . . 7-49

COOLANT THERMOSTAT- 5.7L/5.9L -

OPERATION, ENGINE . . . . . . . . . . . . . . . . . . . 7-48

COOLANT THERMOSTAT- 5.7L/5.9L -

REMOVAL, ENGINE . . . . . . . . . . . . . . . . . . . . 7-48

AIRBAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8O-10

COOLANT TEMPERATURE SENSOR -

CONTROL MODULE - OPERATION,

DESCRIPTION, ENGINE . . . . . . . . . . . . . . . . . 7-44

FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-97-5

COOLANT TEMPERATURE SENSOR -

TESTING, FRONT . . . . . . . . . . . . . . . . . . . 8W-97-5

COOLANT FLOW - DIAGNOSIS AND

DR

Description

Group-Page

Description

Group-Page

Description

INDEX

Group-Page

COOLER - 5.9L DIESEL - DESCRIPTION,

TRANS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-73

COOLER - 5.9L DIESEL - OPERATION,

TRANS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-74
. . . . . 7-75
. . . . . . . . 19-42

COOLER - INSTALLATION, AIR TO OIL COOLER - INSTALLATION, FLUID COOLER - INSTALLATION, RETURN

HOSE - GEAR TO . . . . . . . . . . . . . . . . 19-43,19-44

COOLER - INSTALLATION, RETURN

HOSE - RESERVOIR TO . . . . . . . . . . . 19-43,19-44
COOLER - REMOVAL, AIR TO OIL . . . . . . . . . 7-74
COOLER - REMOVAL, FLUID . . . . . . . . . . . . 19-42
COOLER - REMOVAL, RETURN HOSE -

GEAR TO . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-43

COOLER - REMOVAL, RETURN HOSE -

RESERVOIR TO . . . . . . . . . . . . . . . . . 19-43,19-44
COOLER - REMOVAL, WATER TO OIL . . . . . . 7-74
COOLER AND PLUMBING - CLEANING,

CHARGE AIR . . . . . . . . . . . . . . . . . . . . . . . . 11-16

COOLER AND PLUMBING -

DESCRIPTION, CHARGE AIR . . . . . . . . . . . . 11-15

COOLER AND PLUMBING - INSPECTION,

CHARGE AIR . . . . . . . . . . . . . . . . . . . . . . . . 11-16

COOLER AND PLUMBING -

INSTALLATION, CHARGE AIR . . . . . . . . . . . 11-16

COOLER AND PLUMBING - OPERATION,

CHARGE AIR . . . . . . . . . . . . . . . . . . . . . . . . 11-15

COOLER AND PLUMBING - REMOVAL,

CHARGE AIR . . . . . . . . . . . . . . . . . . . . . . . . 11-15

COOLER SYSTEM - LEAKS - DIAGNOSIS

AND TESTING, CHARGE AIR . . . . . . . . . . . . 11-15
COOLING, SPECIAL TOOLS . . . . . . . . . . . . . . . 7-20
COOLING SYSTEM - OPERATION . . . . . . . . . . 7-3
COOLING SYSTEM - TESTING FOR

LEAKS - DIAGNOSIS AND TESTING . . . . . . . . 7-5

COOLING SYSTEM 3.7L/4.7L/5.7L

ENGINE - STANDARD PROCEDURE, DRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

COOLING SYSTEM 3.7L/4.7L/5.7L

ENGINE - STANDARD PROCEDURE, REFILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

COOLING SYSTEM 5.9L DIESEL ENGINE

- STANDARD PROCEDURE, DRAINING . . . . . 7-19

COOLING SYSTEM 5.9L DIESEL ENGINE

- STANDARD PROCEDURE, REFILLING . . . . . 7-19

COOLING SYSTEM 5.9L/8.0L ENGINE -

STANDARD PROCEDURE, DRAINING . . . . . . 7-18

COOLING SYSTEM 5.9L/8.0L ENGINE -

STANDARD PROCEDURE, REFILLING . . . . . . 7-18

COOLING SYSTEM CLEANING/REVERSE

FLUSHING - STANDARD PROCEDURE . . . . . 7-17

COOLING SYSTEM DIESEL ENGINE -

DIAGNOSIS AND TESTING . . . . . . . . . . . . . . . 7-7

COOLING SYSTEM FLOW - 5.9L DIESEL

- DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 7-2

COOLING SYSTEM FLOW - 5.9L ENGINE

- DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 7-1

COOLING SYSTEM FLOW 3.7L/4.7L

ENGINE - DESCRIPTION . . . . . . . . . . . . . . . . . 7-1

COOLING SYSTEM REQUIREMENTS -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 24-1
CORE - DESCRIPTION, HEATER . . . . . . . . . 24-50
CORE - INSTALLATION, HEATER . . . . . . . . . 24-50
CORE - OPERATION, HEATER . . . . . . . . . . . 24-50
CORE - REMOVAL, HEATER . . . . . . . . . . . . 24-50
CORE HOLE PLUG - INSTALLATION,

CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . 9-201

CORE HOLE PLUG - REMOVAL,

CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . 9-200
CORE PLUGS - INSTALLATION . . . . . . . . . . 9-130
CORE PLUGS - REMOVAL . . . . . . . . . . . . . . 9-129
COUPLER - DESCRIPTION,

REFRIGERANT LINE . . . . . . . . . . . . . . . . . . . 24-52

COUPLER - INSTALLATION,

REFRIGERANT LINE . . . . . . . . . . . . . . . . . . . 24-53

COUPLER - OPERATION, REFRIGERANT

LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-52

COUPLER - REMOVAL, REFRIGERANT

LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-52

COUPLING - INSTALLATION, UPPER

STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . 19-14

COUPLING - REMOVAL, UPPER

COVER - DESCRIPTION, STRUCTURAL

STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . 19-13
. . . 9-143, 9-210,9-56

COVER - FRONT - INSTALLATION, SEAT

BACK CUSHION . . . . . . . . . . . . . . . . . . . . . . 23-83

COVER - FRONT - INSTALLATION, SEAT

CUSHION . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-83

COVER - FRONT - REMOVAL, SEAT BACK

CUSHION . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-83

COVER - FRONT - REMOVAL, SEAT

CUSHION . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-83
COVER - INSTALLATION . . . . . . . . . . . . . . . 23-16
COVER - INSTALLATION, ACM . . . . . . . . . . . 8O-9
COVER - INSTALLATION, CENTER SEAT

BACK INERTIA HINGE . . . . . . . . . . . . . . . . . 23-78

COVER - INSTALLATION, CENTER SEAT

CUSHION . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-81

COVER - INSTALLATION, CYLINDER

HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-304
. 9-350

COVER - INSTALLATION, GEAR HOUSING COVER - INSTALLATION, INSTRUMENT

PANEL TOP . . . . . . . . . . . . . . . . . . . . . . . . . 23-60

COVER - INSTALLATION, REAR DOOR

SILL TRIM . . . . . . . . . . . . . . . . . . . . . . . . . . 23-72
. . . 21-128,21-86

COVER - INSTALLATION, SHIFT COVER - INSTALLATION, STEERING

COLUMN OPENING . . . . . . . . . . . . . . . . . . . 23-61
COVER - INSTALLATION, STRUCTURAL . . . 9-143, 9-210,9-56
. . 9-221
. . . . . 9-143, 9-210,9-56

COVER - INSTALLATION, TIMING/CHAIN COVER - OPERATION, STRUCTURAL

COVER - REAR - INSTALLATION, SEAT

BACK CUSHION . . . . . . . . . . . . . . . . . . . . . . 23-85

COVER - REAR - INSTALLATION, SEAT

CUSHION . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-85

COVER - REAR - REMOVAL, SEAT BACK

CUSHION . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-85

COVER - REAR - REMOVAL, SEAT

CUSHION . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-85
COVER - REMOVAL . . . . . . . . . . . . . . . . . . . 23-16
COVER - REMOVAL, ACM . . . . . . . . . . . . . . . 8O-9
COVER - REMOVAL, CENTER SEAT BACK

INERTIA HINGE . . . . . . . . . . . . . . . . . . . . . . 23-78

COVER - REMOVAL, CENTER SEAT

CUSHION . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-81
COVER - REMOVAL, CYLINDER HEAD . . . . 9-304
COVER - REMOVAL, GEAR HOUSING . . . . . 9-349
COVER - REMOVAL, INSTRUMENT

PANEL TOP . . . . . . . . . . . . . . . . . . . . . . . . . 23-59

COVER - REMOVAL, REAR DOOR SILL

TRIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-72
. . . . . . . 21-128,21-86

COVER - REMOVAL, SHIFT COVER - REMOVAL, STEERING COLUMN

COVER - REMOVAL, STRUCTURAL

OPENING . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-61
. 9-143,9-210, 9-56
COVER - REMOVAL, TIMING/CHAIN . . . . . . 9-220
COVER - REMOVAL, WHEEL . . . . . . . . . . . . 22-14
COVER GASKET - DESCRIPTION,

CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . 9-243

COVER GASKET - OPERATION,

C-PILLAR LOWER TRIM - INSTALLATION . . 23-68
C-PILLAR LOWER TRIM - REMOVAL . . . . . 23-67
C-PILLAR UPPER TRIM - INSTALLATION . . 23-68
C-PILLAR UPPER TRIM - REMOVAL . . . . . . 23-68
CRANKCASE BREATHER - INSTALLATION . . 9-292
CRANKCASE BREATHER - REMOVAL . . . . . 9-291
CRANKSHAFT - DESCRIPTION . 9-130,9-252,9-39
CRANKSHAFT - INSPECTION . . . . . . . . 9-131,9-40
. . . . 9-131,9-202, CRANKSHAFT - INSTALLATION 9-252,9-383,9-41
CRANKSHAFT - OPERATION . . . . . . . . . . . . 9-252
. . . 9-130,9-201,9-252, CRANKSHAFT - REMOVAL 9-382,9-39

CRANKSHAFT AND GEAR -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 9-322

CRANKSHAFT JOURNAL CLEARANCE -

STANDARD PROCEDURE, CONNECTING ROD BEARING . . . . . . . . . . . . . . . . . . . . . . . 9-321

CRANKSHAFT MAIN BEARING - FITTING

- STANDARD PROCEDURE . . . . . . . . 9-133,9-202

CRANKSHAFT MAIN BEARING FITTING -

STANDARD PROCEDURE . . . . . . . . . . . . . . . 9-253

CRANKSHAFT MAIN BEARINGS -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 9-253

CRANKSHAFT MAIN BEARINGS -

INSPECTION . . . . . . . . . . . . . . . . . . . 9-133,9-203

CRANKSHAFT MAIN BEARINGS -

INSTALLATION . . . . . . . . . . . . . . . . . . 9-254,9-383

CRANKSHAFT MAIN BEARINGS -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 9-253

CRANKSHAFT MAIN BEARINGS -

REMOVAL . . . . . . . . . . . . . . . . . . . . . 9-254,9-383

CRANKSHAFT MAIN BEARINGS -

STANDARD PROCEDURE, FITTING . . . . . . . 9-383

CRANKSHAFT OIL SEAL - FRONT -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 9-254

CRANKSHAFT OIL SEAL - FRONT -

INSTALLATION . . . 9-134,9-203,9-255,9-324,9-45

CRANKSHAFT OIL SEAL - FRONT -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 9-254

CRANKSHAFT OIL SEAL - FRONT -

REMOVAL . . . . . . . 9-134,9-203,9-254,9-323,9-44

CRANKSHAFT OIL SEAL - REAR -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 9-255

CRANKSHAFT OIL SEAL - REAR -

INSTALLATION . . 9-136,9-204,9-256,9-325,9-385, 9-46

CRANKSHAFT OIL SEAL - REAR -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 9-255

CRANKSHAFT OIL SEAL - REAR -

REMOVAL . . 9-135,9-204,9-255,9-325,9-385,9-45

CRANKSHAFT POSITION SENSOR -

DESCRIPTION . . . . . . . . . . . . . . . . . . 14-26,14-83

CRANKSHAFT POSITION SENSOR -

INSTALLATION . . . . . . . . . . . . . . . . . . 14-30,14-84

CRANKSHAFT POSITION SENSOR -

OPERATION . . . . . . . . . . . . . . . . . . . . 14-26,14-83

CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . 9-243

CRANKSHAFT POSITION SENSOR -

COVER INSTALLED - INSTALLATION,

FRONT OIL SEAL - FRONT . . . . . . . . . . . . . 9-384

COVER INSTALLED - REMOVAL, FRONT

OIL SEAL - FRONT . . . . . . . . . . . . . . . . . . . 9-384

COVER REMOVED - INSTALLATION,

REMOVAL . . . . . . . . . . . . . . . . . . . . . 14-29,14-84

CRANKSHAFT REAR OIL SEAL RETAINER

- INSTALLATION . . . . . . . . . . . 9-205,9-326,9-386

CRANKSHAFT REAR OIL SEAL RETAINER

- REMOVAL . . . . . . . . . . . . . . . 9-204,9-326,9-386

FRONT OIL SEAL - FRONT . . . . . . . . . . . . . 9-384

CROSS MEMBER BUSHING -

COVER REMOVED - REMOVAL, FRONT

OIL SEAL - FRONT . . . . . . . . . . . . . . . . . . . 9-384

COVERING - INSTALLATION, UNDER

SEAT STORAGE BIN . . . . . . . . . . . . . . . . . . 23-81

COVERING - REMOVAL, UNDER SEAT

COVER(S) - CLEANING, CYLINDER HEAD

STORAGE BIN . . . . . . . . . . . . . . . . . . . . . . . 23-81
. 9-245, 9-374

COVER(S) - DESCRIPTION, CYLINDER

HEAD . . . . . . . . . . . . . . . . . . . . . 9-121,9-26,9-373

COVER(S) - INSPECTION, CYLINDER

HEAD . . . . . . . . . . . . . . . . . . . . . . . . . 9-245,9-374

COVER(S) - INSTALLATION, CYLINDER

HEAD . . . . . . . . . . . . 9-196,9-245,9-27,9-36,9-374

COVER(S) - INSTALLATION, TIMING

COVER(S) - REMOVAL, CYLINDER HEAD

BELT / CHAIN . . . . . . . . . 9-169,9-278,9-404,9-81
. 9-196, 9-245,9-26,9-35,9-373

COVER(S) - REMOVAL, TIMING BELT /

CHAIN . . . . . . . . . . . . . . . 9-168,9-278,9-404,9-80
COWL GRILLE - INSTALLATION . . . . . . . . . 23-38
COWL GRILLE - REMOVAL . . . . . . . . . . . . . 23-38
COWL TRIM - INSTALLATION . . . . . . . . . . . 23-67
COWL TRIM - REMOVAL . . . . . . . . . . . . . . . 23-67

INSTALLATION, TORSION BAR . . . . . . . . . . . 2-14
CROSSHEADS - CLEANING . . . . . . . . . . . . . 9-300
. . . . . . . . . . . 9-301
CROSSHEADS - INSPECTION CROSSMEMBER - INSTALLATION, FRONT . 13-23
CROSSMEMBER - INSTALLATION,

TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . 13-25

CROSSMEMBER - INSTALLATION,

UPPER RADIATOR . . . . . . . . . . . . . . . . . . . . 23-42
. . . . . 13-23

CROSSMEMBER - REMOVAL, FRONT CROSSMEMBER - REMOVAL,

TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . 13-24

CROSSMEMBER - REMOVAL, UPPER

RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . 23-42

CROSSMEMBER BUSHING - REMOVAL,

TORSION BAR . . . . . . . . . . . . . . . . . . . . . . . . 2-12
CRUISE INDICATOR - DESCRIPTION . . . . . . 8J-22
CRUISE INDICATOR - OPERATION . . . . . . . 8J-22
CUP HOLDER - INSTALLATION . . . . . . . . . . 23-52
CUP HOLDER - REMOVAL . . . . . . . . . . . . . . 23-52
CURTAIN AIRBAG - DESCRIPTION, SIDE . . 8O-51
CURTAIN AIRBAG - INSTALLATION, SIDE . . 8O-53
CURTAIN AIRBAG - OPERATION, SIDE . . . . 8O-51
CURTAIN AIRBAG - REMOVAL, SIDE . . . . . 8O-52

10

INDEX

DR

Description

Group-Page

Description

Group-Page

Description

Group-Page

CUSHION / COVER - FRONT -

INSTALLATION, SEAT . . . . . . . . . . . . . . . . . 23-83

CUSHION / COVER - FRONT -

INSTALLATION, SEAT BACK . . . . . . . . . . . . 23-83

CUSHION / COVER - FRONT - REMOVAL,

SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-83

CUSHION / COVER - FRONT - REMOVAL,

SEAT BACK . . . . . . . . . . . . . . . . . . . . . . . . . 23-83

CUSHION / COVER - REAR -

INSTALLATION, SEAT . . . . . . . . . . . . . . . . . 23-85

CUSHION / COVER - REAR -

INSTALLATION, SEAT BACK . . . . . . . . . . . . 23-85

CUSHION / COVER - REAR - REMOVAL,

SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-85

CUSHION / COVER - REAR - REMOVAL,

SEAT BACK . . . . . . . . . . . . . . . . . . . . . . . . . 23-85

CUSHION - INSTALLATION, CENTER

SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-80
CUSHION - REMOVAL, CENTER SEAT . . . . . 23-80
CUSHION COVER - INSTALLATION,

CENTER SEAT . . . . . . . . . . . . . . . . . . . . . . . 23-81

CUSHION COVER - REMOVAL, CENTER

SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-81

CUSHION FRAME - REAR -

INSTALLATION, SEAT . . . . . . . . . . . . . . . . . 23-85

CUSHION FRAME - REAR - REMOVAL,

SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-85

CUSTOMER PREFERENCES - STANDARD

PROCEDURE, RKE TRANSMITTER . . . . . . . . 8N-9
. . . . . . . . 3-16
CV JOINT-INNER - INSTALLATION CV JOINT-INNER - REMOVAL . . . . . . . . . . . . 3-16
CV JOINT-OUTER - INSTALLATION . . . . . . . . 3-13
CV JOINT-OUTER - REMOVAL . . . . . . . . . . . . 3-13
CYLINDER - DESCRIPTION, MASTER . . . . . . 5-19
CYLINDER - DIAGNOSIS AND TESTING,

IGNITION SWITCH AND KEY LOCK . . . . . . . 19-11
. . . . . . . . 19-12

CYLINDER - INSTALLATION, KEY CYLINDER - INSTALLATION, LOAD

FLOOR SUPPORT . . . . . . . . . . . . . . . . . . . . 23-73
CYLINDER - INSTALLATION, LOCK . . . . . . . 23-24
CYLINDER - INSTALLATION, SUPPORT . . . . 23-49
CYLINDER - OPERATION, MASTER . . . . . . . . 5-20
CYLINDER - REMOVAL, KEY . . . . . . . . . . . . 19-12
CYLINDER - REMOVAL, LOAD FLOOR

SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . 23-73
CYLINDER - REMOVAL, LOCK . . . . . . . . . . . 23-24
CYLINDER - REMOVAL, SUPPORT . . . . . . . 23-48
CYLINDER BLEEDING - STANDARD

PROCEDURE, MASTER . . . . . . . . . . . . . . . . . 5-20

CYLINDER BLOCK REFACING -

CYLINDER BORE - DE-GLAZE -

STANDARD PROCEDURE . . . . . . . . . . . . . . . 9-313

CYLINDER BORE HONING - STANDARD

PROCEDURE . . . . . . . . . . 9-126,9-233,9-360,9-37

CYLINDER BORE REPAIR - STANDARD

PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . 9-313

CYLINDER COMBUSTION PRESSURE

LEAKAGE - DIAGNOSIS AND TESTING . . . . 9-182, 9-231,9-359,9-8,9-92

CYLINDER COMPRESSION PRESSURE -

DIAGNOSIS AND TESTING . . . 9-182,9-231,9-359, 9-8,9-92

CYLINDER COMPRESSION/LEAKAGE

TESTS - DIAGNOSIS AND TESTING . . . . . . 9-288
CYLINDER HEAD - CLEANING . 9-195,9-300,9-372
. . 9-106,9-243, CYLINDER HEAD - DESCRIPTION 9-298,9-370
CYLINDER HEAD - INSPECTION . . . . 9-195,9-301, 9-372
. . 9-195,9-372
. . 9-110

CYLINDER HEAD - INSTALLATION CYLINDER HEAD - INSTALLATION, LEFT CYLINDER HEAD - INSTALLATION,

RIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-111
CYLINDER HEAD - LEFT - INSTALLATION . . . 9-23
CYLINDER HEAD - LEFT - REMOVAL . . . . . . 9-21
CYLINDER HEAD - OPERATION . . . . . 9-194,9-243
. 9-195,9-298,9-371
CYLINDER HEAD - REMOVAL CYLINDER HEAD - REMOVAL, LEFT . . . . . . 9-106
CYLINDER HEAD - REMOVAL, RIGHT . . . . . 9-108
CYLINDER HEAD - RIGHT -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 9-32
. . . . . 9-32

CYLINDER HEAD - RIGHT - REMOVAL CYLINDER HEAD COVER -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 9-304
. . . . . 9-304

CYLINDER HEAD COVER - REMOVAL CYLINDER HEAD COVER GASKET -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 9-243

CYLINDER HEAD COVER GASKET -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 9-243
CYLINDER HEAD COVER(S) - CLEANING . . 9-245, 9-374

CYLINDER HEAD COVER(S) -

DESCRIPTION . . . . . . . . . . . . . . 9-121,9-26,9-373

CYLINDER HEAD COVER(S) -

INSPECTION . . . . . . . . . . . . . . . . . . . 9-245,9-374

CYLINDER HEAD COVER(S) -

CYLINDER HEAD COVER(S) - REMOVAL

INSTALLATION . . . . 9-196,9-245,9-27,9-36,9-374
. . 9-196, 9-245,9-26,9-35,9-373

CYLINDER HEAD GASKET - DIAGNOSIS

AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . 9-20

CYLINDER HEAD GASKET FAILURE -

DIAGNOSIS AND TESTING . . . 9-194,9-243,9-370

CYLINDER/POWER BOOSTER -

DIAGNOSIS AND TESTING, MASTER . . . . . . 5-20
DAM - INSTALLATION, FRONT AIR . . . . . . . . 13-2
DAM - REMOVAL, FRONT AIR . . . . . . . . . . . 13-2
DAMAGED OR WORN THREADS -

STANDARD PROCEDURE, REPAIR . . 9-186,9-232, 9-289,9-361,9-9,9-93
DAMPER - INSPECTION, VIBRATION . . . . . 9-335
DAMPER - INSTALLATION . . . . . . . . . . . . . . 19-35
DAMPER - INSTALLATION, VIBRATION . . . 9-142, 9-209,9-263,9-335,9-392,9-55
DAMPER - REMOVAL . . . . . . . . . . . . . . . . . 19-35
DAMPER - REMOVAL, VIBRATION . . 9-141,9-209, 9-263,9-335,9-392,9-54
DATA LINK CONNECTOR - DESCRIPTION . . . 8E-3
DATA LINK CONNECTOR - OPERATION . . . . . . 8E-3
DATA PLATE - DESCRIPTION, ENGINE . . . . 9-297
DAY / NIGHT MIRROR - DESCRIPTION,

AUTOMATIC . . . . . . . . . . . . . . . . . . . . . . . . 8N-12

DAY / NIGHT MIRROR - DIAGNOSIS AND

TESTING, AUTOMATIC . . . . . . . . . . . . . . . . 8N-12

DAY / NIGHT MIRROR - OPERATION,

AUTOMATIC . . . . . . . . . . . . . . . . . . . . . . . . 8N-12

DAY / NIGHT MIRROR - REMOVAL,

AUTOMATIC . . . . . . . . . . . . . . . . . . . . . . . . 8N-13
DEFINITION - DESCRIPTION, TRIP . . . . . . . . 25-4
DEFROST DOOR - INSTALLATION . . . . . . . . 24-27
DEFROST DOOR - INSTALLATION, FLOOR . 24-30
DEFROST DOOR - REMOVAL . . . . . . . . . . . 24-27
DEFROST DOOR - REMOVAL, FLOOR . . . . . 24-30
DEFROST DOOR ACTUATOR -

INSTALLATION, FLOOR . . . . . . . . . . . . . . . . 24-20

DEFROST DOOR ACTUATOR - REMOVAL,

FLOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-19

DESCRIPTION, COOLANT . . . . . . . . . . . . . . . 7-38

DEGAS CONTAINER-3.7L/4.7L -

INSTALLATION, COOLANT . . . . . . . . . . . . . . . 7-39

DEGAS CONTAINER-3.7L/4.7L -

OPERATION, COOLANT . . . . . . . . . . . . . . . . . 7-38

DEGAS CONTAINER-3.7L/4.7L -

REMOVAL, COOLANT . . . . . . . . . . . . . . . . . . 7-39

DE-GLAZE - STANDARD PROCEDURE,

CYLINDER BORE . . . . . . . . . . . . . . . . . . . . . 9-313

DEMAGNETIZING - STANDARD

PROCEDURE, COMPASS . . . . . . . . . . . . . . . 8M-4

DEPLOYMENT - STANDARD

PROCEDURE, SERVICE AFTER A SUPPLEMENTAL RESTRAINT . . . . . . . . . . . . 8O-7

DETECTION ASSY - DESCRIPTION,

NATURAL VAC LEAK . . . . . . . . . . . . . . . . . . 25-23

DETECTION ASSY - INSTALLATION,

NATURAL VAC LEAK . . . . . . . . . . . . . . . . . . 25-24

DETECTION ASSY - OPERATION,

NATURAL VAC LEAK . . . . . . . . . . . . . . . . . . 25-23

DETECTION ASSY - REMOVAL, NATURAL

VAC LEAK . . . . . . . . . . . . . . . . . . . . . . . . . . 25-24
. 25-13

DETECTION PUMP - DESCRIPTION, LEAK DETECTION PUMP - INSTALLATION,

LEAK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-16
. . . 25-14
. . . . 25-16

DETECTION PUMP - OPERATION, LEAK DETECTION PUMP - REMOVAL, LEAK DEVICES - STANDARD PROCEDURE, ELECTROSTATIC DISCHARGE (ESD) SENSITIVE . . . . . . . . . . . . . . . . . . . . . . . . 8W-01-8

DIAGNOSTIC TROUBLE CODES -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 25-1

DIAGNOSTICS (OBD) - DIAGNOSIS AND

TESTING, ON-BOARD . . . . . . . . . . . . . . . . . . . 7-5

DIAGRAMS - DESCRIPTION, HOW TO

USE WIRING . . . . . . . . . . . . . . . . . . . . . . 8W-01-1

STANDARD PROCEDURE . . . . . . . . . . . . . . . 9-312

DEGAS CONTAINER-3.7L/4.7L -

DIAGRAMS - HYDRAULIC SCHEMATICS,

SCHEMATICS . . . . . . . . . . . 21-175,21-355,21-513
. . . . 7-60

DIESEL - CLEANING, RADIATOR - 5.9L DIESEL - CLEANING, RADIATOR FAN -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41

DIESEL - CLEANING, WATER PUMP -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67
. . . . . . . . . . . . . . . 14-73
. . . . . . . . . . . . 11-2

DIESEL - DESCRIPTION DIESEL - DESCRIPTION, 5.9L DIESEL - DESCRIPTION, BELT

TENSIONERS - 5.9L . . . . . . . . . . . . . . . . . . . 7-24

DIESEL - DESCRIPTION, COOLING

SYSTEM FLOW - 5.9L . . . . . . . . . . . . . . . . . . . 7-2
. . . . 9-282

DIESEL - DESCRIPTION, ENGINE 5.9L DIESEL - DESCRIPTION, ENGINE BLOCK

HEATER - 5.9L . . . . . . . . . . . . . . . . . . . . . . . . 7-43

DIESEL - DESCRIPTION, ENGINE

COOLANT THERMOSTAT - 5.9L . . . . . . . . . . . 7-52

DIESEL - DESCRIPTION, FAN DRIVE

VISCOUS CLUTCH - 5.9L . . . . . . . . . . . . . . . 7-55

DIESEL - DESCRIPTION, RADIATOR -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-59

DIESEL - DESCRIPTION, TRANS COOLER

- 5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-73

DIESEL - DESCRIPTION, WATER PUMP -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67
. 14-60
. . . . . . 14-60
. . . 7-60

DIESEL - FUEL INJECTOR FIRING ORDER DIESEL - FUEL SYSTEM PRESSURE DIESEL - INSPECTION, RADIATOR - 5.9L DIESEL - INSPECTION, RADIATOR FAN -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
. . . . 11-9

DIESEL - INSPECTION, TAILPIPE - 5.9L DIESEL - INSPECTION, WATER PUMP -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68
DIESEL - INSTALLATION . . . . . . . . . . . . . . . 14-74
DIESEL - INSTALLATION . . . . . 19-25,19-30,19-41
DIESEL - INSTALLATION, BELT

TENSIONERS - 5.9L . . . . . . . . . . . . . . . . . . . 7-25

DIESEL - INSTALLATION, DRIVE BELTS -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34

DIESEL - INSTALLATION, ENGINE BLOCK

HEATER - 5.9L . . . . . . . . . . . . . . . . . . . . . . . . 7-44

DIESEL - INSTALLATION, ENGINE

COOLANT THERMOSTAT - 5.9L . . . . . . . . . . . 7-53
DIESEL - INSTALLATION, EXCEPT . . . . . . . . 14-22
DIESEL - INSTALLATION, MUFFLER -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9

DIESEL - INSTALLATION, RADIATOR -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-60

DIESEL - INSTALLATION, RADIATOR FAN

- 5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
. . 11-9

DIESEL - INSTALLATION, TAILPIPE - 5.9L DIESEL - INSTALLATION, WATER PUMP -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68

DIESEL - OPERATION, BELT

TENSIONERS - 5.9L . . . . . . . . . . . . . . . . . . . 7-24

DIESEL - OPERATION, ENGINE BLOCK

HEATER - 5.9L . . . . . . . . . . . . . . . . . . . . . . . . 7-43

DIESEL - OPERATION, ENGINE COOLANT

THERMOSTAT - 5.9L . . . . . . . . . . . . . . . . . . . 7-52

DIESEL - OPERATION, FAN DRIVE

VISCOUS CLUTCH - 5.9L . . . . . . . . . . . . . . . 7-55
. . . 7-59

DIESEL - OPERATION, RADIATOR - 5.9L DIESEL - OPERATION, TRANS COOLER -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-74

DIESEL - OPERATION, WATER PUMP -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67
DIESEL - REMOVAL . . . . . . . . . . . . . . . . . . . 14-73
DIESEL - REMOVAL . . . . . . . . . 19-24,19-30,19-40
DIESEL - REMOVAL, BELT TENSIONERS -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
. . 7-34

DIESEL - REMOVAL, DRIVE BELTS - 5.9L DIESEL - REMOVAL, ENGINE BLOCK

HEATER - 5.9L . . . . . . . . . . . . . . . . . . . . . . . . 7-43

DIESEL - REMOVAL, ENGINE COOLANT

THERMOSTAT - 5.9L . . . . . . . . . . . . . . . . . . . 7-53
. . . . . . . . . . . 14-20
. . . . . 11-9
. . . . . 7-59

DIESEL - REMOVAL, EXCEPT DIESEL - REMOVAL, MUFFLER - 5.9L DIESEL - REMOVAL, RADIATOR - 5.9L DIESEL - REMOVAL, RADIATOR FAN -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
. . . . . . 11-9

DIESEL - REMOVAL, TAILPIPE - 5.9L DIESEL - REMOVAL, WATER PUMP -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67

DIESEL ENGINE - DESCRIPTION, FUEL

REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . 0-1

DIESEL ENGINE - DIAGNOSIS AND

TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

DR

INDEX

11

Description

Group-Page

Description

Group-Page

Description

Group-Page

INSTALLATION . . . . . 3-121,3-148,3-39,3-65,3-94

DOOR ACTUATOR - INSTALLATION,

MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-22

DRIP RAIL WEATHERSTRIP -

DIESEL ENGINE - DIAGNOSIS AND

DIESEL ENGINE - INSTALLATION, 5.9L

TESTING, COOLING SYSTEM . . . . . . . . . . . . . 7-7
. . . 24-39, 24-42,24-44

DIESEL ENGINE - INSTALLATION,

EXCEPT V-10 OR . . . . . . . . . . . . . . . . . . . . . 8R-17

DIESEL ENGINE - INSTALLATION, V-10

DIESEL ENGINE - REMOVAL, 5.9L

OR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-17
. . 24-37,24-40, 24-43,24-46

DIESEL ENGINE - REMOVAL, EXCEPT

V-10 OR . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-16
DIESEL ENGINE - REMOVAL, V-10 OR . . . . 8R-16
DIESEL ENGINE - STANDARD

PROCEDURE, DRAINING COOLING SYSTEM 5.9L . . . . . . . . . . . . . . . . . . . . . . . . 7-19

DIESEL ENGINE - STANDARD

DIFFERENTIAL - DESCRIPTION

PROCEDURE, REFILLING COOLING SYSTEM 5.9L . . . . . . . . . . . . . . . . . . . . . . . . 7-19
. . 9-294
DIESEL ENGINE, SPECIAL TOOLS - 5.9L . . . 14-57
DIESEL FUEL SYSTEM - DESCRIPTION . . 14-60
DIESEL FUEL SYSTEM, SPECIAL TOOLS DIESEL, SPECIFICATIONS - 5.9L . . . . . . . . . 9-293
DIFFERENTIAL - ASSEMBLY . . . 3-116,3-143,3-38, 3-63,3-88
. . . . 3-114,3-141, 3-36,3-61,3-86
DIFFERENTIAL - DISASSEMBLY . . . . 3-115,3-142, 3-37,3-62,3-88
DIFFERENTIAL - INSTALLATION . . . . 3-117,3-144, 3-38,3-63,3-88
DIFFERENTIAL - OPERATION . . 3-114,3-141,3-36, 3-61,3-86
. . . 3-115,3-142,3-36, 3-61,3-86

DIFFERENTIAL - REMOVAL

DIFFERENTIAL CASE BEARINGS -

DIFFERENTIAL CASE BEARINGS -

DIFFERENTIAL TRAC-RITE - ASSEMBLY

REMOVAL . . . . . . . . . 3-121,3-148,3-39,3-64,3-93
. . 3-120, 3-147
DIFFERENTIAL TRAC-RITE - CLEANING . . . 3-119, 3-146

DIFFERENTIAL TRAC-RITE -

DESCRIPTION . . . . . . . . . . . . . . . . . . 3-118,3-145

DIFFERENTIAL TRAC-RITE -

DIFFERENTIAL TRAC-RITE - INSPECTION

DISASSEMBLY . . . . . . . . . . . . . . . . . . 3-118,3-145
. 3-119, 3-146
DIFFERENTIAL TRAC-RITE - OPERATION . . 3-118, 3-145
. . . . 3-92

DIFFERENTIAL-TRAC-LOK - ASSEMBLY DIFFERENTIAL-TRAC-LOK -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 3-89

DIFFERENTIAL-TRAC-LOK - DIAGNOSIS

AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . 3-89

DIFFERENTIAL-TRAC-LOK -

DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 3-90
DIFFERENTIAL-TRAC-LOK - OPERATION . . . . 3-89
DIMENSIONS - SPECIFICATIONS, BODY

OPENING . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-99
. . 13-17
. . . . . . . . . . . . 8W-01-14
. . . . . . . . . . . . . . . . 8W-01-14

DIMENSIONS - SPECIFICATIONS, FRAME DIODE - INSTALLATION DIODE - REMOVAL DIODE REPLACEMENT - STANDARD

PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 24-7
DISC - INSTALLATION, CLUTCH . . . . . . . . . . . 6-6
DISC - REMOVAL, CLUTCH . . . . . . . . . . . . . . . 6-6
DISC BRAKE CALIPER ADAPTER MOUNT

- INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 5-17
DISC BRAKE CALIPERS - DESCRIPTION . . . . 5-11
DISC BRAKE CALIPERS - OPERATION . . . . . 5-12
DISCHARGE (ESD) SENSITIVE DEVICES -

STANDARD PROCEDURE, ELECTROSTATIC . . . . . . . . . . . . . . . . . . . 8W-01-8

DISPLAY TEST MODE - DESCRIPTION,

STATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-1
DISTRIBUTION - DESCRIPTION, POWER . 8W-97-1
DISTRIBUTION - OPERATION, POWER . . 8W-97-1
DISTRIBUTION DUCTS - INSTALLATION,

FLOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-27

DISTRIBUTION DUCTS - REMOVAL,

FLOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-27

DISTRIBUTION SYSTEMS, SPECIAL

TOOLS - POWER . . . . . . . . . . . . . . . . . . . 8W-97-2
DISTRIBUTOR - DESCRIPTION . . . . . . . . . . 8I-16
DISTRIBUTOR - INSTALLATION . . . . . . . . . . 8I-18
DISTRIBUTOR - OPERATION . . . . . . . . . . . . 8I-16

DISTRIBUTOR - REMOVAL . . . . . . . . . . . . . . 8I-17
DISTRIBUTOR BUSHING - INSTALLATION . 9-258
DISTRIBUTOR BUSHING - REMOVAL . . . . . 9-258
DISTRIBUTOR CAP - 5.9L V-8 -

DIAGNOSIS AND TESTING . . . . . . . . . . . . . . 8I-18

DISTRIBUTOR ROTOR - 5.9L V-8 -

DIAGNOSIS AND TESTING . . . . . . . . . . . . . . 8I-19
DOME LAMP - DESCRIPTION . . . . . . . . . . . 8L-24
DOME LAMP - INSTALLATION . . . . . . . . . . 8L-24
DOME LAMP - OPERATION . . . . . . . . . . . . . 8L-24
DOME LAMP - REMOVAL . . . . . . . . . . . . . . 8L-24
DOOR - INSTALLATION . . . . . . . . . . . 23-18,23-28
. . . . . . . . . 24-25
DOOR - INSTALLATION, BLEND DOOR - INSTALLATION, DEFROST . . . . . . . 24-27
DOOR - INSTALLATION, FLOOR -

DEFROST . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-30
DOOR - INSTALLATION, FUEL FILL . . . . . . . 23-39
DOOR - INSTALLATION, RECIRC . . . . . . . . . 24-30
DOOR - REMOVAL . . . . . . . . . . . . . . . 23-18,23-28
DOOR - REMOVAL, BLEND . . . . . . . . . . . . . 24-24
DOOR - REMOVAL, DEFROST . . . . . . . . . . . 24-27
DOOR - REMOVAL, FLOOR - DEFROST . . . . 24-30
. . . . . . . . . . 23-39
DOOR - REMOVAL, FUEL FILL DOOR - REMOVAL, RECIRC . . . . . . . . . . . . 24-30
DOOR ACTUATOR - DESCRIPTION,

BLEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-16

DOOR ACTUATOR - DESCRIPTION,

MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-20

DOOR ACTUATOR - DESCRIPTION,

RECIRCULATION . . . . . . . . . . . . . . . . . . . . . 24-22

DOOR ACTUATOR - INSTALLATION,

BLEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-17

DOOR ACTUATOR - INSTALLATION,

FLOOR - DEFROST . . . . . . . . . . . . . . . . . . . 24-20

DOOR ACTUATOR - INSTALLATION,

RECIRCULATION . . . . . . . . . . . . . . . . . . . . . 24-23
. . 24-16
. . . 24-21

DOOR ACTUATOR - OPERATION, BLEND DOOR ACTUATOR - OPERATION, MODE DOOR ACTUATOR - OPERATION,

RECIRCULATION . . . . . . . . . . . . . . . . . . . . . 24-22
DOOR ACTUATOR - REMOVAL, BLEND . . . . 24-17
DOOR ACTUATOR - REMOVAL, FLOOR -

DEFROST . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-19
. . . . 24-21

DOOR ACTUATOR - REMOVAL, MODE DOOR ACTUATOR - REMOVAL,

RECIRCULATION . . . . . . . . . . . . . . . . . . . . . 24-22
DOOR AJAR INDICATOR - DESCRIPTION . . 8J-23
DOOR AJAR INDICATOR - OPERATION . . . . 8J-23
. . . . 8L-25
DOOR AJAR SWITCH - DESCRIPTION DOOR AJAR SWITCH - OPERATION . . . . . . 8L-25
DOOR GLASS - INSTALLATION . . . . . 23-20,23-30
DOOR GLASS - REMOVAL . . . . . . . . 23-20,23-30
DOOR GLASS RUN WEATHERSTRIP -

INSTALLATION, FRONT . . . . . . . . . . . . . . . . 23-92

DOOR GLASS RUN WEATHERSTRIP -

INSTALLATION, REAR . . . . . . . . . . . . . . . . . 23-93

DOOR GLASS RUN WEATHERSTRIP -

REMOVAL, FRONT . . . . . . . . . . . . . . . . . . . . 23-92

DOOR GLASS RUN WEATHERSTRIP -

REMOVAL, REAR . . . . . . . . . . . . . . . . . . . . . 23-93

DOOR INNER BELT MOLDING -

INSTALLATION, FRONT . . . . . . . . . . . . . . . . 23-93

DOOR INNER BELT MOLDING -

INSTALLATION, REAR . . . . . . . . . . . . . . . . . 23-94

DOOR INNER BELT MOLDING -

REMOVAL, FRONT . . . . . . . . . . . . . . . . . . . . 23-93

DOOR INNER BELT MOLDING -

REMOVAL, REAR . . . . . . . . . . . . . . . . . . . . . 23-94
DOOR LOCK MOTOR - DESCRIPTION . . . . . . 8N-5
DOOR LOCK MOTOR - DIAGNOSIS AND

TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8N-5
. . . . . . . 8N-5
. . 8N-5

DOOR LOCK MOTOR - OPERATION DOOR MODULE - DESCRIPTION, DRIVER DOOR MODULE - DIAGNOSIS AND

TESTING, DRIVER . . . . . . . . . . . . . . . . . . . . . 8N-6

DOOR MODULE - INSTALLATION,

DRIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8N-7
DOOR MODULE - OPERATION, DRIVER . . . . 8N-5
DOOR MODULE - REMOVAL, DRIVER . . . . . 8N-7
DOOR OPENING SEAL - INSTALLATION . . . 23-92
DOOR OPENING SEAL - REMOVAL . . . . . . . 23-92
DOOR OUTER BELT MOLDING -

INSTALLATION, FRONT . . . . . . . . . . . . . . . . 23-93

DOOR OUTER BELT MOLDING -

DOOR OUTER BELT MOLDING -

REMOVAL, FRONT . . . . . . . . . . . . . . . . . . . . 23-93

DOOR OUTER BELT MOLDING -

REMOVAL, REAR . . . . . . . . . . . . . . . . . . . . . 23-94

DOOR SILL TRIM COVER -

INSTALLATION, REAR . . . . . . . . . . . . . . . . . 23-72

DOOR SILL TRIM COVER - REMOVAL,

REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-72

DOUBLE INVERTED FLARING -

STANDARD PROCEDURE . . . . . . . . . . . . . . . . . 5-7
DRAG LINK - INSTALLATION . . . . . . . . . . . . 19-35
DRAG LINK - REMOVAL . . . . . . . . . . . . . . . 19-35
DRAIN AND REFILL - STANDARD

PROCEDURE, FLUID . . . . . 21-617,21-652,21-682, 21-716
. . . . . 14-78

DRAIN CIRCUIT - OPERATION, FUEL DRAINBACK VALVE - DESCRIPTION,

TORQUE CONVERTER . . . . . . . . . . 21-262,21-440

DRAINBACK VALVE - OPERATION,

TORQUE CONVERTER . . . . . . . . . . 21-262,21-440

DRAINBACK VALVE - STANDARD

PROCEDURE, TORQUE CONVERTER . . . . 21-262, 21-440

DRAINING AT FUEL FILTER - STANDARD

PROCEDURES, WATER . . . . . . . . . . . . . . . . 14-57

DRAINING COOLING SYSTEM

3.7L/4.7L/5.7L ENGINE - STANDARD PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

DRAINING COOLING SYSTEM 5.9L

DIESEL ENGINE - STANDARD PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

DRAINING COOLING SYSTEM 5.9L/8.0L

ENGINE - STANDARD PROCEDURE . . . . . . . . 7-18

DRAW TEST - STANDARD PROCEDURE,

IGNITION-OFF . . . . . . . . . . . . . . . . . . . . . . . 8F-11

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-91
. . 23-91

DRIP RAIL WEATHERSTRIP - REMOVAL DRIP RAIL WEATHERSTRIP RETAINER -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-92

DRIP RAIL WEATHERSTRIP RETAINER -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 23-92

DRIVE - DIAGNOSIS AND TESTING,

ELECTRONICLY CONTOLLED VISCOUS FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56

DRIVE - DIAGNOSIS AND TESTING,

VISCOUS FAN . . . . . . . . . . . . . . . . . . . . . . . . 7-54

DRIVE BELT - DIAGNOSIS AND TESTING,

ACCESSORY . . . . . . . . . . . . . . . . . 7-25,7-28,7-31

DRIVE BELTS - 3.7L / 4.7L -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 7-27
DRIVE BELTS - 3.7L / 4.7L - REMOVAL . . . . 7-27
DRIVE BELTS - 5.9L - INSTALLATION . . . . . . 7-31
DRIVE BELTS - 5.9L - REMOVAL . . . . . . . . . 7-30
DRIVE BELTS - 5.9L DIESEL -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 7-34
DRIVE BELTS - 5.9L DIESEL - REMOVAL . . . 7-34
DRIVE LEARN - STANDARD PROCEDURE . . 8E-21
DRIVE SYSTEM - DESCRIPTION, TIMING . . 9-164
DRIVE SYSTEM - OPERATION, TIMING . . . . 9-164
DRIVE VISCOUS CLUTCH - 5.9L DIESEL

- DESCRIPTION, FAN . . . . . . . . . . . . . . . . . . . 7-55

DRIVE VISCOUS CLUTCH - 5.9L DIESEL

- OPERATION, FAN . . . . . . . . . . . . . . . . . . . . 7-55

DRIVE VISCOUS CLUTCH -

DESCRIPTION, FAN . . . . . . . . . . . . . . . . . . . . 7-54

DRIVE VISCOUS CLUTCH - OPERATION,

FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
DRIVER AIRBAG - DESCRIPTION . . . . . . . . 8O-22
DRIVER AIRBAG - INSTALLATION . . . . . . . 8O-24
DRIVER AIRBAG - OPERATION . . . . . . . . . . 8O-23
DRIVER AIRBAG - REMOVAL . . . . . . . . . . . 8O-23
DRIVER DOOR MODULE - DESCRIPTION . . . 8N-5
DRIVER DOOR MODULE - DIAGNOSIS

AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . 8N-6
. . 8N-7
DRIVER DOOR MODULE - INSTALLATION . . . . 8N-5
DRIVER DOOR MODULE - OPERATION DRIVER DOOR MODULE - REMOVAL . . . . . . 8N-7
DRIVER SEAT SWITCH - DESCRIPTION . . . 8N-15
DRIVER SEAT SWITCH - DIAGNOSIS

AND TESTING . . . . . . . . . . . . . . . . . . . . . . . 8N-15
DRIVER SEAT SWITCH - INSTALLATION . . 8N-16
DRIVER SEAT SWITCH - OPERATION . . . . . 8N-15
DRIVER SEAT SWITCH - REMOVAL . . . . . . 8N-16
DRIVER SIDE BEZEL - INSTALLATION,

INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . 23-59

DRIVER SIDE BEZEL - REMOVAL,

INSTALLATION, REAR . . . . . . . . . . . . . . . . . 23-94

INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . 23-58

12

INDEX

DR

Description

Group-Page

Description

Group-Page

Description

Group-Page

PROPORTIONING - DESCRIPTION . . . . . . . . 5-43

ENGINE - STANDARD PROCEDURE,

DROP - STANDARD PROCEDURE,

TESTING FOR A VOLTAGE . . . . . . . . . . . 8W-01-10

DRUM IN HAT BRAKE - CLEANING,

REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33

DRUM IN HAT BRAKE - INSPECTION,

REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33

DUAL REAR WHEEL INSTALLATION -

STANDARD PROCEDURE . . . . . . . . . . . . . . . 22-12

DUCTS - INSTALLATION, FLOOR

DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . 24-27

DUCTS - INSTALLATION, INSTRUMENT

PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-29

DUCTS - REMOVAL, FLOOR

DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . 24-27

DUCTS - REMOVAL, INSTRUMENT

PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-29

DUST BOOT - INSTALLATION,

EXTENSION HOUSING SEAL . . . . . 21-652,21-716

DUST BOOT - REMOVAL, EXTENSION

HOUSING SEAL . . . . . . . . . . . . . . . 21-652,21-716

DUTY FRONT FRAME RAIL TIP REPLACEMENT - STANDARD PROCEDURE, LIGHT . . . . . . . . . . . . . . . . . . . 13-4
ECM - DESCRIPTION . . . . . . . . . . . . . . . . . . . 8E-4
ECM - OPERATION . . . . . . . . . . . . . . . . . . . . 8E-4
EFFECTS OF INCORRECT FLUID LEVEL -

DIAGNOSIS AND TESTING . . . . . . 21-201,21-381, 21-541

ELECTRICAL CONTROLS - DIAGNOSIS

AND TESTING, OVERDRIVE . . . . . . 21-219,21-397

ELECTRONIC GOVERNOR -

DESCRIPTION . . . . . . . . . . . . . . . . 21-196,21-376

ELECTRONIC GOVERNOR -

ELECTRONIC GOVERNOR - OPERATION

INSTALLATION. . . . . . . . . . . . . . . . . 21-199,21-379
. 21-196, 21-377
. . . 21-198, 21-378

ELECTRONIC GOVERNOR - REMOVAL

ELECTRONIC VARIABLE BRAKE

ELECTRONIC VARIABLE BRAKE

PROPORTIONING - OPERATION . . . . . . . . . . 5-43

ELECTRONIC VEHICLE INFO CENTER -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 8M-7

ELECTRONIC VEHICLE INFO CENTER -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 8M-10

ELECTRONIC VEHICLE INFO CENTER -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 8M-8

ELECTRONIC VEHICLE INFO CENTER -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 8M-10

ELECTRONIC VEHICLE INFORMATION

CENTER - DIAGNOSIS AND TESTING . . . . . . 8M-8

ELECTRONIC VEHICLE INFORMATION

CENTER PROGRAMMING - STANDARD PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 8M-8

ELECTRONICLY CONTOLLED VISCOUS

FAN DRIVE - DIAGNOSIS AND TESTING . . . . 7-56

ELECTROSTATIC DISCHARGE (ESD) SENSITIVE DEVICES - STANDARD PROCEDURE . . . . . . . . . . . . . . . . . . . . . . 8W-01-8
. . 8G-5

ELEMENT - DESCRIPTION, HEATED SEAT ELEMENT - DIAGNOSIS AND TESTING,

HEATED SEAT . . . . . . . . . . . . . . . . . . . . . . . . 8G-6

ELEMENT - INSTALLATION, AIR

CLEANER . . . . . . . . 9-105,9-20,9-242,9-298,9-370

ELEMENT - INSTALLATION, HEATED

ELEMENT - OPERATION, HEATED SEAT ELEMENT - REMOVAL, AIR CLEANER

SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8G-6
. . . . 8G-6
. . . . 9-105, 9-20,9-242,9-297,9-370
. . . . . 8G-6

ELEMENT - REMOVAL, HEATED SEAT EMISSION CONTROL INFORMATION

(VECI) - DESCRIPTION, VEHICLE . . . . . . . Intro.-3

END - DIAGNOSIS AND TESTING, OUTER

TIE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-31
. . . 19-32
END - INSTALLATION, OUTER TIE ROD END - INSTALLATION, TIE ROD . . . . . . . . . 19-37
END - REMOVAL, OUTER TIE ROD . . . . . . . 19-31
END - REMOVAL, TIE ROD . . . . . . . . . . . . . 19-36
ENGINE - 3.7L - DESCRIPTION . . . . . . . . . . . . 9-3
ENGINE - 5.7L - DESCRIPTION . . . . . . . . . . 9-178
ENGINE - 5.9L - DESCRIPTION . . . . . . . . . . 9-224
ENGINE - DESCRIPTION, COOLING

SYSTEM FLOW - 5.9L . . . . . . . . . . . . . . . . . . . 7-1

ENGINE - DESCRIPTION, COOLING

ENGINE - DIAGNOSIS AND TESTING,

COOLING SYSTEM DIESEL . . . . . . . . . . . . . . . 7-7

ENGINE - DIAGNOSIS AND TESTING,

DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

ENGINE - DIAGNOSIS AND TESTING,

GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

ENGINE - FIRING ORDER / CABLE

ROUTING, 5.7L V-8 . . . . . . . . . . . . . . . . . . . . 8I-4

ENGINE - IGNITION COIL RESISTANCE,

8.0L V-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8I-6
ENGINE - INSTALLATION . . . . . . . . . . . . . . . 9-291
. . . 24-39, ENGINE - INSTALLATION, 5.9L DIESEL 24-42,24-44
. . . . . . . . . . 24-42

ENGINE - INSTALLATION, 8.0L ENGINE - INSTALLATION, EXCEPT V-10

OR DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . 8R-17
. . . . . . . . . . 19-24

ENGINE - INSTALLATION, GAS ENGINE - INSTALLATION, V-10 OR

ENGINE - REMOVAL ENGINE - REMOVAL, 5.9L DIESEL

DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-17
. . . . . . . . . . . . . . . . . . 9-290
. . 24-37,24-40, 24-43,24-46
. . . . . . . . . . . . . . 24-40

ENGINE - REMOVAL, 8.0L ENGINE - REMOVAL, EXCEPT V-10 OR

DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-16
ENGINE - REMOVAL, GAS . . . . . . . . . . . . . . 19-23
ENGINE - REMOVAL, V-10 OR DIESEL . . . . 8R-16
ENGINE - SPARK PLUG CABLE ORDER,

8.0L V-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8I-5
. . . . . . . . . 9-12

ENGINE - SPECIFICATIONS, 3.7L ENGINE - STANDARD PROCEDURE,

DRAINING COOLING SYSTEM 3.7L/4.7L/5.7L . . . . . . . . . . . . . . . . . . . . . . . . 7-18

ENGINE - STANDARD PROCEDURE, DRAINING COOLING SYSTEM 5.9L DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

ENGINE - STANDARD PROCEDURE,

DRAINING COOLING SYSTEM 5.9L/8.0L . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

REFILLING COOLING SYSTEM 3.7L/4.7L/5.7L . . . . . . . . . . . . . . . . . . . . . . . . 7-18

ENGINE - STANDARD PROCEDURE,

REFILLING COOLING SYSTEM 5.9L DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

ENGINE - STANDARD PROCEDURE,

REFILLING COOLING SYSTEM 5.9L/8.0L . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
ENGINE 5.9L DIESEL - DESCRIPTION . . . . . 9-282
ENGINE 8.0L - DESCRIPTION . . . . . . . . . . . 9-353
. 9-127,9-200,9-249, ENGINE BLOCK - CLEANING 9-38,9-380
ENGINE BLOCK - DESCRIPTION . . . . . 9-126,9-37