(Refer to 23 - BODY/INTERIOR/C-PILLAR
trim. UPPER TRIM - REMOVAL)
(5) Bend backlite retaining tabs (Fig. 1) inward
against glass.
(6) Disconnect the rear window defogger electrical
connector, if equipped.
(7) Using a suitable pneumatic knife from inside the vehicle, cut urethane holding backlite frame to opening fence.
(8) Separate glass from vehicle.
Fig.1BackliteTabs
1 - BACKLITE 2 - TAB
(3) If black-out primer was pre-applied on backlite, clean bonding surface with Isopropyl alcohol and clean lint free cloth. Allow 3 minutes for drying time. (4) Apply black-out primer to backlite opening
fence.
(5) Apply a 13 mm (0.5 in.) bead of urethane around the perimeter of the window frame bonding surface (Fig. 2).
(6) Set glass on lower fence and move glass for-
ward into opening (Fig. 3).
(7) Firmly push glass against rear window glass
opening fence.
fence to retain glass.
(8) Bend tabs around edges of backlite opening
(9) Clean excess urethane from exterior with
MOPARt, Super Clean or equivalent.
INSTALLATION
opening fence.
(1) Clean urethane adhesive from around backlite
(10) Allow urethane to cure at least 24 hours (full
(2) If necessary, apply black-out primer to outer
(11) Water test to verify repair before returning
edge of replacement backlite frame.
cure is 72 hours).
vehicle to service.
(12) Connect the rear window defogger electrical
connector, if equipped.
DR BACKLITE (Continued)
(13) On standard cab models,
install the upper b-pillar trim. (Refer to 23 - BODY/INTERIOR/B-PIL- LAR UPPER TRIM - INSTALLATION)
(14) On quad cab models, install the upper c-pillar (Refer to 23 - BODY/INTERIOR/C-PILLAR
trim. UPPER TRIM - INSTALLATION)
(15) Install the headliner. (Refer to 23 - BODY/IN-
TERIOR/HEADLINER - INSTALLATION).
STATIONARY GLASS
23 - 87
BACKLITE VENT GLASS REMOVAL
(1) Slide the upper run channel out of the window
frame. (Fig. 4)
lower window frame.
and remove.
(2) Slide the vent glass upward to remove from the
(3) Lower the glass out of the upper window frame
Fig.2UrethaneAdhesiveApplication
1 - WINDOW FRAME 2 - GLASS 3 - RETAINER TAB 4 - URETHANE ADHESIVE
Fig.4UPPERGLASSRUNCHANNEL
1 - GLASS RUN CHANNEL 2 - VENT GLASS FRAME 3 - VENT GLASS
INSTALLATION
(1) Slide the vent glass upper edge into window frame and insert the lower edge into the lower mold- ing.
(2) Position the upper run channel into the win-
dow frame and slide it into place. (3) Verify vent glass operation.
Fig.3BackliteInstallation
1 - BACKLITE
23 - 88
STATIONARY GLASS
DR
WINDSHIELD
WARNING
WINDSHIELD SAFETY PRECAUTIONS
WARNING: DO NOT OPERATE THE VEHICLE WITHIN 24 HOURS OF WINDSHIELD INSTALLATION. IT TAKES AT LEAST 24 HOURS FOR URETHANE ADHESIVE TO CURE. IF IT IS NOT CURED, THE WINDSHIELD MAY NOT PERFORM PROPERLY IN AN ACCIDENT. †URETHANE ADHESIVES ARE APPLIED AS A SYSTEM. USE GLASS CLEANER, GLASS PREP SOLVENT, GLASS PRIMER, PVC (VINYL) PRIMER AND PINCH WELD (FENCE) PRIMER PROVIDED BY THE ADHESIVE MANUFACTURER. IF NOT, STRUC- TURAL INTEGRITY COULD BE COMPROMISED. †DAIMLERCHRYSLER DOES NOT RECOMMEND GLASS ADHESIVE BY BRAND. TECHNICIANS SHOULD REVIEW PRODUCT LABELS AND TECHNI- CAL DATA SHEETS, AND USE ONLY ADHESIVES THAT THEIR MANUFACTURES WARRANT WILL RESTORE A VEHICLE TO THE REQUIREMENTS OF FMVSS 212. TECHNICIANS SHOULD ALSO INSURE THAT PRIMERS AND CLEANERS ARE COMPATIBLE WITH THE PARTICULAR ADHESIVE USED. †BE SURE TO REFER TO THE URETHANE MAN- UFACTURER’S DIRECTIONS FOR CURING TIME SPECIFICATIONS, AND DO NOT USE ADHESIVE AFTER ITS EXPIRATION DATE. †VAPORS THAT ARE EMITTED FROM THE URE- THANE ADHESIVE OR PRIMER COULD CAUSE PERSONAL INJURY. USE THEM IN A WELL-VENTI- LATED AREA. †SKIN CONTACT WITH URETHANE ADHESIVE SHOULD BE AVOIDED. PERSONAL INJURY MAY RESULT. †ALWAYS WEAR EYE AND HAND PROTECTION WHEN WORKING WITH GLASS.
CAUTION: Protect all painted and trimmed surfaces from coming in contact with urethane or primers. Be careful not to damage painted surfaces when removing moldings or cutting urethane around windshield.
REMOVAL
(1) Remove inside rear view mirror. (Refer to 23 - BODY/INTERIOR/REAR VIEW MIRROR - REMOV- AL).
(2) Remove cowl grill. (Refer to 23 - BODY/EXTE-
RIOR/COWL GRILLE - REMOVAL).
(3) Remove the a-pillar weatherstrip retainer. (Refer to 23 - BODY/WEATHERSTRIP/SEALS/A- PILLAR WEATHERSTRIP RETAINER - REMOVAL) (4) Remove the a-pillar trim panels. (Refer to 23 -
BODY/INTERIOR/A-PILLAR TRIM - REMOVAL)
(5) Remove the headliner and from the inside of the vehicle, cut the upper urethane bonding from around windshield upper edge using a suitable sharp cold knife (C-4849). A pneumatic cutting device can be used but is not recommended. (Refer to 23 - BODY/INTERIOR/HEADLINER - REMOVAL)
(6) From the outside of the vehicle, cut urethane bonding from the remaining sides of the windshield using a suitable sharp cold knife (C-4849). A pneu- matic cutting device can be used but is not recom- mended.
(7) Separate windshield from vehicle.
INSTALLATION
WARNING: Allow the urethane at least 24 hours to cure before returning the vehicle to use.
CAUTION: Roll down the left and right front door glass and open the rear glass slider (if available) before installing windshield to avoid pressurizing the passenger compartment if a door is slammed before urethane is cured. Water leaks can result.
The windshield fence should be cleaned of most of its old urethane bonding material. A small amount of old urethane, approximately 1-2 mm in height, should remain on the fence. Do not grind off or com- pletely remove all old urethane from the fence, the paint finish and bonding strength will be adversely affected.
(1) Place replacement windshield into windshield opening and position glass in the center of the open- ing against the support spacers. Mark the outside surface of the glass at the support spacers with a grease pencil or pieces of masking tape and ink pen to use as a reference for installation. Remove replace- ment windshield from windshield opening (Fig. 5).
(2) Position the windshield inside up on a suitable work surface with two padded, wood 10 cm by 10 cm by 50 cm (4 in. by 4 in. by 20 in.) blocks, placed par- allel 75 cm (2.5 ft.) apart (Fig. 6).
(3) Clean inside of windshield with MOPAR Glass
Cleaner and lint-free cloth.
DR WINDSHIELD (Continued)
STATIONARY GLASS
23 - 89
(4) Apply clear glass primer 25 mm (1 in.) wide around perimeter of windshield and wipe with a new clean and dry lint- free cloth.
(5) Apply black-out primer onto the glass using the windshield molding as a guide. The primer should be 15 mm (5/8 in.) wide on the top and sides of the glass and 25 mm (1 in.) on the bottom of windshield. Allow at least three minutes drying time.
(6) Locate new support spacers on support brack-
ets and adjust to lowest height. (Fig. 5)
(7) Position seven new foam spacers on the inside surface of the windshield, flush with the lower and side edges. (Fig. 7)
(8) Position three new foam spacers on the inside surface of the windshield, at a minimum distance of 3 mm (0.12 in.) from the top edge of the windshield. (Fig. 7)
(9) Apply a 13 mm (1/2 in.) high and 10 mm (3/8
in.) wide bead of urethane around the perimeter of
windshield. At the top, apply the bead 7 mm (1/4 in.)
inboard from the glass edge. On the other three sides
apply the bead 14 mm (0.55 in.) inboard from the
glass edge. The urethane bead should be shaped in a
triangular cross-section,
this can be achieved by
notching the tip of the applicator (Fig. 8).
(10) Install the a-pillar trim. (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - INSTALLATION)
(11) With the aid of a helper, position the wind- shield over the windshield opening. Align the refer- ence marks at the bottom of the windshield to the support spacers.
(12) Slowly lower windshield glass to the fence opening guiding the lower corners into proper posi- tion. Beginning at the bottom and continuing to the top, push glass onto fence along the A-Pillars. Push windshield inward to the fence at the bottom corners (Fig. 9).
(13) Push windshield upward, setting the wind-
shield to roof gap to 1.5 mm (0.06 in.) to 3 mm (0.12
in.) and ratchet up the adjustable support brackets.
(14) Using clean water, lightly mist the support
spacers.
(15) Clean excess urethane from exterior with
MOPARt Super Clean or equivalent.
(16) Install cowl grill. (Refer to 23 - BODY/EXTE-
RIOR/COWL GRILLE - INSTALLATION).
(17) Install rear view mirror support bracket. (Refer to 23 - BODY/INTERIOR/REAR VIEW MIR- ROR - INSTALLATION).
(18) Install rear view mirror. (Refer to 23 - BODY/ INSTALLA-
INTERIOR/REAR VIEW MIRROR - TION).
(19) Install
the a-pillar weatherstrip retainer. (Refer to 23 - BODY/WEATHERSTRIP/SEALS/A- PILLAR WEATHERSTRIP RETAINER - INSTALLA- TION)
(20) After urethane has cured, remove tape strips
and water test windshield to verify repair.
Fig.5CENTERWINDSHIELDANDMARKAT
SUPPORT
1 - WINDSHIELD 2 - INDEX MARKS 3 - SUPPORT SPACERS
Fig.6WORKSURFACESETUP
1 - WINDSHIELD AND MOLDINGS 2 - URETHANE BEAD AROUND GLASS 7mm (0.3 in.) FROM EDGE 3 - BLOCKS
23 - 90
STATIONARY GLASS
WINDSHIELD (Continued)
DR
Fig.7WINDSHIELDFOAMSUPPORTSPACERS
Fig.9LOWERWINDSHIELDINTOPOSITION
1 - UPPER FOAM SPACERS (3) 2 - SPACER LOCATION 75 MM (2.95 IN) 3 - LOWER FOAM SPACERS (3) 4 - SIDE FOAM SPACERS (4)
1 - COMPRESSION SPACER 2 - WINDSHIELD 3 - ADJUSTABLE SUPPORT SPACERS
Fig.8APPLICATORTIP
1 - APPLICATOR TIP
DR
WEATHERSTRIP/SEALS
23 - 91
WEATHERSTRIP/SEALS
TABLE OF CONTENTS
page
page
A-PILLAR WEATHERSTRIP RETAINER
FRONT DOOR OUTER BELT MOLDING
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 91
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 93
DRIP RAIL WEATHERSTRIP
FRONT DOOR INNER BELT MOLDING
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 91
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 93
DOOR OPENING SEAL
REAR DOOR GLASS RUN WEATHERSTRIP
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 92
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 93
DRIP RAIL WEATHERSTRIP RETAINER
REAR DOOR OUTER BELT MOLDING
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 92
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 94
FRONT DOOR GLASS RUN WEATHERSTRIP
REAR DOOR INNER BELT MOLDING
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 92
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 94
A-PILLAR WEATHERSTRIP RETAINER REMOVAL
(1) Remove the drip rail weatherstrip retainer. (Refer to 23 - BODY/WEATHERSTRIP/SEALS/DRIP RAIL WEATHERSTRIP - REMOVAL)
(2) Remove the five screws and remove the weath-
erstip retainer. (Fig. 1)
INSTALLATION
(1) Install the weatherstip retainer and install the
screws.
(2) Install
the drip rail weatherstrip retainer. (Refer to 23 - BODY/WEATHERSTRIP/SEALS/DRIP RAIL WEATHERSTRIP - INSTALLATION)
DRIP RAIL WEATHERSTRIP REMOVAL
(1) Open the doors and separate the weatherstrip
from the drip rail and a-pillar retainers. (Fig. 1)
INSTALLATION
(1) Position the weatherstrip onto the drip rail and
a-pillar retainers and seat fully.
Fig.1DOOROPENINGWEATHERSTRIPS/SEALS 1 - DRIP RAIL WEATHERSTRIP RETAINER 2 - SCREWS (7) 3 - DRIP RAIL WEATHERSTRIP 4 - CAB 5 - REAR DOOR OPENING SEAL 6 - FRONT DOOR OPENING SEAL 7 - A-PILLAR WEATHERSTRIP RETAINER 8 - SCREWS (5) 9 - CORNER SEAL
23 - 92 WEATHERSTRIP/SEALS
DOOR OPENING SEAL REMOVAL
FRONT DOOR SEAL
(1) Remove the cowl trim panel. (Refer to 23 -
BODY/INTERIOR/COWL TRIM - REMOVAL)
(2) Remove the lower b-pillar trim panel. (Refer to 23 - BODY/INTERIOR/B-PILLAR LOWER TRIM - REMOVAL)
(3) Separate the door opening seal from the door
opening flange. (Fig. 1)
REAR DOOR SEAL
(1) Remove the lower b-pillar trim panel. (Refer to 23 - BODY/INTERIOR/B-PILLAR LOWER TRIM - REMOVAL)
(2) Remove the lower c-pillar trim. (Refer to 23 -
BODY/INTERIOR/C-PILLAR TRIM - REMOVAL)
(3) Separate the door opening seal from the door
opening flange. (Fig. 1)
INSTALLATION
FRONT DOOR SEAL
(1) Position the seal to the bottom of the door opening, with bulb facing outboard, starting the installation at the center of the lower flange. Press the seal onto the sill flange and work around the perimeter of the door opening until fully seated. Work in one direction, smoothing the seal to avoid puckers or wrinkles.
(2) Install the lower b-pillar trim. (Refer to 23 - TRIM -
LOWER
BODY/INTERIOR/B-PILLAR INSTALLATION)
(3) Install the cowl trim panel.
(Refer to 23 -
BODY/INTERIOR/COWL TRIM - INSTALLATION)
(4) When installing a new weatherstrip on the front door opening, remove the tear strip starting at the splice and moving around the front of the door to the back of the opening.
REAR DOOR SEAL
(1) Position the seal to the bottom of the door opening, with bulb facing outboard, starting the installation at the center of the lower flange. Press the seal onto the sill flange and work around the perimeter of the door opening until fully seated. Work in one direction, smoothing the seal to avoid puckers or wrinkles.
(2) Install the lower c-pillar trim. (Refer to 23 - INSTALLA-
BODY/INTERIOR/C-PILLAR TRIM - TION)
DR
(3) Install the lower b-pillar trim. (Refer to 23 - TRIM -
LOWER
BODY/INTERIOR/B-PILLAR INSTALLATION)
(4) When installing a new weatherstrip on the rear door opening, remove the tear strip starting at the splice and moving around the back of the door to the front of the opening.
DRIP RAIL WEATHERSTRIP RETAINER REMOVAL
(1) Separate the drip rail weatherstrip from the
weatherstrip retainer. (Fig. 1)
(2) Remove the seven screws and remove the
retainer.
INSTALLATION
the seven screws.
(1) Install the weatherstrip retainer and install
(2) Position the weatherstrip over the retainer
flange and seat fully.
FRONT DOOR GLASS RUN WEATHERSTRIP REMOVAL
(1) Remove the door glass. (Refer to 23 - BODY/
DOOR - FRONT/DOOR GLASS - REMOVAL)
(2) Separate the weatherstrip out of
the door frame and remove through the window opening. (Fig. 2)
INSTALLATION
NOTE: A mixture of soap and water may be used to aid installation of the weatherstrip into the corners.
(1) Position the glass run weatherstrip into the
door through the window opening.
(2) Position the weatherstrip into the upper cor-
ners and seat firmly.
(3) From back to front, seat
the weatherstrip between the corners and then down the sides firmly (4) Install the door glass. (Refer to 23 - BODY/
DOOR - FRONT/DOOR GLASS - INSTALLATION)
DR FRONT DOOR GLASS RUN WEATHERSTRIP (Continued)
WEATHERSTRIP/SEALS
23 - 93
Fig.3INNERBELTMOLDING
1 - BELT MOLDING 2 - CORNER SEAL 3 - FRONT DOOR
INSTALLATION
Fig.2FRONTDOORGLASSSEALS
1 - OUTER BELT MOLDING 2 - FRONT DOOR GLASS RUN WEATHERSTRIP 3 - LOWER DOOR SEAL 4 - SCREW 5 - FRONT DOOR
FRONT DOOR OUTER BELT MOLDING REMOVAL
(1) Remove the screw and separate the belt mold- ing from the door flange from the back to the front. (Fig. 2)
INSTALLATION
(1) Position the belt molding onto the door flange
and seat fully.
(2) Install the screw.
FRONT DOOR INNER BELT MOLDING REMOVAL
(1) Remove the door trim panel. (Refer to 23 - BODY/DOOR - FRONT/TRIM PANEL - REMOVAL) (2) Separate the belt molding from the mounting
flange from the back to the front. (Fig. 3)
(1) Position the belt molding and seat onto the
mounting flange fully.
(2) Install the door trim panel.
(Refer to 23 - BODY/DOOR - FRONT/TRIM PANEL - INSTALLA- TION)
REAR DOOR GLASS RUN WEATHERSTRIP REMOVAL
(1) Lower the glass. (2) Separate the weatherstrip out of
the door frame and remove through the window opening. (Fig. 4)
INSTALLATION
NOTE: A mixture of soap and water may be used to aid installation of the weatherstrip into the corners.
(1) Position the glass run weatherstrip into the
door through the window opening.
(2) Position the weatherstrip into the upper cor-
ners and seat firmly.
(3) From back to front, seat
the weatherstrip between the corners and then down the sides firmly.
23 - 94 WEATHERSTRIP/SEALS REAR DOOR GLASS RUN WEATHERSTRIP (Continued)
DR
REAR DOOR INNER BELT MOLDING REMOVAL
(1) Remove the door trim panel. (Refer to 23 - BODY/DOORS - REAR/TRIM PANEL - REMOVAL)
(2) Separate the belt molding from the mounting
flange from the back to the front. (Fig. 5)
Fig.4REARDOORGLASSSEALS
1 - OUTER BELT MOLDING 2 - REAR DOOR 3 - SCREW 4 - LOWER DOOR SEAL 5 - GLASS RUN WEATHERSTRIP
REAR DOOR OUTER BELT MOLDING REMOVAL
(1) Remove the screw and separate the belt mold- ing from the door flange from the back to the front. (Fig. 4)
INSTALLATION
(1) Position the belt molding onto the door flange
and seat fully.
(2) Install the screw.
Fig.5REARDOORINNERSEALS
1 - REAR SECONDARY SEAL 2 - INNER BELT MOLDING 3 - FRONT SECONDARY SEAL 4 - SCREWS
INSTALLATION
(1) Position the belt molding and seat onto the
mounting flange fully.
(2) Install the door trim panel.
(Refer to 23 - BODY/DOORS - REAR/TRIM PANEL - INSTALLA- TION)
DR
BODY STRUCTURE
23 - 95
BODY STRUCTURE
TABLE OF CONTENTS
page
page
GAP AND FLUSH
STRUCTURAL ADHESIVE LOCATIONS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 95
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 113
WELD LOCATIONS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 122
OPENING DIMENSIONS
SPECIFICATIONS - BODY OPENING
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . 99
SEALER LOCATIONS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 103
GAP AND FLUSH SPECIFICATIONS
GAP & FLUSH DIMENSIONS INDEX
DESCRIPTION STANDARD CAB
QUAD CAB PICKUP BOX
FIGURE
BODY STRUCTURE
23 - 96
GAP AND FLUSH (Continued)
DR
Fig.1GAP&FLUSH-STANDARDCAB
NOTE:
All measurements are in mm.
DESCRIPTION Bumper to grille Hood to grille
Fender to hood
Fender to hood
(Up/Down surface only) Front door to windshield
Roof to front door
Quarter to front door
Front door to quarter character
line alignment
Front door to fender character
line alignment
Front door to fender
Bumper to fender
Bumper to headlamp
GAP
19.0 ± 3.0
1.5 ± 1.0
Parallel within 2.0
6.0 ± 2.0
Parallel within 1.0
6.0 ± 1.5
Parallel within 1.0
—
—
5.0 ± 1.5
Parallel within 1.0
—
—
5.0 ± 1.5
Parallel within 1.0
19.0 ± 3.0
Parallel within 3.0
19.0 ± 4.0
FLUSH
—
U/F 0.75 ± 1.75
U/F 3.2 ± 1.5
(Underflush from front of hood to start of hockey stick area only)
0.0 ± 1.5
O/F 20.5 ± 1.5
(Base of windshield)
O/F 9.0 ± 1.5
(Top of windshield)
U/F 6.0 ± 1.5
Parallel within 1.5
0.0 ± 1.5
Up/Down 0.0 ± 1.5
Up/Down 0.0 ± 1.5
0.0 ± 1.5
O/F 5.0 ± 5.0 (SLT)
O/F 14.0 ± 5.0 (SPORT)
—
O/F = Over Flush U/F = Under Flush
DIMENSION
*1
*2
*3
*4
*5
*6
*9
*10
*11
*12
* ALL MODELS
DR GAP AND FLUSH (Continued)
BODY STRUCTURE
23 - 97
Fig.2GAP&FLUSH-QUADCAB
NOTE:
All measurements are in mm.
O/F = Over Flush
U/F = Under Flush
DIMENSION
DESCRIPTION Roof to rear door
Quarter to rear door
Rear door to quarter character line
alignment
Rear door to front door character line
alignment
Rear door to front door
GAP —
5.0 ± 1.5
Parallel within 2.0
—
—
5.0 ± 1.5
Parallel within 2.0
FLUSH
U/F 6.0 ± 1.5
Parallel within 1.5
0.0 ± 1.5
Up/Down 0.0 ± 1.5
Up/Down 0.0 ± 1.5
0.0 ± 1.5
BODY STRUCTURE
23 - 98
GAP AND FLUSH (Continued)
DR
Fig.3GAP&FLUSH-PICKUPBOX
NOTE:
All measurements are in mm.
O/F = Over Flush
U/F = Under Flush
DIMENSION
DESCRIPTION
Tailgate to outer box
(Up/Down surface only) Cab Back to box front
Fuel door to outer box
Cab to box side
GAP —
31.0 ± 5.0
Parallel within 3.0
5.0 ± 1.5
Parallel within 1.0
31.0 ± 5.0
Parallel within 3.0
FLUSH
0.0 ± 1.5
Parallel within 1.0
—
0.0 ± 1.5
4.0 ± 2.5 (Standard Cab) O/F 5.0 ± 2.5 (Quad Cab)
Up/Down 0.0 ± 3.0
U/F 1.5 ± 1.5
—
Cab to box character line alignment
—
Tailgate to outer box
Bumper to outer box
5.0 ± 2.0
Parallel within 1.0
24.75 ± 5.0 (F/A)
23.75 ± 5.0 (C/C)
Parallel within 5.0
Tailgate to outer box character line
—
Up/Down 0.0 ± 1.5
adjustment
Bumper to tailgate
30.25 ± 3.0
Parallel within 4.0
—
DR
BODY STRUCTURE
23 - 99
OPENING DIMENSIONS SPECIFICATIONS - BODY OPENING DIMENSIONS
INDEX
DESCRIPTION
FIGURE
WINDSHIELD OPENING
DOOR OPENING - STANDARD
CAB
DOOR OPENINGS - QUAD CAB
REAR WINDOW OPENING
ENGINE COMPARTMENT/FRONT
STRUCTURE
Fig.4WINDSHIELDOPENING
23 - 100
OPENING DIMENSIONS (Continued)
BODY STRUCTURE
DR
Fig.5DOOROPENING-STANDARDCAB
Fig.6DOOROPENINGS-QUADCAB
DR OPENING DIMENSIONS (Continued)
BODY STRUCTURE
23 - 101
Fig.7REARWINDOWOPENING
23 - 102
OPENING DIMENSIONS (Continued)
BODY STRUCTURE
DR
Fig.8ENGINECOMPARTMENT/FRONTSTRUCTURE
DR
BODY STRUCTURE
23 - 103
SEALER LOCATIONS SPECIFICATIONS
INDEX
DESCRIPTION
FIGURE
LOWER WINDSHIELD PILLAR, LOWER PLENUM AND COWL BAR
DASH PANEL, LOWER PLENUM AND COWL SIDE PANEL
LOWER DASH PANEL, LOWER COWL SIDE AND FLOOR PAN SUPPORT
ROOF PANEL, OUTER BODY SIDE APERTURE AND BACKLITE
CAB BACK, BODY SIDE APERTURE - REAR AND BACKLITE LOWER CORNER
LOWER DASH PANEL AND FLOOR PAN FLOOR PAN AND BODY SIDE APERTURE
FRONT FLOOR PAN AND REAR PAN
FLOOR PAN TO CAB BACK
PICKUP BOX
10
11
12
13
14
15
16
17
18
Fig.9LOWERWINDSHIELDPILLAR
23 - 104
SEALER LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.10DASHPANEL
DR SEALER LOCATIONS (Continued)
BODY STRUCTURE
23 - 105
Fig.11LOWERDASHPANEL
23 - 106
SEALER LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.12ROOFPANEL
DR SEALER LOCATIONS (Continued)
BODY STRUCTURE
23 - 107
Fig.13CABBACKPANEL
23 - 108
SEALER LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.14LOWERDASHPANEL
DR SEALER LOCATIONS (Continued)
BODY STRUCTURE
23 - 109
Fig.15FLOORPAN
23 - 110
SEALER LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.16FRONTFLOORPAN
DR SEALER LOCATIONS (Continued)
BODY STRUCTURE
23 - 111
Fig.17FLOORPAN
23 - 112
SEALER LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.18PICKUPBOX
DR
BODY STRUCTURE
23 - 113
STRUCTURAL ADHESIVE LOCATIONS SPECIFICATIONS
INDEX
DESCRIPTION
FIGURE
FLOOR PAN AND SEAT MOUNTING FRONT CROSSMEMBER
FRONT FENDER
FLOOR PAN
INNER WHEELHOUSE TO INNER BOX SIDE PANEL
INNER BOX SIDE PANEL TO OUTER BOX SIDE PANEL
INNER WHEELHOUSE, CROSSMEMBERS AND CROSSMEMBER END SUPPORT
BRACKET TO INNER BOX SIDE PANEL
INNER BOX SIDE PANEL TO OUTER BOX SIDE PANEL
INNER DOOR PANEL TO OUTER DOOR PANEL - FRONT DOOR (QUAD CAB)
INNER DOOR PANEL TO OUTER DOOR PANEL - FRONT DOOR (STANDARD CAB)
INNER DOOR PANEL TO OUTER DOOR PANEL - REAR DOOR (QUAD CAB)
SILL RAIL - STD CAB SILL RAIL - QUAD CAB
19
20
21
22
23
24
25
26
27
28
29
30
Fig.19FLOORPAN
23 - 114
STRUCTURAL ADHESIVE LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.20FRONTFENDER
DR STRUCTURAL ADHESIVE LOCATIONS (Continued)
BODY STRUCTURE
23 - 115
Fig.21FLOORPAN
23 - 116
STRUCTURAL ADHESIVE LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.22INNERWHEELHOUSE
Fig.23INNERBOXSIDEPANEL
DR STRUCTURAL ADHESIVE LOCATIONS (Continued)
BODY STRUCTURE
23 - 117
Fig.24INNERWHEELHOUSE
Fig.25INNERBOXSIDEPANEL
23 - 118
STRUCTURAL ADHESIVE LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.26INNERDOORPANEL
Fig.27INNERDOORPANEL
DR STRUCTURAL ADHESIVE LOCATIONS (Continued)
BODY STRUCTURE
23 - 119
Fig.28REARDOORINNERPANEL
23 - 120
STRUCTURAL ADHESIVE LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.29SILLRAIL-STDCAB
DR STRUCTURAL ADHESIVE LOCATIONS (Continued)
BODY STRUCTURE
23 - 121
Fig.30SILLRAIL-QUADCAB
23 - 122
BODY STRUCTURE
WELD LOCATIONS SPECIFICATIONS
DR
INDEX
DESCRIPTION
FIGURE
FENDER BRACE, CLOSURE TUBE AND FRAME MOUNTING BRACKET TO FRONT
FENDER SUPPORT, FRONT FENDER AND RADIATOR TUBE
STEERING COLUMN SUPPORT, CONNECTOR WIRING BRACKET AND WELD NUTS
TO LOWER PLENUM PANEL
WIPER ATTACHING WELD NUTS AND VACUUM RESERVOIR ATTACHING STUDS TO
COWL PAR PANEL
DASH PANEL TO FRONT FLOOR PAN
DASH PANEL TO LOWER PLENUM PANEL
LOWER PLENUM PANEL TO COWL BACK PANEL
FRONT FENDER AND RADIATOR TUBE DASH PANEL, INSTRUMENT PANEL MOUNTING BRACKET, AND WELD NUTS TO COWL SIDE PANEL - LEFT SIDE
DASH PANEL, LOWER PLENUM PANEL AND COWL PANEL BAR TO COWL SIDE
PANEL - LEFT SIDE
FRONT FENDER AND RADIATOR TUBE DASH PANEL, INSTRUMENT PANEL MOUNTING BRACKET AND WELD NUTS TO COWL SIDE PANEL - RIGHT SIDE DASH PANEL, LOWER PLENUM PANEL AND COWL PANEL BAR TO COWL SIDE
PANEL - RIGHT SIDE
REINFORCEMENT AND HEADLAMP MOUNTING PANEL TO OUTER FENDER PANEL SEAT MOUNTING FRONT BRACKETS TO SEAT MOUNTING FRONT CROSSMEMBER
TO FRONT FLOOR PAN
AIR BAG MODULE BRACKET SHIFTER MOUNTING PLATE AND REAR FLOOR PANE
TO FRONT FLOOR PAN
RIGHT TO LEFT REAR FLOOR CROSSMEMBER AND RIGHT TO LEFT SEAT
MOUNTING CROSSMEMBER
REAR FLOOR CROSSMEMBER, SEAT MOUNTING CROSSMEMBER AND
UNDERBODY SUPPORT TO FLOOR SILL
SEAT MOUNTING FRONT CROSSMEMBER TO FRONT FLOOR PAN TO UNDERBODY
SUPPORT
FRONT SEAT MOUNTING CROSSMEMBERS TO FRONT SEAT MOUNTING BRACKET
TO FRONT FLOOR PAN
REAR FLOOR CROSSMEMBERS TO REAR FLOOR PAN
FLOOR SILL TO FRONT SEAT MOUNTING CROSSMEMBER, FRONT AND REAR
FLOOR PAN
AIR BAG MODULE BRACKET, SHIFTER MOUNTING PLATE AND FRONT SEAT
MOUNTING CROSSMEMBER TO FRONT FLOOR PAN
REAR SEAT MIDDLE MOUNTING PLATE TO REAR FLOOR PAN TO FRONT FLOOR
PAN
REAR FLOOR CROSSMEMBER, SEAT MOUNTING CROSSMEMBER AND
UNDERBODY SUPPORT TO FLOOR SILL
LEFT REAR CROSSMEMBER TO RIGHT REAR CROSSMEMBER TO REAR FLOOR
PAN
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 123
DESCRIPTION
FIGURE
STORAGE BIN TO RIGHT AND LEFT REAR FLOOR CROSSMEMBER TO REAR
FLOOR PAN
RIGHT REAR FRONT SEAT MOUNTING CROSSMEMBER TO LEFT REAR FRONT
SEAT MOUNTING CROSSMEMBER TO REAR FLOOR PAN
FRONT SEAT MOUNTING FRONT CROSSMEMBER AND STORAGE BIN TO FLOOR
SILL TO FRONT AND REAR FLOOR PAN
FRONT SEAT MOUNTING FRONT CROSSMEMBER TO UNDERBODY SUPPORT TO
FRONT FLOOR PAN
A-PILLAR REINFORCEMENT TO INNER BODY SIDE APERTURE TO OUTER BODY
SIDE APERTURE
A-PILLAR REINFORCEMENT TO FRONT APERTURE EXTENSION TO INNER BODY
SIDE APERTURE TO OUTER BODY SIDE APERTURE
INNER BODY SIDE APERTURE TO OUTER BODY SIDE APERTURE
SHOULDER BELT REINFORCEMENT TO INNER BODY SIDE APERTURE TO OUTER
BODY SIDE APERTURE
FRONT PILLAR TAPPING PLATES TO INNER BODY SIDE APERTURE TO OUTER
BODY SIDE APERTURE
INNER BODY SIDE APERTURE TO OUTER BODY SIDE APERTURE
C-PILLAR BAFFLE AND OUTER BODY SIDE APERTURE TO INNER BODY SIDE
APERTURE
A-PILLER REINFORCEMENT TO INNER BODY SIDE APERTURE TO OUTER BODY
SIDE APERTURE
FRONT EXTENSION PLATE TO INNER BODY SIDE APERTURE TO OUTER BODY
SIDE APERTURE TO A-PILLAR REINFORCEMENT
OUTER BODY SIDE APERTURE TO INNER BODY SIDE APERTURE
B-PILLAR REINFORCEMENT TO INNER BODY SIDE APERTURE TO OUTER BODY
SIDE APERTURE
UPPER B-PILLAR TAPPING PLATE AND LOWER B-PILLAR TAPPING PLATE TO
OUTER BODY SIDE APERTURE
UPPER A-PILLAR TAPPING PLATE AND LOWER A-PILLAR TAPPING PLATE TO INNER
BODY SIDE APERTURE
SEAT BELT MOUNTING PLATES AND REINFORCEMENTS TO INNER BODY SIDE
APERTURE
OUTER BODY SIDE APERTURE TO INNER BODY SIDE APERTURE
C-PILLAR REINFORCEMENTS AND SHOULDER BELT MOUNTING REINFORCEMENT
TO INNER BODY SIDE APERTURE TO OUTER BODY SIDE APERTURE
SEAT BELT RETRACTOR PLATE TO FLOOR SILL TO INNER BODY SIDE APERTURE
TO OUTER BODY SIDE APERTURE
FLOOR SILL TO INNER BODY SIDE APERTURE TO OUTER BODY SIDE APERTURE BACK REINFORCEMENT AND CAB BACK PANEL TO REAR FLOOR CROSSMEMBER
AND INNER BODY SIDE APERTURE TO OUTER BODY SIDE APERTURE CAB BACK REINFORCEMENT TO CAB BACK PANEL (CHILD TETHERS)
COWL SIDE PANEL TO INNER BODY SIDE APERTURE TO OUTER BODY SIDE
APERTURE
OUTER ROOF PANEL TO OUTER BODY SIDE APERTURE
ROOF HEADER TO OUTER ROOF PANEL TO A-PILLAR REINFORCEMENT TO INNER
BODY SIDE APERTURE TO OUTER BODY SIDE APERTURE
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
23 - 124
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
DESCRIPTION
FIGURE
REAR ROOF HEADER TO OUTER ROOF PANEL TO INNER BODY SIDE APERTURE
TO OUTER BODY SIDE APERTURE
OUTER BODY SIDE APERTURE TO CAB BACK PANEL TO FLOOR SILL, INNER BODY
SIDE APERTURE TO FLOOR SILL
OUTER BODY SIDE APERTURE TO INNER BODY SIDE APERTURE TO FLOOR SILL REAR FLOOR CROSSMEMBER AND CAB BACK REINFORCEMENT TO CAB BACK
PANEL TO INNER BODY SIDE APERTURE
CAB BACK REINFORCEMENT TO CAB BACK PANEL
CENTER SHOULDER BELT REINFORCEMENT AND TAPPING PLATES TO CAB BACK
REINFORCEMENT
A-PILLAR REINFORCEMENT TO COWL SIDE PANEL TO OUTER BODY SIDE
APERTURE/APERTURE EXTENSION TO COWL SIDE PANEL
B-PILLAR REINFORCEMENT TO OUTER ROOF PANEL TO OUTER BODY SIDE
APERTURE
FRONT ROOF HEADER TO OUTER ROOF PANEL/ROOF BOW TO INNER BODY SIDE
APERTURE/FRONT ROOF HEADER TO A-PILLAR REINFORCEMENT
INNER BODY SIDE APERTURE TO REAR ROOF HEADER AND OUTER BODY SIDE
APERTURE TO OUTER ROOF PANEL
FRONT CROSSMEMBER, WHEELHOUSE CROSSMEMBER AND BRACKET SUPPORT
CROSSMEMBER TO BOX FLOOR PAN
LONG CROSSMEMBER AND FLOOR BOX CROSS SILL TO BOX FLOOR PAN
TAPPING PLATES AND SUPPORT BRACKETS TO REAR CROSS BOX SILL, FRONT
WHEELHOUSE, LONG AND BRACKET SUPPORT CROSSMEMBERS
STAKE POCKET REINFORCEMENTS AND TIE DOWN REINFORCEMENTS TO INNER
BOX SIDE PANEL
OUTER BOX SIDE REINFORCEMENT BRACES NUT PLATES TO OUTER BOX SIDE
PANEL MOUNTING
OUTER WHEELHOUSE TO OUTER BOX SIDE PANEL
WELD NUT STRIKER CAGE NUT, OUTER BOX SIDE PANEL AND NUT PLATE TO BOX
SIDE TAILGATE REINFORCEMENT
FRONT BOX PANEL TO FRONT INNER STAKE POCKET REINFORCEMENT TO FRONT
BOX SIDE PANEL
FRONT CROSSMEMBER TO FRONT BOX SIDE PANEL AND BOX FLOOR PANEL TO
BOX FRONT PANEL
BOX FLOOR PANEL AND INNER WHEELHOUSE PANEL TO INNER BOX SIDE PANEL FRONT CROSSMEMBER AND END SUPPORT BRACKET TO LONG CROSSMEMBER TO INNER BOX SIDE PANEL/STAKE POCKET REINFORCEMENT AND BOX FLOOR
SILL TO OUTER TAILGATE PILLAR TO INNER TAILGATE PILLAR
STAKE POCKET REINFORCEMENT AND BOX FLOOR SILL CROSSMEMBER TO
INNER TAILGATE PILLAR
INNER TAILGATE PILLAR PANEL TO INNER BOX SIDE PANEL TO TIE DOWN
MOUNTING REINFORCEMENT
BOX FLOOR SILL CROSSMEMBER TO INNER BOX SIDE PANEL
INNER TAILGATE PILLAR TO TAILGATE BOX SIDE REINFORCEMENT TO OUTER
TAILGATE PILLAR
BOX SIDE PANEL AND OUTER TAILGATE PILLAR TO OUTER BOX SIDE PANEL
FRONT BOX PANEL TO OUTER BOX SIDE PANEL
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 125
DESCRIPTION
FIGURE
INNER BOX SIDE PANEL AND INNER TAILGATE PILLAR TO OUTER BOX SIDE PANEL
OUTER WHEELHOUSE PANEL TO INNER WHEELHOUSE PANEL
FRONT CROSSMEMBER, LONG CROSSMEMBER, AND WHEELHOUSE
CROSSMEMBER TO FLOOR PAN
WHEELHOUSE CROSSMEMBER, LONG CROSSMEMBER AND REAR CROSS BOX
SILL TO BOX FLOOR PAN
FRONT AND CENTER STAKE POCKET REINFORCEMENTS AND TIE DOWN
MOUNTING REINFORCEMENT TO INNER BOX SIDE PANEL
OUTER FRONT AND CENTER STAKE POCKET REINFORCEMENT AND OUTER TIE
DOWN MOUNTING REINFORCEMENT TO INNER BOX SIDE PANEL
OUTER WHEELHOUSE AND OUTER BRACE MOUNTING REINFORCEMENT TO
OUTER BOX SIDE PANEL
TAILGATE BOX SIDE PIVOT REINFORCEMENT TO OUTER BOX SIDE PANEL
FRONT BOX SIDE PANEL TO FRONT CROSSMEMBER TO INNER BOX SIDE PANEL
FRONT BOX SIDE PANEL TO BOX FRONT PANEL TO INNER BOX SIDE PANEL/ FRONT STAKE POCKET REINFORCEMENT TO FRONT BOX SIDE PANEL TO BOX
FRONT PANEL
BOX FRONT PANEL TO BOX FLOOR PANEL
BOX FLOOR PANEL TO INNER BOX SIDE PANEL
LONG CROSSMEMBERS TO CROSSMEMBER END SUPPORT BRACKETS TO INNER
BOX SIDE PANEL
INNER WHEELHOUSE PANEL TO INNER BOX SIDE PANEL
TAILGATE PILLAR OUTER PANEL TO TAILGATE PILLAR INNER PANEL TO INNER
BOX SIDE PANEL
REAR SILL CROSS BOX TO TAILGATE PILLAR OUTER PANEL AND INNER BOX SIDE
PANEL
OUTER BOX SIDE PANEL TO BOX FRONT PANEL AND BOX FRONT SIDE PANEL STAKE POCKET REINFORCEMENTS TO INNER BOX SIDE PANEL TO OUTER BOX
SIDE PANEL
TAILGATE PIVOT REINFORCEMENT AND INNER TAILGATE PILLAR TO INNER BOX
SIDE PANEL TO OUTER BOX SIDE PANEL
INNER WHEELHOUSE TO OUTER WHEELHOUSE/TAILGATE PIVOT
REINFORCEMENT TO OUTER TAILGATE PILLAR TO INNER TAILGATE PILLAR
OUTER TAILGATE PILLAR TO OUTER BOX SIDE PANEL
INNER DOOR PANEL TO OUTER DOOR PANEL - FRONT DOOR (QUAD CAB)
INNER DOOR PANEL TO OUTER DOOR PANEL - FRONT DOOR (STANDARD CAB)
INNER DOOR PANEL TO OUTER DOOR PANEL - REAR DOOR (QUAD CAB)
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
23 - 126
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.31FENDERBRACE
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 127
Fig.32STEERINGCOLUMNSUPPORT
23 - 128
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.33WIPERATTACHINGWELDNUTS
Fig.34DASHPANEL
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 129
Fig.35DASHPANEL
23 - 130
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.36LOWERPLENUMPANEL
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 131
Fig.37FRONTFENDER
Fig.38DASHPANEL
23 - 132
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.39FRONTFENDER
Fig.40DASHPANEL
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 133
Fig.41HEADLAMPMOUNTINGPANEL
23 - 134
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.42SEATMOUNTINGFRONTBRACKETS-STANDARDCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 135
Fig.43AIRBAGMODULEBRACKET-STANDARDCAB
23 - 136
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.44RIGHTTOLEFTREARFLOORCROSSMEMBER-STANDARDCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 137
Fig.45REARFLOORCROSSMEMBER-STANDARDCAB
23 - 138
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.46SEATMOUNTINGFRONTCROSSMEMBER-STANDARDCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 139
Fig.47FRONTSEATMOUNTINGCROSSMEMBERS-STANDARDCAB
23 - 140
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.48REARFLOORCROSSMEMBERS-STANDARDCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 141
Fig.49FLOORSILL-STANDARDCAB
23 - 142
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.50AIRBAGMODULEBRACKET-QUADCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 143
Fig.51REARSEATMIDDLEMOUNTINGPLATE-QUADCAB
23 - 144
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.52REARFLOORCROSSMEMBER-QUADCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 145
Fig.53LEFTREARCROSSMEMBER-QUADCAB
Fig.54STORAGEBIN-QUADCAB
23 - 146
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.55RIGHTREARFRONTSEATMOUNTINGCROSSMEMBER-QUADCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 147
Fig.56FRONTSEATMOUNTINGFRONTCROSSMEMBER-QUADCAB
23 - 148
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.57FRONTSEATMOUNTINGFRONTCROSSMEMBER
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 149
Fig.58A-PILLARREINFORCEMENT-STANDARDCAB
23 - 150
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.59A-PILLARREINFORCEMENT-STANDARDCAB
Fig.60INNERBODYSIDEAPERTURE-STANDARDCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 151
Fig.61SHOULDERBELTREINFORCEMENT-STANDARDCAB
Fig.62FRONTPILLARTAPPINGPLATES-STANDARDCAB
23 - 152
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.63INNERBODYSIDEAPERTURE-STANDARDCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 153
Fig.64C-PILLARBAFFLE-QUADCAB
23 - 154
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.65A-PILLARREINFORCEMENT-QUADCAB
Fig.66FRONTEXTENSIONPLATE-QUADCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 155
Fig.67OUTERBODYSIDEAPERTURE-QUADCAB
Fig.68B-PILLARREINFORCEMENT-QUADCAB
23 - 156
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.69UPPERTAPPINGPLATE-QUADCAB
Fig.70UPPERA-PILLARTAPPINGPLATE-QUADCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 157
Fig.71SEATBELTMOUNTINGPLATES-QUADCAB
Fig.72OUTERBODYSIDEAPERTURE-QUADCAB
23 - 158
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.73C-PILLARREINFORCEMENT-QUADCAB
Fig.74SEATBELTRETRACTORPLATE-STANDARDCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 159
Fig.75FLOORSILL-STANDARDCAB
23 - 160
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.76BACKREINFORCEMENT-STANDARDCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 161
Fig.77CABBACKREINFORCEMENT-STANDARDCAB
23 - 162
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.78COWLSIDEPANEL-STANDARDCAB
Fig.79OUTERROOFPANEL-STANDARDCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 163
Fig.80FRONTROOFHEADER-STANDARDCAB
Fig.81REARROOFHEADER-STANDARDCAB
23 - 164
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.82OUTERBODYSIDEAPERTURE-QUADCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 165
Fig.83OUTERBODYSIDEAPERTURE-QUADCAB
23 - 166
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.84REARFLOORCROSSMEMBER-QUADCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 167
Fig.85CABBACKREINFORCEMENT-QUADCAB
23 - 168
WELD LOCATIONS (Continued)
BODY STRUCTURE
DR
Fig.86CENTERSHOULDERBELTREINFORCEMENT-QUADCAB
DR WELD LOCATIONS (Continued)
BODY STRUCTURE
23 - 169
Fig.87A-PILLARREINFORCEMENT-QUADCAB
23 - 170
WELD LOCATIONS (Continued)
BODY STRUCTURE