2003 Dodge RAM Standard Owners Manual

(Refer to 23 - BODY/INTERIOR/C-PILLAR

trim. UPPER TRIM - REMOVAL)

(5) Bend backlite retaining tabs (Fig. 1) inward

against glass.

(6) Disconnect the rear window defogger electrical

connector, if equipped.

(7) Using a suitable pneumatic knife from inside the vehicle, cut urethane holding backlite frame to opening fence.

(8) Separate glass from vehicle.

Fig.1BackliteTabs

1 - BACKLITE 2 - TAB

(3) If black-out primer was pre-applied on backlite, clean bonding surface with Isopropyl alcohol and clean lint free cloth. Allow 3 minutes for drying time. (4) Apply black-out primer to backlite opening

fence.

(5) Apply a 13 mm (0.5 in.) bead of urethane around the perimeter of the window frame bonding surface (Fig. 2).

(6) Set glass on lower fence and move glass for-

ward into opening (Fig. 3).

(7) Firmly push glass against rear window glass

opening fence.

fence to retain glass.

(8) Bend tabs around edges of backlite opening

(9) Clean excess urethane from exterior with

MOPARt, Super Clean or equivalent.

INSTALLATION

opening fence.

(1) Clean urethane adhesive from around backlite

(10) Allow urethane to cure at least 24 hours (full

(2) If necessary, apply black-out primer to outer

(11) Water test to verify repair before returning

edge of replacement backlite frame.

cure is 72 hours).

vehicle to service.

(12) Connect the rear window defogger electrical

connector, if equipped.

DR BACKLITE (Continued)

(13) On standard cab models,

install the upper b-pillar trim. (Refer to 23 - BODY/INTERIOR/B-PIL- LAR UPPER TRIM - INSTALLATION)

(14) On quad cab models, install the upper c-pillar (Refer to 23 - BODY/INTERIOR/C-PILLAR

trim. UPPER TRIM - INSTALLATION)

(15) Install the headliner. (Refer to 23 - BODY/IN-

TERIOR/HEADLINER - INSTALLATION).

STATIONARY GLASS

23 - 87

BACKLITE VENT GLASS REMOVAL

(1) Slide the upper run channel out of the window

frame. (Fig. 4)

lower window frame.

and remove.

(2) Slide the vent glass upward to remove from the

(3) Lower the glass out of the upper window frame

Fig.2UrethaneAdhesiveApplication

1 - WINDOW FRAME 2 - GLASS 3 - RETAINER TAB 4 - URETHANE ADHESIVE

Fig.4UPPERGLASSRUNCHANNEL

1 - GLASS RUN CHANNEL 2 - VENT GLASS FRAME 3 - VENT GLASS

INSTALLATION

(1) Slide the vent glass upper edge into window frame and insert the lower edge into the lower mold- ing.

(2) Position the upper run channel into the win-

dow frame and slide it into place. (3) Verify vent glass operation.

Fig.3BackliteInstallation

1 - BACKLITE

23 - 88

STATIONARY GLASS

DR

WINDSHIELD

WARNING

WINDSHIELD SAFETY PRECAUTIONS

WARNING: DO NOT OPERATE THE VEHICLE WITHIN 24 HOURS OF WINDSHIELD INSTALLATION. IT TAKES AT LEAST 24 HOURS FOR URETHANE ADHESIVE TO CURE. IF IT IS NOT CURED, THE WINDSHIELD MAY NOT PERFORM PROPERLY IN AN ACCIDENT. † URETHANE ADHESIVES ARE APPLIED AS A SYSTEM. USE GLASS CLEANER, GLASS PREP SOLVENT, GLASS PRIMER, PVC (VINYL) PRIMER AND PINCH WELD (FENCE) PRIMER PROVIDED BY THE ADHESIVE MANUFACTURER. IF NOT, STRUC- TURAL INTEGRITY COULD BE COMPROMISED. † DAIMLERCHRYSLER DOES NOT RECOMMEND GLASS ADHESIVE BY BRAND. TECHNICIANS SHOULD REVIEW PRODUCT LABELS AND TECHNI- CAL DATA SHEETS, AND USE ONLY ADHESIVES THAT THEIR MANUFACTURES WARRANT WILL RESTORE A VEHICLE TO THE REQUIREMENTS OF FMVSS 212. TECHNICIANS SHOULD ALSO INSURE THAT PRIMERS AND CLEANERS ARE COMPATIBLE WITH THE PARTICULAR ADHESIVE USED. † BE SURE TO REFER TO THE URETHANE MAN- UFACTURER’S DIRECTIONS FOR CURING TIME SPECIFICATIONS, AND DO NOT USE ADHESIVE AFTER ITS EXPIRATION DATE. † VAPORS THAT ARE EMITTED FROM THE URE- THANE ADHESIVE OR PRIMER COULD CAUSE PERSONAL INJURY. USE THEM IN A WELL-VENTI- LATED AREA. † SKIN CONTACT WITH URETHANE ADHESIVE SHOULD BE AVOIDED. PERSONAL INJURY MAY RESULT. † ALWAYS WEAR EYE AND HAND PROTECTION WHEN WORKING WITH GLASS.

CAUTION: Protect all painted and trimmed surfaces from coming in contact with urethane or primers. Be careful not to damage painted surfaces when removing moldings or cutting urethane around windshield.

REMOVAL

(1) Remove inside rear view mirror. (Refer to 23 - BODY/INTERIOR/REAR VIEW MIRROR - REMOV- AL).

(2) Remove cowl grill. (Refer to 23 - BODY/EXTE-

RIOR/COWL GRILLE - REMOVAL).

(3) Remove the a-pillar weatherstrip retainer. (Refer to 23 - BODY/WEATHERSTRIP/SEALS/A- PILLAR WEATHERSTRIP RETAINER - REMOVAL) (4) Remove the a-pillar trim panels. (Refer to 23 -

BODY/INTERIOR/A-PILLAR TRIM - REMOVAL)

(5) Remove the headliner and from the inside of the vehicle, cut the upper urethane bonding from around windshield upper edge using a suitable sharp cold knife (C-4849). A pneumatic cutting device can be used but is not recommended. (Refer to 23 - BODY/INTERIOR/HEADLINER - REMOVAL)

(6) From the outside of the vehicle, cut urethane bonding from the remaining sides of the windshield using a suitable sharp cold knife (C-4849). A pneu- matic cutting device can be used but is not recom- mended.

(7) Separate windshield from vehicle.

INSTALLATION

WARNING: Allow the urethane at least 24 hours to cure before returning the vehicle to use.

CAUTION: Roll down the left and right front door glass and open the rear glass slider (if available) before installing windshield to avoid pressurizing the passenger compartment if a door is slammed before urethane is cured. Water leaks can result.

The windshield fence should be cleaned of most of its old urethane bonding material. A small amount of old urethane, approximately 1-2 mm in height, should remain on the fence. Do not grind off or com- pletely remove all old urethane from the fence, the paint finish and bonding strength will be adversely affected.

(1) Place replacement windshield into windshield opening and position glass in the center of the open- ing against the support spacers. Mark the outside surface of the glass at the support spacers with a grease pencil or pieces of masking tape and ink pen to use as a reference for installation. Remove replace- ment windshield from windshield opening (Fig. 5).

(2) Position the windshield inside up on a suitable work surface with two padded, wood 10 cm by 10 cm by 50 cm (4 in. by 4 in. by 20 in.) blocks, placed par- allel 75 cm (2.5 ft.) apart (Fig. 6).

(3) Clean inside of windshield with MOPAR Glass

Cleaner and lint-free cloth.

DR WINDSHIELD (Continued)

STATIONARY GLASS

23 - 89

(4) Apply clear glass primer 25 mm (1 in.) wide around perimeter of windshield and wipe with a new clean and dry lint- free cloth.

(5) Apply black-out primer onto the glass using the windshield molding as a guide. The primer should be 15 mm (5/8 in.) wide on the top and sides of the glass and 25 mm (1 in.) on the bottom of windshield. Allow at least three minutes drying time.

(6) Locate new support spacers on support brack-

ets and adjust to lowest height. (Fig. 5)

(7) Position seven new foam spacers on the inside surface of the windshield, flush with the lower and side edges. (Fig. 7)

(8) Position three new foam spacers on the inside surface of the windshield, at a minimum distance of 3 mm (0.12 in.) from the top edge of the windshield. (Fig. 7)

(9) Apply a 13 mm (1/2 in.) high and 10 mm (3/8
in.) wide bead of urethane around the perimeter of windshield. At the top, apply the bead 7 mm (1/4 in.) inboard from the glass edge. On the other three sides apply the bead 14 mm (0.55 in.) inboard from the glass edge. The urethane bead should be shaped in a triangular cross-section, this can be achieved by notching the tip of the applicator (Fig. 8).

(10) Install the a-pillar trim. (Refer to 23 - BODY/

INTERIOR/A-PILLAR TRIM - INSTALLATION)

(11) With the aid of a helper, position the wind- shield over the windshield opening. Align the refer- ence marks at the bottom of the windshield to the support spacers.

(12) Slowly lower windshield glass to the fence opening guiding the lower corners into proper posi- tion. Beginning at the bottom and continuing to the top, push glass onto fence along the A-Pillars. Push windshield inward to the fence at the bottom corners (Fig. 9).

(13) Push windshield upward, setting the wind- shield to roof gap to 1.5 mm (0.06 in.) to 3 mm (0.12
in.) and ratchet up the adjustable support brackets. (14) Using clean water, lightly mist the support

spacers.

(15) Clean excess urethane from exterior with

MOPARt Super Clean or equivalent.

(16) Install cowl grill. (Refer to 23 - BODY/EXTE-

RIOR/COWL GRILLE - INSTALLATION).

(17) Install rear view mirror support bracket. (Refer to 23 - BODY/INTERIOR/REAR VIEW MIR- ROR - INSTALLATION).

(18) Install rear view mirror. (Refer to 23 - BODY/ INSTALLA-

INTERIOR/REAR VIEW MIRROR - TION).

(19) Install

the a-pillar weatherstrip retainer. (Refer to 23 - BODY/WEATHERSTRIP/SEALS/A- PILLAR WEATHERSTRIP RETAINER - INSTALLA- TION)

(20) After urethane has cured, remove tape strips

and water test windshield to verify repair.

Fig.5CENTERWINDSHIELDANDMARKAT

SUPPORT

1 - WINDSHIELD 2 - INDEX MARKS 3 - SUPPORT SPACERS

Fig.6WORKSURFACESETUP

1 - WINDSHIELD AND MOLDINGS 2 - URETHANE BEAD AROUND GLASS 7mm (0.3 in.) FROM EDGE 3 - BLOCKS

23 - 90
STATIONARY GLASS WINDSHIELD (Continued)

DR

Fig.7WINDSHIELDFOAMSUPPORTSPACERS

Fig.9LOWERWINDSHIELDINTOPOSITION

1 - UPPER FOAM SPACERS (3) 2 - SPACER LOCATION 75 MM (2.95 IN) 3 - LOWER FOAM SPACERS (3) 4 - SIDE FOAM SPACERS (4)

1 - COMPRESSION SPACER 2 - WINDSHIELD 3 - ADJUSTABLE SUPPORT SPACERS

Fig.8APPLICATORTIP

1 - APPLICATOR TIP

DR

WEATHERSTRIP/SEALS

23 - 91

WEATHERSTRIP/SEALS

TABLE OF CONTENTS

page

page

A-PILLAR WEATHERSTRIP RETAINER

FRONT DOOR OUTER BELT MOLDING

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 91

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 93

DRIP RAIL WEATHERSTRIP

FRONT DOOR INNER BELT MOLDING

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 91

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 93

DOOR OPENING SEAL

REAR DOOR GLASS RUN WEATHERSTRIP

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 92

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 93

DRIP RAIL WEATHERSTRIP RETAINER

REAR DOOR OUTER BELT MOLDING

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 92

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 94

FRONT DOOR GLASS RUN WEATHERSTRIP

REAR DOOR INNER BELT MOLDING

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 92

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 94

A-PILLAR WEATHERSTRIP RETAINER REMOVAL

(1) Remove the drip rail weatherstrip retainer. (Refer to 23 - BODY/WEATHERSTRIP/SEALS/DRIP RAIL WEATHERSTRIP - REMOVAL)

(2) Remove the five screws and remove the weath-

erstip retainer. (Fig. 1)

INSTALLATION

(1) Install the weatherstip retainer and install the

screws.

(2) Install

the drip rail weatherstrip retainer. (Refer to 23 - BODY/WEATHERSTRIP/SEALS/DRIP RAIL WEATHERSTRIP - INSTALLATION)

DRIP RAIL WEATHERSTRIP REMOVAL

(1) Open the doors and separate the weatherstrip

from the drip rail and a-pillar retainers. (Fig. 1)

INSTALLATION

(1) Position the weatherstrip onto the drip rail and

a-pillar retainers and seat fully.

Fig.1DOOROPENINGWEATHERSTRIPS/SEALS 1 - DRIP RAIL WEATHERSTRIP RETAINER 2 - SCREWS (7) 3 - DRIP RAIL WEATHERSTRIP 4 - CAB 5 - REAR DOOR OPENING SEAL 6 - FRONT DOOR OPENING SEAL 7 - A-PILLAR WEATHERSTRIP RETAINER 8 - SCREWS (5) 9 - CORNER SEAL

23 - 92 WEATHERSTRIP/SEALS

DOOR OPENING SEAL REMOVAL

FRONT DOOR SEAL

(1) Remove the cowl trim panel. (Refer to 23 -

BODY/INTERIOR/COWL TRIM - REMOVAL)

(2) Remove the lower b-pillar trim panel. (Refer to 23 - BODY/INTERIOR/B-PILLAR LOWER TRIM - REMOVAL)

(3) Separate the door opening seal from the door

opening flange. (Fig. 1)

REAR DOOR SEAL

(1) Remove the lower b-pillar trim panel. (Refer to 23 - BODY/INTERIOR/B-PILLAR LOWER TRIM - REMOVAL)

(2) Remove the lower c-pillar trim. (Refer to 23 -

BODY/INTERIOR/C-PILLAR TRIM - REMOVAL)

(3) Separate the door opening seal from the door

opening flange. (Fig. 1)

INSTALLATION

FRONT DOOR SEAL

(1) Position the seal to the bottom of the door opening, with bulb facing outboard, starting the installation at the center of the lower flange. Press the seal onto the sill flange and work around the perimeter of the door opening until fully seated. Work in one direction, smoothing the seal to avoid puckers or wrinkles.

(2) Install the lower b-pillar trim. (Refer to 23 - TRIM -

LOWER

BODY/INTERIOR/B-PILLAR INSTALLATION)

(3) Install the cowl trim panel.

(Refer to 23 -

BODY/INTERIOR/COWL TRIM - INSTALLATION)

(4) When installing a new weatherstrip on the front door opening, remove the tear strip starting at the splice and moving around the front of the door to the back of the opening.

REAR DOOR SEAL

(1) Position the seal to the bottom of the door opening, with bulb facing outboard, starting the installation at the center of the lower flange. Press the seal onto the sill flange and work around the perimeter of the door opening until fully seated. Work in one direction, smoothing the seal to avoid puckers or wrinkles.

(2) Install the lower c-pillar trim. (Refer to 23 - INSTALLA-

BODY/INTERIOR/C-PILLAR TRIM - TION)

DR

(3) Install the lower b-pillar trim. (Refer to 23 - TRIM -

LOWER

BODY/INTERIOR/B-PILLAR INSTALLATION)

(4) When installing a new weatherstrip on the rear door opening, remove the tear strip starting at the splice and moving around the back of the door to the front of the opening.

DRIP RAIL WEATHERSTRIP RETAINER REMOVAL

(1) Separate the drip rail weatherstrip from the

weatherstrip retainer. (Fig. 1)

(2) Remove the seven screws and remove the

retainer.

INSTALLATION

the seven screws.

(1) Install the weatherstrip retainer and install

(2) Position the weatherstrip over the retainer

flange and seat fully.

FRONT DOOR GLASS RUN WEATHERSTRIP REMOVAL

(1) Remove the door glass. (Refer to 23 - BODY/

DOOR - FRONT/DOOR GLASS - REMOVAL)

(2) Separate the weatherstrip out of

the door frame and remove through the window opening. (Fig. 2)

INSTALLATION

NOTE: A mixture of soap and water may be used to aid installation of the weatherstrip into the corners.

(1) Position the glass run weatherstrip into the

door through the window opening.

(2) Position the weatherstrip into the upper cor-

ners and seat firmly.

(3) From back to front, seat

the weatherstrip between the corners and then down the sides firmly (4) Install the door glass. (Refer to 23 - BODY/

DOOR - FRONT/DOOR GLASS - INSTALLATION)

DR FRONT DOOR GLASS RUN WEATHERSTRIP (Continued)

WEATHERSTRIP/SEALS

23 - 93

Fig.3INNERBELTMOLDING

1 - BELT MOLDING 2 - CORNER SEAL 3 - FRONT DOOR

INSTALLATION

Fig.2FRONTDOORGLASSSEALS

1 - OUTER BELT MOLDING 2 - FRONT DOOR GLASS RUN WEATHERSTRIP 3 - LOWER DOOR SEAL 4 - SCREW 5 - FRONT DOOR

FRONT DOOR OUTER BELT MOLDING REMOVAL

(1) Remove the screw and separate the belt mold- ing from the door flange from the back to the front. (Fig. 2)

INSTALLATION

(1) Position the belt molding onto the door flange

and seat fully.

(2) Install the screw.

FRONT DOOR INNER BELT MOLDING REMOVAL

(1) Remove the door trim panel. (Refer to 23 - BODY/DOOR - FRONT/TRIM PANEL - REMOVAL) (2) Separate the belt molding from the mounting

flange from the back to the front. (Fig. 3)

(1) Position the belt molding and seat onto the

mounting flange fully.

(2) Install the door trim panel.

(Refer to 23 - BODY/DOOR - FRONT/TRIM PANEL - INSTALLA- TION)

REAR DOOR GLASS RUN WEATHERSTRIP REMOVAL

(1) Lower the glass. (2) Separate the weatherstrip out of

the door frame and remove through the window opening. (Fig. 4)

INSTALLATION

NOTE: A mixture of soap and water may be used to aid installation of the weatherstrip into the corners.

(1) Position the glass run weatherstrip into the

door through the window opening.

(2) Position the weatherstrip into the upper cor-

ners and seat firmly.

(3) From back to front, seat

the weatherstrip between the corners and then down the sides firmly.

23 - 94 WEATHERSTRIP/SEALS REAR DOOR GLASS RUN WEATHERSTRIP (Continued)

DR

REAR DOOR INNER BELT MOLDING REMOVAL

(1) Remove the door trim panel. (Refer to 23 - BODY/DOORS - REAR/TRIM PANEL - REMOVAL)

(2) Separate the belt molding from the mounting

flange from the back to the front. (Fig. 5)

Fig.4REARDOORGLASSSEALS

1 - OUTER BELT MOLDING 2 - REAR DOOR 3 - SCREW 4 - LOWER DOOR SEAL 5 - GLASS RUN WEATHERSTRIP

REAR DOOR OUTER BELT MOLDING REMOVAL

(1) Remove the screw and separate the belt mold- ing from the door flange from the back to the front. (Fig. 4)

INSTALLATION

(1) Position the belt molding onto the door flange

and seat fully.

(2) Install the screw.

Fig.5REARDOORINNERSEALS

1 - REAR SECONDARY SEAL 2 - INNER BELT MOLDING 3 - FRONT SECONDARY SEAL 4 - SCREWS

INSTALLATION

(1) Position the belt molding and seat onto the

mounting flange fully.

(2) Install the door trim panel.

(Refer to 23 - BODY/DOORS - REAR/TRIM PANEL - INSTALLA- TION)

DR

BODY STRUCTURE

23 - 95

BODY STRUCTURE

TABLE OF CONTENTS

page

page

GAP AND FLUSH

STRUCTURAL ADHESIVE LOCATIONS

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 95

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 113

WELD LOCATIONS

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 122

OPENING DIMENSIONS

SPECIFICATIONS - BODY OPENING

DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . 99

SEALER LOCATIONS

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 103

GAP AND FLUSH SPECIFICATIONS

GAP & FLUSH DIMENSIONS INDEX

DESCRIPTION STANDARD CAB

QUAD CAB PICKUP BOX

FIGURE

BODY STRUCTURE

23 - 96
GAP AND FLUSH (Continued)

DR

Fig.1GAP&FLUSH-STANDARDCAB

NOTE:

All measurements are in mm.

DESCRIPTION Bumper to grille Hood to grille

Fender to hood

Fender to hood

(Up/Down surface only) Front door to windshield

Roof to front door

Quarter to front door

Front door to quarter character

line alignment

Front door to fender character

line alignment

Front door to fender

Bumper to fender

Bumper to headlamp

GAP

19.0 ± 3.0
1.5 ± 1.0

Parallel within 2.0

6.0 ± 2.0

Parallel within 1.0

6.0 ± 1.5

Parallel within 1.0

—

—

5.0 ± 1.5

Parallel within 1.0

—

—

5.0 ± 1.5

Parallel within 1.0

19.0 ± 3.0

Parallel within 3.0

19.0 ± 4.0

FLUSH

—

U/F 0.75 ± 1.75

U/F 3.2 ± 1.5

(Underflush from front of hood to start of hockey stick area only)

0.0 ± 1.5

O/F 20.5 ± 1.5

(Base of windshield)

O/F 9.0 ± 1.5

(Top of windshield)

U/F 6.0 ± 1.5

Parallel within 1.5

0.0 ± 1.5

Up/Down 0.0 ± 1.5

Up/Down 0.0 ± 1.5

0.0 ± 1.5

O/F 5.0 ± 5.0 (SLT)

O/F 14.0 ± 5.0 (SPORT)

—

O/F = Over Flush U/F = Under Flush

DIMENSION

*1
*2

*3

*4

*5

*6

*9

*10

*11

*12

* ALL MODELS

DR GAP AND FLUSH (Continued)

BODY STRUCTURE

23 - 97

Fig.2GAP&FLUSH-QUADCAB

NOTE:

All measurements are in mm.

O/F = Over Flush

U/F = Under Flush

DIMENSION

DESCRIPTION Roof to rear door

Quarter to rear door

Rear door to quarter character line

alignment

Rear door to front door character line

alignment

Rear door to front door

GAP —

5.0 ± 1.5

Parallel within 2.0

—

—

5.0 ± 1.5

Parallel within 2.0

FLUSH

U/F 6.0 ± 1.5

Parallel within 1.5

0.0 ± 1.5

Up/Down 0.0 ± 1.5

Up/Down 0.0 ± 1.5

0.0 ± 1.5

BODY STRUCTURE

23 - 98
GAP AND FLUSH (Continued)

DR

Fig.3GAP&FLUSH-PICKUPBOX

NOTE:

All measurements are in mm.

O/F = Over Flush

U/F = Under Flush

DIMENSION

DESCRIPTION

Tailgate to outer box

(Up/Down surface only) Cab Back to box front

Fuel door to outer box

Cab to box side

GAP —

31.0 ± 5.0

Parallel within 3.0

5.0 ± 1.5

Parallel within 1.0

31.0 ± 5.0

Parallel within 3.0

FLUSH 0.0 ± 1.5

Parallel within 1.0

—

0.0 ± 1.5

4.0 ± 2.5 (Standard Cab) O/F 5.0 ± 2.5 (Quad Cab)

Up/Down 0.0 ± 3.0

U/F 1.5 ± 1.5

—

Cab to box character line alignment

—

Tailgate to outer box

Bumper to outer box

5.0 ± 2.0

Parallel within 1.0
24.75 ± 5.0 (F/A) 23.75 ± 5.0 (C/C) Parallel within 5.0

Tailgate to outer box character line

—

Up/Down 0.0 ± 1.5

adjustment

Bumper to tailgate

30.25 ± 3.0

Parallel within 4.0

—

DR

BODY STRUCTURE

23 - 99

OPENING DIMENSIONS SPECIFICATIONS - BODY OPENING DIMENSIONS

INDEX

DESCRIPTION

FIGURE

WINDSHIELD OPENING

DOOR OPENING - STANDARD

CAB

DOOR OPENINGS - QUAD CAB

REAR WINDOW OPENING

ENGINE COMPARTMENT/FRONT

STRUCTURE

Fig.4WINDSHIELDOPENING

23 - 100
OPENING DIMENSIONS (Continued)

BODY STRUCTURE

DR

Fig.5DOOROPENING-STANDARDCAB

Fig.6DOOROPENINGS-QUADCAB

DR OPENING DIMENSIONS (Continued)

BODY STRUCTURE

23 - 101

Fig.7REARWINDOWOPENING

23 - 102
OPENING DIMENSIONS (Continued)

BODY STRUCTURE

DR

Fig.8ENGINECOMPARTMENT/FRONTSTRUCTURE

DR

BODY STRUCTURE

23 - 103

SEALER LOCATIONS SPECIFICATIONS

INDEX

DESCRIPTION

FIGURE

LOWER WINDSHIELD PILLAR, LOWER PLENUM AND COWL BAR

DASH PANEL, LOWER PLENUM AND COWL SIDE PANEL

LOWER DASH PANEL, LOWER COWL SIDE AND FLOOR PAN SUPPORT

ROOF PANEL, OUTER BODY SIDE APERTURE AND BACKLITE

CAB BACK, BODY SIDE APERTURE - REAR AND BACKLITE LOWER CORNER

LOWER DASH PANEL AND FLOOR PAN FLOOR PAN AND BODY SIDE APERTURE

FRONT FLOOR PAN AND REAR PAN

FLOOR PAN TO CAB BACK

PICKUP BOX

10
11
12
13
14
15
16
17
18

Fig.9LOWERWINDSHIELDPILLAR

23 - 104
SEALER LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.10DASHPANEL

DR SEALER LOCATIONS (Continued)

BODY STRUCTURE

23 - 105

Fig.11LOWERDASHPANEL

23 - 106
SEALER LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.12ROOFPANEL

DR SEALER LOCATIONS (Continued)

BODY STRUCTURE

23 - 107

Fig.13CABBACKPANEL

23 - 108
SEALER LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.14LOWERDASHPANEL

DR SEALER LOCATIONS (Continued)

BODY STRUCTURE

23 - 109

Fig.15FLOORPAN

23 - 110
SEALER LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.16FRONTFLOORPAN

DR SEALER LOCATIONS (Continued)

BODY STRUCTURE

23 - 111

Fig.17FLOORPAN

23 - 112
SEALER LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.18PICKUPBOX

DR

BODY STRUCTURE

23 - 113

STRUCTURAL ADHESIVE LOCATIONS SPECIFICATIONS

INDEX

DESCRIPTION

FIGURE

FLOOR PAN AND SEAT MOUNTING FRONT CROSSMEMBER

FRONT FENDER

FLOOR PAN

INNER WHEELHOUSE TO INNER BOX SIDE PANEL

INNER BOX SIDE PANEL TO OUTER BOX SIDE PANEL

INNER WHEELHOUSE, CROSSMEMBERS AND CROSSMEMBER END SUPPORT

BRACKET TO INNER BOX SIDE PANEL

INNER BOX SIDE PANEL TO OUTER BOX SIDE PANEL

INNER DOOR PANEL TO OUTER DOOR PANEL - FRONT DOOR (QUAD CAB)

INNER DOOR PANEL TO OUTER DOOR PANEL - FRONT DOOR (STANDARD CAB)

INNER DOOR PANEL TO OUTER DOOR PANEL - REAR DOOR (QUAD CAB)

SILL RAIL - STD CAB SILL RAIL - QUAD CAB

19
20
21
22
23
24

25
26
27
28
29
30

Fig.19FLOORPAN

23 - 114
STRUCTURAL ADHESIVE LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.20FRONTFENDER

DR STRUCTURAL ADHESIVE LOCATIONS (Continued)

BODY STRUCTURE

23 - 115

Fig.21FLOORPAN

23 - 116
STRUCTURAL ADHESIVE LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.22INNERWHEELHOUSE

Fig.23INNERBOXSIDEPANEL

DR STRUCTURAL ADHESIVE LOCATIONS (Continued)

BODY STRUCTURE

23 - 117

Fig.24INNERWHEELHOUSE

Fig.25INNERBOXSIDEPANEL

23 - 118
STRUCTURAL ADHESIVE LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.26INNERDOORPANEL

Fig.27INNERDOORPANEL

DR STRUCTURAL ADHESIVE LOCATIONS (Continued)

BODY STRUCTURE

23 - 119

Fig.28REARDOORINNERPANEL

23 - 120
STRUCTURAL ADHESIVE LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.29SILLRAIL-STDCAB

DR STRUCTURAL ADHESIVE LOCATIONS (Continued)

BODY STRUCTURE

23 - 121

Fig.30SILLRAIL-QUADCAB

23 - 122

BODY STRUCTURE

WELD LOCATIONS SPECIFICATIONS

DR

INDEX

DESCRIPTION

FIGURE

FENDER BRACE, CLOSURE TUBE AND FRAME MOUNTING BRACKET TO FRONT

FENDER SUPPORT, FRONT FENDER AND RADIATOR TUBE

STEERING COLUMN SUPPORT, CONNECTOR WIRING BRACKET AND WELD NUTS

TO LOWER PLENUM PANEL

WIPER ATTACHING WELD NUTS AND VACUUM RESERVOIR ATTACHING STUDS TO

COWL PAR PANEL

DASH PANEL TO FRONT FLOOR PAN

DASH PANEL TO LOWER PLENUM PANEL

LOWER PLENUM PANEL TO COWL BACK PANEL

FRONT FENDER AND RADIATOR TUBE DASH PANEL, INSTRUMENT PANEL MOUNTING BRACKET, AND WELD NUTS TO COWL SIDE PANEL - LEFT SIDE

DASH PANEL, LOWER PLENUM PANEL AND COWL PANEL BAR TO COWL SIDE

PANEL - LEFT SIDE

FRONT FENDER AND RADIATOR TUBE DASH PANEL, INSTRUMENT PANEL MOUNTING BRACKET AND WELD NUTS TO COWL SIDE PANEL - RIGHT SIDE DASH PANEL, LOWER PLENUM PANEL AND COWL PANEL BAR TO COWL SIDE

PANEL - RIGHT SIDE

REINFORCEMENT AND HEADLAMP MOUNTING PANEL TO OUTER FENDER PANEL SEAT MOUNTING FRONT BRACKETS TO SEAT MOUNTING FRONT CROSSMEMBER

TO FRONT FLOOR PAN

AIR BAG MODULE BRACKET SHIFTER MOUNTING PLATE AND REAR FLOOR PANE

TO FRONT FLOOR PAN

RIGHT TO LEFT REAR FLOOR CROSSMEMBER AND RIGHT TO LEFT SEAT

MOUNTING CROSSMEMBER

REAR FLOOR CROSSMEMBER, SEAT MOUNTING CROSSMEMBER AND

UNDERBODY SUPPORT TO FLOOR SILL

SEAT MOUNTING FRONT CROSSMEMBER TO FRONT FLOOR PAN TO UNDERBODY

SUPPORT

FRONT SEAT MOUNTING CROSSMEMBERS TO FRONT SEAT MOUNTING BRACKET

TO FRONT FLOOR PAN

REAR FLOOR CROSSMEMBERS TO REAR FLOOR PAN

FLOOR SILL TO FRONT SEAT MOUNTING CROSSMEMBER, FRONT AND REAR

FLOOR PAN

AIR BAG MODULE BRACKET, SHIFTER MOUNTING PLATE AND FRONT SEAT

MOUNTING CROSSMEMBER TO FRONT FLOOR PAN

REAR SEAT MIDDLE MOUNTING PLATE TO REAR FLOOR PAN TO FRONT FLOOR

PAN

REAR FLOOR CROSSMEMBER, SEAT MOUNTING CROSSMEMBER AND

UNDERBODY SUPPORT TO FLOOR SILL

LEFT REAR CROSSMEMBER TO RIGHT REAR CROSSMEMBER TO REAR FLOOR

PAN

31

32

33

34
35
36
37

38

39

40

41
42

43

44

45

46

47

48
49

50

51

52

53

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 123

DESCRIPTION

FIGURE

STORAGE BIN TO RIGHT AND LEFT REAR FLOOR CROSSMEMBER TO REAR

FLOOR PAN

RIGHT REAR FRONT SEAT MOUNTING CROSSMEMBER TO LEFT REAR FRONT

SEAT MOUNTING CROSSMEMBER TO REAR FLOOR PAN

FRONT SEAT MOUNTING FRONT CROSSMEMBER AND STORAGE BIN TO FLOOR

SILL TO FRONT AND REAR FLOOR PAN

FRONT SEAT MOUNTING FRONT CROSSMEMBER TO UNDERBODY SUPPORT TO

FRONT FLOOR PAN

A-PILLAR REINFORCEMENT TO INNER BODY SIDE APERTURE TO OUTER BODY

SIDE APERTURE

A-PILLAR REINFORCEMENT TO FRONT APERTURE EXTENSION TO INNER BODY

SIDE APERTURE TO OUTER BODY SIDE APERTURE

INNER BODY SIDE APERTURE TO OUTER BODY SIDE APERTURE

SHOULDER BELT REINFORCEMENT TO INNER BODY SIDE APERTURE TO OUTER

BODY SIDE APERTURE

FRONT PILLAR TAPPING PLATES TO INNER BODY SIDE APERTURE TO OUTER

BODY SIDE APERTURE

INNER BODY SIDE APERTURE TO OUTER BODY SIDE APERTURE

C-PILLAR BAFFLE AND OUTER BODY SIDE APERTURE TO INNER BODY SIDE

APERTURE

A-PILLER REINFORCEMENT TO INNER BODY SIDE APERTURE TO OUTER BODY

SIDE APERTURE

FRONT EXTENSION PLATE TO INNER BODY SIDE APERTURE TO OUTER BODY

SIDE APERTURE TO A-PILLAR REINFORCEMENT

OUTER BODY SIDE APERTURE TO INNER BODY SIDE APERTURE

B-PILLAR REINFORCEMENT TO INNER BODY SIDE APERTURE TO OUTER BODY

SIDE APERTURE

UPPER B-PILLAR TAPPING PLATE AND LOWER B-PILLAR TAPPING PLATE TO

OUTER BODY SIDE APERTURE

UPPER A-PILLAR TAPPING PLATE AND LOWER A-PILLAR TAPPING PLATE TO INNER

BODY SIDE APERTURE

SEAT BELT MOUNTING PLATES AND REINFORCEMENTS TO INNER BODY SIDE

APERTURE

OUTER BODY SIDE APERTURE TO INNER BODY SIDE APERTURE

C-PILLAR REINFORCEMENTS AND SHOULDER BELT MOUNTING REINFORCEMENT

TO INNER BODY SIDE APERTURE TO OUTER BODY SIDE APERTURE

SEAT BELT RETRACTOR PLATE TO FLOOR SILL TO INNER BODY SIDE APERTURE

TO OUTER BODY SIDE APERTURE

FLOOR SILL TO INNER BODY SIDE APERTURE TO OUTER BODY SIDE APERTURE BACK REINFORCEMENT AND CAB BACK PANEL TO REAR FLOOR CROSSMEMBER

AND INNER BODY SIDE APERTURE TO OUTER BODY SIDE APERTURE CAB BACK REINFORCEMENT TO CAB BACK PANEL (CHILD TETHERS)

COWL SIDE PANEL TO INNER BODY SIDE APERTURE TO OUTER BODY SIDE

APERTURE

OUTER ROOF PANEL TO OUTER BODY SIDE APERTURE

ROOF HEADER TO OUTER ROOF PANEL TO A-PILLAR REINFORCEMENT TO INNER

BODY SIDE APERTURE TO OUTER BODY SIDE APERTURE

54

55

56

57

58

59

60
61

62

63
64

65

66

67
68

69

70

71

72
73

74

75
76

77
78

79
80

23 - 124
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

DESCRIPTION

FIGURE

REAR ROOF HEADER TO OUTER ROOF PANEL TO INNER BODY SIDE APERTURE

TO OUTER BODY SIDE APERTURE

OUTER BODY SIDE APERTURE TO CAB BACK PANEL TO FLOOR SILL, INNER BODY

SIDE APERTURE TO FLOOR SILL

OUTER BODY SIDE APERTURE TO INNER BODY SIDE APERTURE TO FLOOR SILL REAR FLOOR CROSSMEMBER AND CAB BACK REINFORCEMENT TO CAB BACK

PANEL TO INNER BODY SIDE APERTURE

CAB BACK REINFORCEMENT TO CAB BACK PANEL

CENTER SHOULDER BELT REINFORCEMENT AND TAPPING PLATES TO CAB BACK

REINFORCEMENT

A-PILLAR REINFORCEMENT TO COWL SIDE PANEL TO OUTER BODY SIDE

APERTURE/APERTURE EXTENSION TO COWL SIDE PANEL

B-PILLAR REINFORCEMENT TO OUTER ROOF PANEL TO OUTER BODY SIDE

APERTURE

FRONT ROOF HEADER TO OUTER ROOF PANEL/ROOF BOW TO INNER BODY SIDE

APERTURE/FRONT ROOF HEADER TO A-PILLAR REINFORCEMENT

INNER BODY SIDE APERTURE TO REAR ROOF HEADER AND OUTER BODY SIDE

APERTURE TO OUTER ROOF PANEL

FRONT CROSSMEMBER, WHEELHOUSE CROSSMEMBER AND BRACKET SUPPORT

CROSSMEMBER TO BOX FLOOR PAN

LONG CROSSMEMBER AND FLOOR BOX CROSS SILL TO BOX FLOOR PAN

TAPPING PLATES AND SUPPORT BRACKETS TO REAR CROSS BOX SILL, FRONT

WHEELHOUSE, LONG AND BRACKET SUPPORT CROSSMEMBERS

STAKE POCKET REINFORCEMENTS AND TIE DOWN REINFORCEMENTS TO INNER

BOX SIDE PANEL

OUTER BOX SIDE REINFORCEMENT BRACES NUT PLATES TO OUTER BOX SIDE

PANEL MOUNTING

OUTER WHEELHOUSE TO OUTER BOX SIDE PANEL

WELD NUT STRIKER CAGE NUT, OUTER BOX SIDE PANEL AND NUT PLATE TO BOX

SIDE TAILGATE REINFORCEMENT

FRONT BOX PANEL TO FRONT INNER STAKE POCKET REINFORCEMENT TO FRONT

BOX SIDE PANEL

FRONT CROSSMEMBER TO FRONT BOX SIDE PANEL AND BOX FLOOR PANEL TO

BOX FRONT PANEL

BOX FLOOR PANEL AND INNER WHEELHOUSE PANEL TO INNER BOX SIDE PANEL FRONT CROSSMEMBER AND END SUPPORT BRACKET TO LONG CROSSMEMBER TO INNER BOX SIDE PANEL/STAKE POCKET REINFORCEMENT AND BOX FLOOR

SILL TO OUTER TAILGATE PILLAR TO INNER TAILGATE PILLAR

STAKE POCKET REINFORCEMENT AND BOX FLOOR SILL CROSSMEMBER TO

INNER TAILGATE PILLAR

INNER TAILGATE PILLAR PANEL TO INNER BOX SIDE PANEL TO TIE DOWN

MOUNTING REINFORCEMENT

BOX FLOOR SILL CROSSMEMBER TO INNER BOX SIDE PANEL

INNER TAILGATE PILLAR TO TAILGATE BOX SIDE REINFORCEMENT TO OUTER

TAILGATE PILLAR

BOX SIDE PANEL AND OUTER TAILGATE PILLAR TO OUTER BOX SIDE PANEL

FRONT BOX PANEL TO OUTER BOX SIDE PANEL

81

82

83
84

85
86

87

88

89

90

91

92
93

94

95

96
97

98

99

100
101

102

103

104
105

106
107

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 125

DESCRIPTION

FIGURE

INNER BOX SIDE PANEL AND INNER TAILGATE PILLAR TO OUTER BOX SIDE PANEL

OUTER WHEELHOUSE PANEL TO INNER WHEELHOUSE PANEL

FRONT CROSSMEMBER, LONG CROSSMEMBER, AND WHEELHOUSE

CROSSMEMBER TO FLOOR PAN

WHEELHOUSE CROSSMEMBER, LONG CROSSMEMBER AND REAR CROSS BOX

SILL TO BOX FLOOR PAN

FRONT AND CENTER STAKE POCKET REINFORCEMENTS AND TIE DOWN

MOUNTING REINFORCEMENT TO INNER BOX SIDE PANEL

OUTER FRONT AND CENTER STAKE POCKET REINFORCEMENT AND OUTER TIE

DOWN MOUNTING REINFORCEMENT TO INNER BOX SIDE PANEL

OUTER WHEELHOUSE AND OUTER BRACE MOUNTING REINFORCEMENT TO

OUTER BOX SIDE PANEL

TAILGATE BOX SIDE PIVOT REINFORCEMENT TO OUTER BOX SIDE PANEL

FRONT BOX SIDE PANEL TO FRONT CROSSMEMBER TO INNER BOX SIDE PANEL

FRONT BOX SIDE PANEL TO BOX FRONT PANEL TO INNER BOX SIDE PANEL/ FRONT STAKE POCKET REINFORCEMENT TO FRONT BOX SIDE PANEL TO BOX

FRONT PANEL

BOX FRONT PANEL TO BOX FLOOR PANEL

BOX FLOOR PANEL TO INNER BOX SIDE PANEL

LONG CROSSMEMBERS TO CROSSMEMBER END SUPPORT BRACKETS TO INNER

BOX SIDE PANEL

INNER WHEELHOUSE PANEL TO INNER BOX SIDE PANEL

TAILGATE PILLAR OUTER PANEL TO TAILGATE PILLAR INNER PANEL TO INNER

BOX SIDE PANEL

REAR SILL CROSS BOX TO TAILGATE PILLAR OUTER PANEL AND INNER BOX SIDE

PANEL

OUTER BOX SIDE PANEL TO BOX FRONT PANEL AND BOX FRONT SIDE PANEL STAKE POCKET REINFORCEMENTS TO INNER BOX SIDE PANEL TO OUTER BOX

SIDE PANEL

TAILGATE PIVOT REINFORCEMENT AND INNER TAILGATE PILLAR TO INNER BOX

SIDE PANEL TO OUTER BOX SIDE PANEL

INNER WHEELHOUSE TO OUTER WHEELHOUSE/TAILGATE PIVOT

REINFORCEMENT TO OUTER TAILGATE PILLAR TO INNER TAILGATE PILLAR

OUTER TAILGATE PILLAR TO OUTER BOX SIDE PANEL

INNER DOOR PANEL TO OUTER DOOR PANEL - FRONT DOOR (QUAD CAB)

INNER DOOR PANEL TO OUTER DOOR PANEL - FRONT DOOR (STANDARD CAB)

INNER DOOR PANEL TO OUTER DOOR PANEL - REAR DOOR (QUAD CAB)

108
109
110

111

112

113

114

115
116
117

118
119
120

121
122

123

124
125

126

127

128
129
130
131

23 - 126
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.31FENDERBRACE

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 127

Fig.32STEERINGCOLUMNSUPPORT

23 - 128
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.33WIPERATTACHINGWELDNUTS

Fig.34DASHPANEL

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 129

Fig.35DASHPANEL

23 - 130
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.36LOWERPLENUMPANEL

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 131

Fig.37FRONTFENDER

Fig.38DASHPANEL

23 - 132
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.39FRONTFENDER

Fig.40DASHPANEL

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 133

Fig.41HEADLAMPMOUNTINGPANEL

23 - 134
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.42SEATMOUNTINGFRONTBRACKETS-STANDARDCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 135

Fig.43AIRBAGMODULEBRACKET-STANDARDCAB

23 - 136
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.44RIGHTTOLEFTREARFLOORCROSSMEMBER-STANDARDCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 137

Fig.45REARFLOORCROSSMEMBER-STANDARDCAB

23 - 138
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.46SEATMOUNTINGFRONTCROSSMEMBER-STANDARDCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 139

Fig.47FRONTSEATMOUNTINGCROSSMEMBERS-STANDARDCAB

23 - 140
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.48REARFLOORCROSSMEMBERS-STANDARDCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 141

Fig.49FLOORSILL-STANDARDCAB

23 - 142
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.50AIRBAGMODULEBRACKET-QUADCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 143

Fig.51REARSEATMIDDLEMOUNTINGPLATE-QUADCAB

23 - 144
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.52REARFLOORCROSSMEMBER-QUADCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 145

Fig.53LEFTREARCROSSMEMBER-QUADCAB

Fig.54STORAGEBIN-QUADCAB

23 - 146
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.55RIGHTREARFRONTSEATMOUNTINGCROSSMEMBER-QUADCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 147

Fig.56FRONTSEATMOUNTINGFRONTCROSSMEMBER-QUADCAB

23 - 148
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.57FRONTSEATMOUNTINGFRONTCROSSMEMBER

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 149

Fig.58A-PILLARREINFORCEMENT-STANDARDCAB

23 - 150
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.59A-PILLARREINFORCEMENT-STANDARDCAB

Fig.60INNERBODYSIDEAPERTURE-STANDARDCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 151

Fig.61SHOULDERBELTREINFORCEMENT-STANDARDCAB

Fig.62FRONTPILLARTAPPINGPLATES-STANDARDCAB

23 - 152
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.63INNERBODYSIDEAPERTURE-STANDARDCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 153

Fig.64C-PILLARBAFFLE-QUADCAB

23 - 154
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.65A-PILLARREINFORCEMENT-QUADCAB

Fig.66FRONTEXTENSIONPLATE-QUADCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 155

Fig.67OUTERBODYSIDEAPERTURE-QUADCAB

Fig.68B-PILLARREINFORCEMENT-QUADCAB

23 - 156
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.69UPPERTAPPINGPLATE-QUADCAB

Fig.70UPPERA-PILLARTAPPINGPLATE-QUADCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 157

Fig.71SEATBELTMOUNTINGPLATES-QUADCAB

Fig.72OUTERBODYSIDEAPERTURE-QUADCAB

23 - 158
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.73C-PILLARREINFORCEMENT-QUADCAB

Fig.74SEATBELTRETRACTORPLATE-STANDARDCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 159

Fig.75FLOORSILL-STANDARDCAB

23 - 160
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.76BACKREINFORCEMENT-STANDARDCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 161

Fig.77CABBACKREINFORCEMENT-STANDARDCAB

23 - 162
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.78COWLSIDEPANEL-STANDARDCAB

Fig.79OUTERROOFPANEL-STANDARDCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 163

Fig.80FRONTROOFHEADER-STANDARDCAB

Fig.81REARROOFHEADER-STANDARDCAB

23 - 164
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.82OUTERBODYSIDEAPERTURE-QUADCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 165

Fig.83OUTERBODYSIDEAPERTURE-QUADCAB

23 - 166
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.84REARFLOORCROSSMEMBER-QUADCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 167

Fig.85CABBACKREINFORCEMENT-QUADCAB

23 - 168
WELD LOCATIONS (Continued)

BODY STRUCTURE

DR

Fig.86CENTERSHOULDERBELTREINFORCEMENT-QUADCAB

DR WELD LOCATIONS (Continued)

BODY STRUCTURE

23 - 169

Fig.87A-PILLARREINFORCEMENT-QUADCAB

23 - 170
WELD LOCATIONS (Continued)

BODY STRUCTURE