(2) Remove the floor console. (Refer to 23 - BODY/
INTERIOR/FLOOR CONSOLE - REMOVAL)
(3) Remove the four screws and remove the bin.
(Fig. 23)
Fig.23STORAGEBIN
1 - SCREWS (4) 2 - STORAGE BIN
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR- BAGS, DISABLE THE AIRBAG SYSTEM BEFORE ATTEMPTING ANY STEERING WHEEL, STEERING COLUMN, SEAT BELT TENSIONER, OR INSTRU- MENT PANEL COMPONENT DIAGNOSIS OR SER- VICE. DISCONNECT AND ISOLATE THE BATTERY NEGATIVE (GROUND) CABLE, THEN WAIT TWO MINUTES FOR THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE BEFORE PERFORMING FURTHER DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE TO TAKE THE PROPER PRECAUTIONS COULD RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL INJURY.
(1) Install the storage bin and install the four
screws.
(2) Install the floor console. (Refer to 23 - BODY/
INTERIOR/FLOOR CONSOLE - INSTALLATION)
(3) Install the center bezel. (Refer to 23 - BODY/ PANEL
PANEL/INSTRUMENT
INSTRUMENT CENTER BEZEL - INSTALLATION)
DR
INTERIOR
23 - 63
INTERIOR
TABLE OF CONTENTS
page
page
INTERIOR
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 69
CAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
B-PILLAR GRAB HANDLE
4WD FLOOR SHIFT BOOT
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 64
A-PILLAR TRIM/GRAB HANDLE
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 64
B-PILLAR LOWER TRIM
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 65
B-PILLAR UPPER TRIM
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 65
CARPETS AND FLOOR MATS
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 66
COAT HOOK
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 67
COWL TRIM
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 67
C-PILLAR LOWER TRIM
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 68
C-PILLAR UPPER TRIM
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 68
FLOOR CONSOLE
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 68
HEADLINER
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 69
REAR CAB BACK PANEL TRIM
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 70
REAR VIEW MIRROR
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
INSTALLATION
INSTALLATION INSTALLATION - REARVIEW MIRROR
. . . . . . . . . . . . . . . . . . . . . . . 71
SUPPORT BRACKET . . . . . . . . . . . . . . . . . . . 71
SUN VISOR
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 71
SUN VISOR SUPPORT
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 72
BODY VENT
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 72
REAR DOOR SILL TRIM COVER
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 72
LOAD FLOOR
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 73
LOAD FLOOR SUPPORT CYLINDER
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 73
INTERIOR CAUTION
4WD FLOOR SHIFT BOOT REMOVAL
CAUTION:: Do not attempt to remove interior trim panels/moldings without first removing the neces- sary adjacent panels. To avoid damaging the pan- els, ensure that all the screws and clips are removed before attempting to remove an interior trim panel/molding. Trim panels are somewhat flex- ible but can be damaged if handled improperly.
(1) Using a small pry bar or equivalent, remove the insert, the nut and remove the shifter knob. (Fig. 2)
(2) Using a trim stick C-4755 or equivalent, pry up
the boot from the console. (Fig. 1)
INTERIOR
23 - 64
4WD FLOOR SHIFT BOOT (Continued)
DR
Fig.1SHIFTERBOOT
1 - CONSOLE 2 - SHIFTER KNOB 3 - SHIFTER BOOT
Fig.2SHIFTERKNOB
1 - SHIFTER KNOB 2 - INSERT 3 - NUT
INSTALLATION
(1) Position the shift boot over the shifter lever
fully seat onto the console.
(2) Install the shifter knob and nut and tighten to
27 N·m (20 ft. lbs.).
(3) Position the insert and seat into the knob fully.
A-PILLAR TRIM/GRAB HANDLE REMOVAL
(1) Open the trim plugs and remove the bolts. (Fig.
(2) Remove the a-pillar trim/grab handle from the
3)
a-pillar.
Fig.3A-PILLARTRIM/GRABHANDLE
1 - A-PILLAR 2 - A-PILLAR TRIM 3 - TRIM PLUG 4 - BOLTS (2)
INSTALLATION
(1) Position the bottom a-pillar locating tabs and
(2) Install the bolts and tighten to 6 N·m (55 in.
install the a-pillar trim.
lbs.).
(3) Close the trim plugs.
B-PILLAR LOWER TRIM REMOVAL
(1) Remove the upper b-pillar trim. (Refer to 23 - TRIM -
BODY/INTERIOR/B-PILLAR UPPER REMOVAL)
(2) Remove the cowl trim. (Refer to 23 - BODY/IN-
TERIOR/COWL TRIM - REMOVAL)
STANDARD CAB
(1) Remove the shoulder belt anchor bolt. (2) Using a trim stick C-4755 or equivalent,
remove the lower b-pillar trim. (Fig. 4)
QUAD CAB
(1) Remove the rear door sill trim. (Refer to 23 - BODY/INTERIOR/REAR DOOR SILL TRIM COVER - REMOVAL)
(2) Using a trim stick C-4755 or equivalent,
remove the lower b-pillar trim.
DR B-PILLAR LOWER TRIM (Continued)
INTERIOR
23 - 65
INSTALLATION
QUAD CAB
(1) Route the shoulder belt through the slot in the
(2) Position the trim and seat the attachment clips
trim.
fully.
(3) Install the rear door sill trim. (Refer to 23 - BODY/INTERIOR/DOOR SILL TRIM COVER - INSTALLATION)
STANDARD CAB
fully.
(1) Position the trim and seat the attachment clips
(2) Install
the seat belt anchor and bolt and
tighten to 40 N·m (30 ft. lbs.).
BOTH BODY STYLES
(1) Install the cowl trim. (Refer to 23 - BODY/IN-
TERIOR/COWL TRIM - INSTALLATION)
(2) Install the upper b-pillar trim. (Refer to 23 - TRIM -
BODY/INTERIOR/B-PILLAR UPPER INSTALLATION)
B-PILLAR UPPER TRIM REMOVAL
(1) Remove the seat belt turning loop. (Refer to 8 - ELECTRICAL/RESTRAINTS/SEAT BELT TURNING LOOP ADJUSTER - REMOVAL)
(2) Open the trim plugs and remove the grab han-
dle bolts, if equipped. (Fig. 6)
(3) Using a trim stick C-4755 or equivalent,
remove the upper b-pillar trim. (Fig. 7) or (Fig. 8)
INSTALLATION
(1) Position the upper b-pillar trim and seat the
attachment clips fully.
N·m (55 in. lbs.).
(2) Install the grab handle bolts and tighten to 6
(3) Close the grab handle trim plugs. (4) Install the seat belt turning loop. (Refer to 8 - ELECTRICAL/RESTRAINTS/SEAT BELT TURNING LOOP ADJUSTER - INSTALLATION)
Fig.4LOWERB-PILLARTRIM-STANDARDCAB 1 - SEAT BELT 2 - B-PILLAR 3 - SEAT BELT ANCHOR HOLE 4 - LOWER B-PILLAR TRIM
(3) Pull seat belt out of the trim panel through the
slot provided. (Fig. 5)
Fig.5LOWERB-PILLARTRIM-QUADCAB
1 - SEAT BELT 2 - SEAT BELT SLOT 3 - LOWER B-PILLAR TRIM
INTERIOR
23 - 66
B-PILLAR UPPER TRIM (Continued)
DR
Fig.6GRABHANDLE
1 - GRAB HANDLE 2 - TRIM PLUGS 3 - BOLTS
Fig.7UPPERB-PILLARTRIM-STANDARDCAB
1 - B-PILLAR 2 - UPPER B-PILLAR TRIM 3 - SEAT BELT TURNING LOOP 4 - LOWER B-PILLAR TRIM
Fig.8UPPERB-PILLARTRIM-QUADCAB
1 - B-PILLAR 2 - UPPER B-PILLAR TRIM 3 - TURNING LOOP 4 - LOWER B-PILLAR TRIM
CARPETS AND FLOOR MATS REMOVAL
(1) Remove the front seats. (Refer to 23 - BODY/
SEATS/SEAT - FRONT - REMOVAL)
(2) Remove the rear seats, if equipped. (Refer to 23
- BODY/SEATS/SEAT - REAR - REMOVAL)
(3) Remove the floor console, if equipped. (Refer to
BODY/INTERIOR/FLOOR
CONSOLE
23
REMOVAL)
(4) Remove the lower b-pillar trim. (Refer to 23 - TRIM -
LOWER
BODY/INTERIOR/B-PILLAR REMOVAL)
(5) Using a trim stick C-4755 or equivalent,
remove the rear cup holder, if equipped.
(6) Remove the jack assembly. (7) Remove the carpet.
INSTALLATION
(1) Install the carpet. (2) Install the jack assembly. (3) Install the rear cup holder, if equipped. (4) Install the lower b-pillar trim. (Refer to 23 - TRIM -
LOWER
BODY/INTERIOR/B-PILLAR INSTALLATION)
(5) Install the floor console, if equipped. (Refer to 23 - BODY/INTERIOR/FLOOR CONSOLE - INSTAL- LATION)
(6) Install the rear seats, if equipped. (Refer to 23
- BODY/SEATS/SEAT - REAR - INSTALLATION)
(7) Install the front seats. (Refer to 23 - BODY/
SEATS/SEAT - FRONT - INSTALLATION)
DR
COAT HOOK REMOVAL
(1) Using a trim stick C-4755 or equivalent, pry down the release clip and remove the hook. (Fig. 9)
INTERIOR
23 - 67
Fig.9COATHOOK
Fig.10COWL/SILLTRIMPANEL
1 - COWL TRIM PANEL 2 - CLIP INSERTS 3 - DOOR SILL
1 - COAT HOOK 2 - RELEASE CLIP 3 - HEADLINER
INSTALLATION
(1) Snap the coat hook into the sheet metal and
seat the base of the coat hook fully.
(2) Push the upper portion in until
it snaps or
seats to the base.
COWL TRIM REMOVAL
(1) Using a trim stick C-4755 or equivalent,
remove the cowl trim panel. (Fig. 10)
INSTALLATION
(1) Position the cowl trim and seat the attachment
clips fully.
C-PILLAR LOWER TRIM REMOVAL
(1) Remove the upper c-pillar trim. (Refer to 23 -
BODY/INTERIOR/C-PILLAR TRIM - REMOVAL) (2) Remove the seat belt anchor bolt. (Fig. 11) (3) Using a trim stick C-4755 or equivalent,
remove the lower c-pillar trim.
(4) Pull seat belt out of the trim panel through the
slot provided.
Fig.11C-PILLARTRIM
1 - C-PILLAR 2 - UPPER C-PILLAR TRIM 3 - SEAT BELT TURNING LOOP 4 - LOWER C-PILLAR TRIM 5 - SEAT BELT 6 - SEAT BELT ANCHOR
INTERIOR
23 - 68
C-PILLAR LOWER TRIM (Continued)
INSTALLATION
DR
(1) Route the shoulder belt through the slot in the
(2) Position the trim and seat the attachment clips
trim.
fully.
(3) Install the seat belt anchor bolt and tighten to
40 N·m (30 ft. lbs.).
(4) Install the upper c-pillar trim. (Refer to 23 - TRIM -
BODY/INTERIOR/C-PILLAR UPPER INSTALLATION)
C-PILLAR UPPER TRIM REMOVAL
(1) Remove the seat belt turning loop. (Refer to 8 - ELECTRICAL/RESTRAINTS/SEAT BELT TURNING LOOP ADJUSTER - REMOVAL)
(2) Using a trim stick C-4755 or equivalent,
remove the upper c-pillar trim. (Fig. 11)
INSTALLATION
(1) Position the upper c-pillar trim and seat the
attachment clips fully.
(2) Install the seat belt turning loop. (Refer to 8 - ELECTRICAL/RESTRAINTS/SEAT BELT TURNING LOOP ADJUSTER - INSTALLATION)
FLOOR CONSOLE REMOVAL
(1) Remove the 4WD shifter boot. (Refer to 23 - BODY/INTERIOR/4WD FLOOR SHIFT BOOT - REMOVAL)
(2) Using a trim stick C-4755 or equivalent, pry up
the transmission shifter boot from the console.
(3) Remove the transmission shifter extension. (4) Remove the console inserts. (Fig. 12) (5) Remove and discard the three bolts. (Fig. 13) (6) Lift up on the back and remove the console.
INSTALLATION
(1) Position the front of the console up under the
instrument panel.
new screws.
(2) Lower the back of the console and install three
(3) Install the inserts. (4) Install the transmission shifter extension. (5) Position the transmission shifter boot in place
and seat the attachment clips fully.
(6) Install the 4WD shifter boot. (Refer to 23 - BODY/INTERIOR/4WD FLOOR SHIFT BOOT - INSTALLATION)
Fig.12FLOORCONSOLEINSERTS
1 - BIN PAD INSERT 2 - STORAGE BIN/SHIFT BOOT 3 - CUP HOLDER INSERT 4 - FLOOR CONSOLE
Fig.13FLOORCONSOLE
1 - INSTRUMENT PANEL 2 - FLOOR CONSOLE 3 - BOLTS (3) 4 - SHIFTER LEVER
INTERIOR
23 - 69
(9) Connect the headliner harness electrical con-
nector at the left a-pillar.
(10) Install the upper c-pillar trim,
if equipped. (Refer to 23 - BODY/INTERIOR/C-PILLAR TRIM - INSTALLATION)
(11) Install the upper b-pillar trim. (Refer to 23 - TRIM -
BODY/INTERIOR/B-PILLAR UPPER INSTALLATION)
(12) Install the upper a-pillar trim. (Refer to 23 - INSTALLA-
BODY/INTERIOR/A-PILLAR TRIM - TION)
B-PILLAR GRAB HANDLE REMOVAL
(1) Open the trim plugs and remove the bolts. (Fig.
14)
(2) Remove the grab handle.
DR
HEADLINER REMOVAL
(1) Remove the a-pillar trim. (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - REMOVAL)
(2) Remove the upper b-pillar trim. (Refer to 23 - TRIM -
BODY/INTERIOR/B-PILLAR UPPER REMOVAL)
(3) Remove the upper c-pillar trim,
if equipped. (Refer to 23 - BODY/INTERIOR/C-PILLAR TRIM - REMOVAL)
(4) Remove the coat hooks. (Refer to 23 - BODY/
INTERIOR/COAT HOOK - REMOVAL)
(5) Disconnect the headliner harness electrical con-
nector at the left a-pillar.
(6) Remove the dome lamp. (Refer to 8 - ELEC- INTERIOR/DOME
TRICAL/LAMPS/LIGHTING - LAMP - REMOVAL)
(7) Remove the overhead console.
(Refer to 8 - ELECTRICAL/OVERHEAD CONSOLE - REMOVAL) (8) Remove the sun visors. (Refer to 23 - BODY/
INTERIOR/SUN VISOR - REMOVAL)
(9) Remove the sun visor supports. (Refer to 23 -
SUPPORT
VISOR
BODY/INTERIOR/SUN REMOVAL)
(10) Lower the headliner and disconnect the center
high mounted stop light.
(11) Lower the front of the headliner down to the the instrument panel and
floor just remove through the passenger door.
in front of
INSTALLATION
the passenger door.
(1) Install the headliner into the vehicle through
(2) Raise the headliner and insert the right side
above right side pillar trim pieces.
(3) Connect the center high mounted stop light
electrical connector.
(4) Install the sun visor supports. (Refer to 23 - BODY/INTERIOR/SUN VISOR SUPPORT - INSTAL- LATION)
(5) Install the coat hooks. (Refer to 23 - BODY/IN-
TERIOR/COAT HOOK - INSTALLATION)
(6) Install the sun visors. (Refer to 23 - BODY/IN-
TERIOR/SUN VISOR - INSTALLATION)
(7) Install the overhead console.
(Refer to 8 - ELECTRICAL/OVERHEAD CONSOLE - INSTALLA- TION)
(8) Install the dome lamp. (Refer to 8 - ELECTRI- CAL/LAMPS/LIGHTING - INTERIOR/DOME LAMP - INSTALLATION)
Fig.14GRABHANDLE
1 - GRAB HANDLE 2 - TRIM PLUGS 3 - BOLTS
INSTALLATION
(1) Install the grab handle and install the bolts. (2) Tighten the bolts to 6 N·m (55 in. lbs.) and
install the trim plugs.
23 - 70
INTERIOR
DR
REAR CAB BACK PANEL TRIM REMOVAL
(1) Remove the child seat tethers,
if equipped. (Refer to 8 - ELECTRICAL/RESTRAINTS/CHILD TETHER - REMOVAL)
(2) Remove the screws and remove the utility
hooks/bin latch, if equipped. (Fig. 15)
(3) Using a trim stick C-4755 or equivalent,
remove the center seat belt trim bezel, if equipped.
(4) On quad cab models, remove the left lower c-pillar trim panel. (Refer to 23 - BODY/INTERIOR/ C-PILLAR TRIM - REMOVAL)
(5) On standard cab models, remove the left lower b-pillar trim panel. (Refer to 23 - BODY/INTERIOR/ B-PILLAR LOWER TRIM - REMOVAL) (6) Remove the push pin fasteners,
if equipped, and remove the back panel trim. (Fig. 16) or (Fig. 17)
Fig.15UTILITYHOOK/STORAGEBINLATCH
1 - SCREW 2 - UTILITY HOOK 3 - UTILITY HOOK COVER 4 - COVER LOCK TAB
INSTALLATION
(1) Position the back panel trim behind the right
pillar trim.
(2) Route the center belt and trim bezel through
the back panel, if equipped.
(3) On standard cab models, install the left lower b-pillar trim panel. (Refer to 23 - BODY/INTERIOR/ B-PILLAR LOWER TRIM - INSTALLATION)
Fig.16CABBACKPANEL-STANDARDCAB
1 - CAB BACK PANEL 2 - CAB BACK 3 - UTILITY HOOK 4 - STORAGE BIN LATCH
Fig.17CABBACKPANEL-QUADCAB
1 - PUSH PIN FASTENER 2 - CAB BACK 3 - CAB BACK PANEL 4 - PUSH PIN FASTENER
(4) On quad cab models, install the left lower c-pil- lar trim panel. (Refer to 23 - BODY/INTERIOR/C- PILLAR TRIM - INSTALLATION)
(5) Position the center belt trim bezel, if equipped,
and seat the attachment clips fully.
(6) Install the utility hooks/bin latch and screws, if
equipped.
(7) Install
the child seat
if equipped. (Refer to 8 - ELECTRICAL/RESTRAINTS/CHILD TETHER - INSTALLATION)
tethers,
DR
INTERIOR
23 - 71
REAR VIEW MIRROR REMOVAL
(1) If equipped, disconnect mirror harness connec-
(2) Loosen the mirror base setscrew (Fig. 18). (3) Slide the mirror base upward and off
the
tor.
bracket.
Fig.18REARVIEWMIRROR
1 - CONNECTOR 2 - SCREW 3 - REAR VIEW MIRROR 4 - SUPPORT BUTTON 5 - WINDSHIELD
INSTALLATION
INSTALLATION
(1) Position the mirror base at the bracket and slide it downward onto the support bracket (Fig. 18). (2) Tighten the setscrew 1 N·m (15 in. lbs.) torque. (3) If equipped, connect mirror harness connector.
INSTALLATION - REARVIEW MIRROR SUPPORT BRACKET
(1) Mark the position for the mirror bracket on the
outside of the windshield glass with a wax pencil.
(2) Clean the bracket contact area on the glass. Use a mild powdered cleanser on a cloth saturated with isopropyl (rubbing) alcohol. Finally, clean the glass with a paper towel dampened with alcohol.
(3) Sand the surface on the support bracket with fine grit-sandpaper. Wipe the bracket surface clean with a paper towel.
(4) Apply accelerator to the surface on the bracket
according to the following instructions:
(a) Crush the vial to saturate the felt applicator. (b) Remove the paper sleeve. (c) Apply accelerator to the contact surface on
the bracket.
(d) Allow the accelerator to dry for five minutes. (e) Do not touch the bracket contact surface
after the accelerator has been applied. (5) Apply adhesive accelerator to the bracket con- tact surface on the windshield glass. Allow the accel- erator to dry for one minute. Do not touch the glass contact the accelerator has been applied.
surface after
(6) Install the bracket according to the following
instructions:
the bracket glass.
(a) Apply one drop of adhesive at the center of contact-surface on the windshield
(b) Apply an even coat of adhesive to the contact
(c) Align the bracket with the marked position
surface on the bracket.
on the windshield glass.
least one minute.
(d) Press and hold the bracket in place for at
NOTE: Verify that the mirror support bracket is cor- rectly aligned, because the adhesive will cure rap- idly.
(7) Allow the adhesive to cure for 8-10 minutes. Remove any excess adhesive with an alcohol-damp- ened cloth.
(8) Allow the adhesive to cure for an additional
8-10 minutes before installing the mirror.
SUN VISOR REMOVAL
(1) Remove the screws at the visor pivot and
remove the visor.
INSTALLATION
(1) Install the visor and install the screws at the
visor pivots.
23 - 72
INTERIOR
DR
SUN VISOR SUPPORT REMOVAL
(1) Using a trim stick C-4755 or equivalent, pry down the release clip and remove the hook. (Fig. 19)
Fig.20BODYVENT
1 - RETAINER TABS 2 - BODY VENT 3 - CAB BACK PANEL
REAR DOOR SILL TRIM COVER REMOVAL
(1) Using a trim stick C-4755 or equivalent, pry up
the sill trim and remove. (Fig. 21)
Fig.19VISORSUPPORT
1 - VISOR SUPPORT 2 - HEADLINER 3 - RELEASE CLIP
INSTALLATION
(1) Snap the visor support into the sheet metal
and seat the release clip fully.
BODY VENT REMOVAL
(1) Remove the cab back panel trim. (Refer to 23 - BODY/INTERIOR/REAR CAB BACK PANEL TRIM - REMOVAL)
(2) While holding the vent, press the tabs to
release the vent into the cab back panel. (Fig. 20)
(3) Twist the vent and remove through the vent
hole.
INSTALLATION
Fig.21REARDOORSILLTRIM
(1) Position the vent into the vent hole in the cab
back panel.
(2) Twist the vent and pull it into the hole frame
and seat the tabs fully.
(3) Install the cab back panel trim. (Refer to 23 - BODY/INTERIOR/REAR CAB BACK PANEL TRIM - INSTALLATION)
1 - SILL TRIM 2 - REAR DOOR SILL
INSTALLATION
(1) Position the sill trim and seat the attachment
clips fully.
DR
LOAD FLOOR REMOVAL
(1) Fold the rear seat cushion up. (2) Remove the rear nuts in each corner. (Fig. 22) (3) Fold the load floor up, remove the front bolts
and remove the tray. (Fig. 23)
INTERIOR
23 - 73
Fig.23REARLOADFLOOR-TYPICAL
1 - REAR STORAGE BIN 2 - LOAD FLOOR 3 - BOLTS (2) 4 - SUPPORT CYLINDER
Fig.22REARLOADFLOOR-REARFASTENERS 1 - REAR SEAT CUSHION 2 - NUTS (2) 3 - STOWAGE TRAY
INSTALLATION
(1) Install the load floor and install the bolts. (2) Tighten the bolts to 40 N·m (30 ft. lbs.). (3) Fold the load floor down and install the nuts. (4) Tighten the nuts to 25 N·m (18 ft. lbs.).
LOAD FLOOR SUPPORT CYLINDER REMOVAL
(1) Open the load floor. (2) Remove the snap clips and retaining pins. (Fig.
(3) Remove the support cylinder.
(1) Install the support cylinder with the thin end
(2) Install the retaining pins and clips.
24)
down.
INSTALLATION
Fig.24LOADFLOORSUPPORTCYLINDER
1 - RETAINING PINS/CLIPS (2) 2 - LOAD FLOOR 3 - SUPPORT CYLINDER
23 - 74
PAINT
PAINT
TABLE OF CONTENTS
page
DR
page
PAINT
SPECIFICATIONS - PAINT CODES . . . . . . . . . . 74
PAINT CODE
PAINT TOUCH-UP
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 75
STANDARD PROCEDURE - PAINT TOUCH-UP . 75
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 74
FINESSE SANDING/BUFFING & POLISHING
BASECOAT/CLEARCOAT FINISH
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 74
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 75
PAINT SPECIFICATIONS - PAINT CODES
NOTE: Because of late model changes to the avail- able paint colors (Refer to VEHICLE DATA/VEHICLE INFORMATION/VEHICLE SAFETY CERT LABEL - DESCRIPTION) or (Refer to VEHICLE DATA/VEHI- CLE INFORMATION/BODY CODE PLATE - DESCRIP- TION) for the correct paint codes for each vehicle. (Refer to 23 - BODY/PAINT/PAINT CODE - DESCRIP- TION)
EXTERIOR COLORS
EXTERIOR COLOR
DAIMLERCHRYSLER
Dark Garnet Red Pearl
Coat
Flame Red Clear Coat
Light Almond Pearl Metallic Clear Coat
Atlantic Blue Pearl Coat Patriot Blue Pearl Coat Graphite Metallic Clear
Coat
Bright Silver Metallic
Clear Coat
Black Clear Coat
Bright White Clear Coat
Timberline Green
CODE XRV
PR4
ZKJ
ZBJ
WBT/WB7
ZDR
WSB/WS2
DX8
GW7
AGW
INTERIOR COLORS
INTERIOR COLOR
DAIMLERCHRYSLER
CODE
L5
DV
Taupe
Dark Slate Gray
PAINT CODE DESCRIPTION
Exterior vehicle body colors are identified on the Vehicle Safety Certification Label (Refer to VEHICLE DATA/VEHICLE INFORMATION/VEHICLE SAFETY CERTIFICATION LABEL - DESCRIP- TION) or the Body Code Plate (Refer to VEHICLE DATA/VEHICLE CODE PLATE - DESCRIPTION). The first digit of the paint code listed on the vehicle indicates the sequence of application, i.e.: P = primary coat, Q = secondary coat. The color names provided in the Paint and Trim Code Description chart are the color names used on most repair product containers. (Refer to 23 - BODY/ PAINT - SPECIFICATIONS)
INFORMATION/BODY
BASECOAT/CLEARCOAT FINISH DESCRIPTION
The original equipment finish is a multi step pro- cess that involves cleaning, applying electro de-posi- tion (E-coat), and clearcoat steps.
basecoat,
anti-chip
primer,
On most vehicles a two-part paint application (basecoat/clearcoat) is applied to primer is called basecoat. The clearcoat protects the basecoat from ultraviolet light and pro- vides a durable high-gloss finish.
is used. Color paint
that
DR BASECOAT/CLEARCOAT FINISH (Continued)
CAUTION: Do not use abrasive chemicals or com- pounds on painted surfaces. Damage to finish can result. Do not use harsh alkaline based cleaning solvents on painted surfaces. Damage to finish or color can result.
PAINT TOUCH-UP DESCRIPTION
When a painted metal surface has been scratched or chipped, it should be touched-up as soon as possi- ble to avoid corrosion. For best results, use MOPARt Scratch Filler/Primer, Touch-Up Paints and Clear Top Coat. (Refer to VEHICLE DATA/VEHICLE INFOR- MATION/BODY CODE PLATE - DESCRIPTION) for Body Code Plate information.
WARNING: USE AN OSHA APPROVED RESPIRATOR AND SAFETY GLASSES WHEN SPRAYING PAINT OR SOLVENTS IN A CONFINED AREA. PERSONAL INJURY CAN RESULT.
STANDARD PROCEDURE - PAINT TOUCH-UP
(1) Scrape loose paint and corrosion from inside
scratch or chip.
(2) Clean affected area with MOPARt Tar/Road
Oil Remover or equivalent, and allow to dry.
(3) Fill the inside of the scratch or chip with a coat of filler/primer. Do not overlap primer onto good sur- face finish. The applicator brush should be wet enough to puddle-fill the scratch or chip without run- ning. Do not stroke brush applicator on body surface. Allow the filler/primer to dry hard.
(4) Cover the filler/primer with color touch-up paint. Do not overlap touch-up color onto the original color coat around the scratch or chip. Butt the new
PAINT
23 - 75
color to the original color, if possible. Do not stroke applicator brush on body surface. Allow touch-up paint to dry hard.
(5) On vehicles without clearcoat, the touch-up color can be lightly finesse sanded (1500 grit) and polished with rubbing compound.
(6) On vehicles with clearcoat, apply clear top coat to touch-up paint with the same technique as described in Step 4. Allow clear top coat to dry hard. If desired, Step 5 can be performed on clear top coat.
WARNING: AVOID PROLONGED SKIN CONTACT WITH PETROLEUM OR ALCOHOL – BASED CLEAN- ING SOLVENTS. PERSONAL INJURY CAN RESULT. AVOID PROLONGED SKIN CONTACT WITH PETRO- LEUM OR ALCOHOL – BASED CLEANING SOL- VENTS. PERSONAL INJURY CAN RESULT.
FINESSE SANDING/BUFFING & POLISHING DESCRIPTION
CAUTION: Do not remove more than .5 mils of clearcoat finish, if equipped. Basecoat paint must retain clearcoat for durability. Use a Paint Thickness Gauge #PR-ETG-2X or equiv- alent to determine film thickness before and after the repair.
Minor acid etching, orange peel, or smudging in clearcoat or single-stage finishes can be reduced with light finesse sanding, hand buffing, and polishing. If the finish has been finesse sanded in the past, it cannot be repeated. Finesse sanding opera- tion should be performed by a trained automo- tive paint technician.
23 - 76
SEATS
SEATS
TABLE OF CONTENTS
page
DR
page
CENTER SEAT
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 77
CENTER ARMREST / SEAT BACK
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 78
CENTER SEAT BACK INERTIA HINGE COVER
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 78
CENTER SEAT BACK HINGE
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 80
CENTER SEAT BACK LID
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 80
CENTER SEAT CUSHION
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 80
CENTER SEAT CUSHION COVER
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 81
UNDER SEAT STORAGE BIN
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 81
UNDER SEAT STORAGE BIN COVERING
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 81
UNDER SEAT STORAGE BIN LATCH
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 81
HEADREST
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 82
HEADREST SLEEVE
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
CENTER SEAT REMOVAL
NOTE: Do not reuse the seat replace with new ones.
fasteners, always
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 82
SEAT - FRONT
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 82
SEAT BACK CUSHION / COVER - FRONT
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 83
SEAT CUSHION / COVER - FRONT
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 83
SEAT TRACK
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 83
SEAT - REAR
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 84
SEAT BACK - REAR
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 84
SEAT BACK CUSHION / COVER - REAR
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 85
SEAT CUSHION / COVER - REAR
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 85
SEAT CUSHION FRAME - REAR
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 85
SEAT BACK REAR - FOOTMANS LOOP
BRACKETS
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 85
(4) Fold the seat backs forward and roll the seat
assembly back in the vehicle.
(5) Remove the nuts attaching the center seat to the drivers seat and the passenger seat and discard. (Fig. 3)
(6) Roll the seat assembly forward and remove the
center seat portion.
(1) Remove and discard the front bolts. (Fig. 1) (2) Position the seats forward, remove the rear
bolts and discard.
(3) Disconnect the 12v power supply electrical con-
nector, if equipped. (Fig. 2)
DR CENTER SEAT (Continued)
SEATS
23 - 77
Fig.1FRONTSEATASSEMBLY
Fig.3REARATTACHMENTS
1 - FRONT SEAT ASSEMBLY 2 - REAR BOLTS (4) 3 - ELECTRICAL CONNECTOR 4 - FRONT BOLTS (4)
1 - 12V POWER SUPPLY HARNESS 2 - CENTER SEAT STORAGE BIN 3 - FRONT SEAT TRACKS 4 - REAR NUTS (4)
INSTALLATION
NOTE: Do not reuse the seat replace with new ones.
fasteners, always
(1) Install the center seat and roll the seat assem-
bly back in the vehicle.
(2) Install new nuts attaching the center seat to
the drivers and passenger seat.
(3) Tighten the nuts to 25 N·m (18 ft. lbs.). (4) Roll the seat assembly forward and install new
rear bolts.
nector, if equipped.
(5) Connect the 12v power supply electrical con-
(6) Tighten the rear bolts to 40 N·m (30 ft. lbs.). (7) Fold the seat backs up and slide the seats to
(8) Install new front bolts and tighten to 28 N·m
the rear.
(21 ft. lbs.).
Fig.2CENTERSEATATTACHMENTS
1 - CENTER SEAT ASSEMBLY 2 - FRONT NUTS (2) 3 - POWER SUPPLY ELECTRICAL CONNECTOR 4 - REAR NUTS (4) 5 - 12V POWER SUPPLY HARNESS
CENTER ARMREST / SEAT BACK REMOVAL
NOTE: Do not reuse the seat replace with new ones.
fasteners, always
(1) Remove the center seat. (Refer to 23 - BODY/
SEATS/SEAT - CENTER - REMOVAL)
(2) Disconnect the storage bin cover j-straps and
position aside.
(3) Remove and discard the hinge bolts and sepa-
rate the seat back from the storage bin. (Fig. 4)
SEATS
23 - 78
CENTER ARMREST / SEAT BACK (Continued)
DR
Fig.4CENTERSEATBACKHINGES
1 - STORAGE BIN COVERING 2 - SEAT BACK HINGE BOLTS (4) 3 - STORAGE BIN FRAME
INSTALLATION
NOTE: Do not reuse the seat replace with new ones.
fasteners, always
(1) Install the seat back onto the storage bin and
install new hinge bolts.
N·m (18 ft. lbs.).
(2) Tighten the hinge to storage bin bolts to 25
(3) Connect the storage bin cover j-straps. (4) Install the center seat. (Refer to 23 - BODY/
SEATS/SEAT - CENTER - INSTALLATION)
CENTER SEAT BACK INERTIA HINGE COVER REMOVAL
NOTE: Free pivot hinge cover is removed with the free pivot hinge. (Refer to 23 - BODY/SEATS/CEN- TER SEAT BACK HINGE - REMOVAL)
Fig.5HINGECOVER
1 - SEAT BACK COVER ZIP STRIP 2 - CENTER SEAT BACK 3 - HINGE COVER 4 - STORAGE BIN COVER 5 - PIVOT BOLT
INSTALLATION
NOTE: Free pivot hinge cover is installed with the free pivot hinge. (Refer to 23 - BODY/SEATS/CEN- TER SEAT BACK HINGE - INSTALLATION)
(1) Position the hinge cover over the hinge and
close over the lock tabs.
(2) Install the pivot bolt and tighten to 10 N·m (89
in. lbs.).
(3) Reposition the storage bin cover. (4) Connect the zip strip.
(1) For the inertia hinge cover disconnect the zip
strip. (Fig. 5)
(2) Position aside the storage bin cover. (3) Remove the pivot bolt. (4) Open the hinge cover at the bottom and remove
the hinge cover. (Fig. 6)
DR CENTER SEAT BACK INERTIA HINGE COVER (Continued)
SEATS
23 - 79
Fig.6HINGECOVERREMOVAL
Fig.7PIVOTHINGE/COVER
1 - PIVOT BOLT 2 - HINGE COVER 3 - STORAGE BIN COVER 4 - 12V POWER SUPPLY HARNESS 5 - HINGE BOLTS (2) 6 - HINGE
1 - HINGE COVER 2 - HINGE 3 - HINGE COVER TABS 4 - CENTER SEAT BACK 5 - STORAGE BIN
CENTER SEAT BACK HINGE REMOVAL
NOTE: Do not reuse the seat replace with new ones.
fasteners, always
(1) Remove the seat back. (Refer to 23 - BODY/ SEATS/CENTER ARMREST / SEAT BACK - REMOVAL)
Free Pivot Hinge/Cover
(1) Disconnect the storage bin cover j-strap and
position aside.
(2) Remove and discard the pivot bolt. (Fig. 7) (3) Remove the hinge spacer. (Fig. 8) (4) Open the hinge cover flap and remove the wire
harness. (Fig. 9)
(5) Remove the cover from the hinge.
Inertia Hinge
(1) Remove the seat back inertia hinge cover. (Refer to 23 - BODY/SEATS/CENTER SEAT BACK INERTIA HINGE COVER - REMOVAL)
(2) Remove and discard the inertia hinge bolts and
remove the hinge. (Fig. 10)
Fig.8PIVOTHINGESPACER
1 - HINGE COVER 2 - SPACER 3 - STOP PIN
SEATS
23 - 80
CENTER SEAT BACK HINGE (Continued)
DR
Free Pivot Hinge/Cover
(1) Position the pivot hinge cover over the pivot hinge and install the 12v power supply harness into the channel.
(2) Close the hinge cover flat and position the
spacer into place.
(3) Align the stop pin with the spacer and hinge
and install the assembly onto the seat back.
(4) Install a new pivot bolt and tighten to 25 N·m
(18 ft. lbs.)
Inertia Hinge
(1) Install the inertia hinge onto the center seat
back and install new bolts.
(2) Tighten the bolts to 25 N·m (18 ft. lbs.). (3) Install
the seat back inertia hinge covers. (Refer to 23 - BODY/SEATS/CENTER SEAT BACK INERTIA HINGE COVER - INSTALLATION)
(1) Install the center seat back.
(Refer to 23 - BODY/SEATS/CENTER ARMREST / SEAT BACK - INSTALLATION)
Fig.9PIVOTHINGECOVER
1 - HINGE COVER FLAP 2 - STOP PIN 3 - HINGE COVER 4 - HINGE 5 - 12V POWER SUPPLY HARNESS
CENTER SEAT BACK LID REMOVAL
(1) Open the center armrest/seat back. (2) Remove the four screws attaching the hinge to
the storage bin and remove the lid.
INSTALLATION
(1) Position the center seat back lid onto the stor-
age bin and install the screws.
CENTER SEAT CUSHION REMOVAL
NOTE: Do not reuse the seat replace with new ones.
fasteners, always
Fig.10INERTIAHINGEBOLTS
1 - SEAT BACK BOLTS 2 - CENTER SEAT BACK 3 - INERTIA HINGE
INSTALLATION
NOTE: Do not reuse the seat replace with new ones.
fasteners, always
(1) Open the center seat cushion storage bin. (2) Position the seat cushion cover aside, remove
the hinge bolts and discard. (Fig. 11)
(3) Remove the seat cushion.
INSTALLATION
NOTE: Do not reuse the seat replace with new ones.
fasteners, always
(1) Position the center seat cushion the hinges and
install new bolts.
(2) Tighten the bolts to 20 N·m (15 ft. lbs.). (3) Position the cushion cover back over
the
hinges.
DR CENTER SEAT CUSHION (Continued)
SEATS
23 - 81
UNDER SEAT STORAGE BIN REMOVAL
(1) Remove the center seat cushion. (Refer to 23 -
CUSHION
SEAT
BODY/SEATS/CENTER REMOVAL)
(2) Remove the six screws and remove the bin.
INSTALLATION
(1) Install the bin over the seat cushion hinges and
install the six screws.
(2) Install the center seat cushion. (Refer to 23 - BODY/SEATS/CENTER SEAT CUSHION - INSTAL- LATION)
Fig.11CENTERSEATCUSHIONHINGE
1 - CENTER SEAT CUSHION 2 - HINGE BOLTS 3 - SEAT CUSHION HINGE 4 - STORAGE BIN
CENTER SEAT CUSHION COVER REMOVAL
(1) Remove the center seat cushion. (Refer to 23 -
CUSHION
SEAT
BODY/SEATS/CENTER REMOVAL)
(2) Disconnect the zip strips and remove the cover
from the cushion.
INSTALLATION
(1) Install the cover over the center seat cushion
and connect the zip strips.
(2) Install the center seat. (Refer to 23 - BODY/
SEATS/CENTER SEAT - INSTALLATION)
UNDER SEAT STORAGE BIN COVERING REMOVAL
(1) Remove the under seat storage bin. (Refer to 23 - BODY/SEATS/UNDER SEAT STORAGE BIN - REMOVAL)
(2) Disconnect the j-straps and remove the cover.
INSTALLATION
(1) Install the storage bin cover and connect the
j-straps.
(2) Install the under seat storage bin. (Refer to 23
- BODY/SEATS/UNDER SEAT STORAGE BIN -
INSTALLATION)
UNDER SEAT STORAGE BIN LATCH REMOVAL
(1) Open the under seat storage bin. (2) Remove the two screws and remove the latch
assembly.
INSTALLATION
(1) Install
screws.
the latch assembly and install
the
23 - 82
SEATS
HEADREST REMOVAL
(1) Raise the headrest. (2) Press the headrest release button and remove
the headrest.
INSTALLATION
(1) Position the headrest. (2) Press the release button and install the head-
rest.
HEADREST SLEEVE REMOVAL
(1) Remove the headrest. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(2) Grasp the sleeves and pull up and out of the
seat back to remove.
INSTALLATION
(1) Position each headrest sleeve into correct seat
back hole and press into place fully.
(2) Install the headrest.
(Refer to 23 - BODY/
SEATS/HEADREST - INSTALLATION)
SEAT - FRONT REMOVAL
NOTE: Do not reuse the seat replace with new ones.
fasteners, always
(1) Remove and discard the front bolts. (Fig. 12) (2) Position the seats forward, remove the rear
bolts and discard.
(3) Disconnect the 12v power supply electrical con-
nector, if equipped. (Fig. 13)
(4) Fold the seat backs forward and roll the seat
assembly back in the vehicle.
(5) Separate the seat assembly by removing and discarding the three nuts on either the drivers or passengers seat. (Fig. 14)
(6) Remove each section of the seat assembly from
the vehicle.
INSTALLATION
NOTE: Do not reuse the seat replace with new ones.
fasteners, always
(1) Position each seat section into the vehicle and
tip back.
DR
Fig.12FRONTSEATASSEMBLY
1 - FRONT SEAT ASSEMBLY 2 - REAR BOLTS (4) 3 - ELECTRICAL CONNECTOR 4 - FRONT BOLTS (4)
Fig.13CENTERSEATATTACHMENTS
1 - CENTER SEAT ASSEMBLY 2 - FRONT NUTS (2) 3 - POWER SUPPLY ELECTRICAL CONNECTOR 4 - REAR NUTS (4) 5 - 12V POWER SUPPLY HARNESS
(2) Install the three nuts attaching the center seat
section to the other seat, and tighten to 25 N·m (18
ft. lbs.).
(3) Roll the seat assembly forward and install new
(4) Connect the 12v power supply electrical con-
rear bolts.
nector.
DR SEAT - FRONT (Continued)
SEATS
23 - 83
SEAT CUSHION / COVER - FRONT REMOVAL
(1) Remove the front seat. (Refer to 23 - BODY/
SEATS/SEAT - FRONT - REMOVAL)
(2) Remove the screw and remove the recliner han-
dle.
(3) Remove the two screws and remove the power seat controls, if equipped, and disconnect the electri- cal connector.
(4) Remove the seat track. (Refer to 23 - BODY/
SEATS/SEAT TRACK - REMOVAL)
(5) Disconnect the j-straps and remove the seat
cushion and cover.
INSTALLATION
(1) Position the seat cushion and cover onto the
frame assembly and connect the j-straps.
(2) Install the seat track. (Refer to 23 - BODY/
SEATS/SEAT TRACK - INSTALLATION)
(3) Connect the power seat control switch electrical
connector, if equipped.
(4) Install
the power seat control switch and
install the two screws, if equipped.
(5) Install
the recliner handle and install
the
screw.
(6) Install the front seat. (Refer to 23 - BODY/
SEATS/SEAT - FRONT - INSTALLATION)
SEAT TRACK REMOVAL
(1) Remove the front seat. (Refer to 23 - BODY/
SEATS/SEAT - FRONT - REMOVAL)
(2) Disconnect the power lumbar and/or the heated
seat electrical connectors, if equipped.
(3) Remove the four nuts attaching the seat track
to the seat and remove the track.
INSTALLATION
(1) Position the seat track onto the seat and install
the four nuts.
(2) Tighten the four nuts to 25 N·m (18 ft. lbs.). (3) Connect the power lumbar and/or heated seat
electrical connectors, if equipped.
(4) Install the seat. (Refer to 23 - BODY/SEATS/
SEAT - FRONT - INSTALLATION)
Fig.14REARATTACHMENTS
1 - 12V POWER SUPPLY HARNESS 2 - CENTER SEAT STORAGE BIN 3 - FRONT SEAT TRACKS 4 - REAR NUTS (4)
(5) Tighten the rear bolts to 40 N·m (30 ft. lbs.). (6) Fold the seat backs up and slide the seats to
(7) Install new front bolts and tighten to 28 N·m
the rear.
(21 ft. lbs.).
SEAT BACK CUSHION / COVER - FRONT REMOVAL
(1) Remove the front seat. (Refer to 23 - BODY/
SEATS/SEAT - FRONT - REMOVAL)
(2) Remove the headrest sleeves. (Refer to 23 -
BODY/SEATS/HEADREST SLEEVE - REMOVAL)
(3) Unzip the zip strip at the lower end of the seat
back and remove the seat back cover and cushion.
INSTALLATION
(1) Install the seat back cushion and cover onto
the seat frame assembly.
(2) Connect the zip strip at the bottom of the seat
back.
(3) Install the headrest sleeves.
BODY/SEATS/HEADREST SLEEVE - TION)
(Refer to 23 - INSTALLA-
(4) Install the seat. (Refer to 23 - BODY/SEATS/
SEAT - FRONT - INSTALLATION)
23 - 84
SEATS
SEAT - REAR REMOVAL
DR
(1) Remove the load floor. (Refer to 23 - BODY/IN-
TERIOR/LOAD FLOOR - REMOVAL)
(2) Fold the rear seat cushions up and remove the
rear bolts. (Fig. 15)
(3) Lift each seat assembly up and disengage the seat back frame hooks from the footmans loops bolted to the rear cab back. (Fig. 16)
(4) Remove the seats from the vehicle.
Fig.16SEATBACKATTACHMENT
1 - OUTER SEAT BACK FRAME HOOKS (2) 2 - OUTER FOOTMANS LOOP (2) 3 - INNER SEAT BACK FRAME HOOKS (2) 4 - INNER FOOTMANS LOOP (2) 5 - SEAT BACK
Fig.15SEATATTACHMENT
1 - OUTER BOLTS (2) 2 - REAR SEAT ASSEMBLY 3 - INNER BOLTS (4) 4 - REAR SEAT BACK 5 - OUTER BOLTS (2)
INSTALLATION
(1) Install the seats into the vehicle and engage the seat back frame hooks with the footmans loops in the cab back panel.
(2) Install the rear seat bolts and tighten to 40
N·m (30 ft. lbs.).
(3) Install the load floor. (Refer to 23 - BODY/IN-
TERIOR/LOAD FLOOR - INSTALLATION)
SEAT BACK - REAR REMOVAL
(1) Remove the rear seat. (Refer to 23 - BODY/
SEATS/SEAT - REAR - REMOVAL)
(2) Remove the seat back bolts and remove the
seat back. (Fig. 17)
Fig.17REARSEATHINGE
1 - SEAT BACK BOLT (2) 2 - SEAT CUSHION 3 - SEAT BACK/CUSHION HINGE 4 - SEAT BACK
INSTALLATION
(1) Install the seat back and install the bolts. (2) Tighten the bolts to 25 N·m (18 ft. lbs.). (3) Install the rear seat. (Refer to 23 - BODY/
SEATS/SEAT - REAR - INSTALLATION)
DR
SEATS
23 - 85
SEAT BACK CUSHION / COVER - REAR REMOVAL
(1) Remove the rear seat back.
(Refer to 23 -
BODY/SEATS/SEAT BACK - REAR - REMOVAL)
(2) Unzip the zip strip at the bottom of the seat
back and remove the cover and cushion.
INSTALLATION
(1) Install the seat back cushion and cover and
connect the zip strip.
(2) Install the seat back. (Refer to 23 - BODY/
SEATS/SEAT BACK - REAR - INSTALLATION)
SEAT CUSHION / COVER - REAR REMOVAL
(1) Remove the rear seat. (Refer to 23 - BODY/
SEATS/SEAT - REAR - REMOVAL)
(2) Remove the screws and remove the grocery bag
hooks, if equipped.
(3) Separate the zip strip at the rear of the seat
cushion and remove the cushion and cover.
INSTALLATION
(1) Install the seat cushion and cover over the
cushion frame assembly and connect the zip strip.
(2) Install the grocery bag hooks and screws, if
equipped.
(3) Install the seat. (Refer to 23 - BODY/SEATS/
SEAT - REAR - INSTALLATION)
SEAT CUSHION FRAME - REAR REMOVAL
(1) Remove the seat cushion/cover. (Refer to 23 - BODY/SEATS/SEAT CUSHION / COVER - REAR - REMOVAL)
(2) Remove the bolts and remove the seat cushion
frame. (Fig. 18)
INSTALLATION
(1) Install the seat cushion frame onto the rear
seat hinges.
lbs.).
(2) Install the bolts and tighten to 32 N·m (24 ft.
(3) Install the seat cushion/cover. (Refer to 23 - BODY/SEATS/SEAT CUSHION / COVER - REAR - INSTALLATION)
Fig.18SEATCUSHIONFRAMEATTACHMENT
1 - REAR SEAT BACK 2 - REAR SEAT CUSHION FRAME 3 - SEAT CUSHION FRAME BOLTS (4) 4 - SEAT CUSHION HINGE
SEAT BACK REAR - FOOTMANS LOOP BRACKETS REMOVAL
(1) Remove the rear seat. (Refer to 23 - BODY/
SEATS/SEAT - REAR - REMOVAL)
(2) Remove bolts and remove the loop. (Fig. 19)
Fig.19FOOTMANSLOOPBRACKET
1 - FOOTMANS LOOP (4) 2 - BOLTS (2 PER LOOP) 3 - CAB BACK PANEL
INSTALLATION
(1) Install the loop and install the bolts. (2) Tighten the bolts to 12 N·m (9 ft. lbs.). (3) Install the seat. (Refer to 23 - BODY/SEATS/
SEAT - REAR - INSTALLATION)
23 - 86
STATIONARY GLASS
STATIONARY GLASS
TABLE OF CONTENTS
page
DR
page
BACKLITE
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 86
BACKLITE VENT GLASS
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 87
WINDSHIELD
WARNING
WINDSHIELD SAFETY PRECAUTIONS . . . . . 88
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 88
BACKLITE REMOVAL
It is difficult to salvage the backlite during the removal operation. The backlite is part of the struc- tural support for the roof. The urethane bonding used to secure the glass to the fence is difficult to cut or clean from any surface. Since the molding is set in urethane, it is unlikely it would be salvaged. Before removing the backlite, check the availability from the parts supplier.
The backlite is attached to the window frame with urethane adhesive. The urethane adhesive is applied cold and seals the surface area between the window opening and the glass. The primer adheres the ure- thane adhesive to the backlite.
(1) Roll down door glass. (2) Remove headliner. (Refer to 23 - BODY/INTE-
RIOR/HEADLINER - REMOVAL).
(3) On standard cab models remove the upper b-pillar trim. (Refer to 23 - BODY/INTERIOR/B-PIL- LAR UPPER TRIM - REMOVAL)
(4) On quad cab models remove the upper c-pillar