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C-823, equipped with 220 grit stones, is the best tool for this job. In addition to deglazing, it will reduce taper and out-of-round, as well as removing light scuffing, scoring and scratches. Usually, a few strokes will clean up a bore and maintain the required lim- its.
CAUTION: DO NOT use rigid type hones to remove cylinder wall glaze.
(2) Deglazing of the cylinder walls may be done if the cylinder bore is straight and round. Use a cylin- der surfacing hone, Honing Tool C-3501, equipped with 280 grit stones (C-3501-3810). about 20-60
strokes, depending on the bore condition, will be suf- ficient to provide a satisfactory surface. Using honing oil C-3501-3880, or a light honing oil, available from major oil distributors.CAUTION: DO NOT use engine or transmission oil, mineral spirits, or kerosene.
(3) Honing should be done by moving the hone up and down fast enough to get a crosshatch pattern. The hone marks should INTERSECT at 50° to 60° for proper seating of rings (Fig. 3).
(4) A controlled hone motor speed between 200 and 300 RPM is necessary to obtain the proper cross- hatch angle. The number of up and down strokes per minute can be regulated to get the desired 50° to 60° angle. Faster up and down strokes increase the cross- hatch angle.
(5) After honing, it is necessary that the block be cleaned to remove all traces of abrasive. Use a brush to wash parts with a solution of hot water and deter- gent. Dry parts thoroughly. Use a clean, white, lint- free cloth to check that the bore is clean. Oil the bores after cleaning to prevent rusting.
STANDARD PROCEDURE - FORM-IN-PLACE GASKETS AND SEALERS
There are numerous places where form-in-place gaskets are used on the engine. Care must be taken when applying form-in-place gaskets to assure obtaining the desired results. Do not use form-in- place gasket material unless specified. Bead size, continuity, and location are of great importance. Too
DR
Fig.3CylinderBoreCrosshatchPattern
1 - CROSSHATCH PATTERN 2 - INTERSECT ANGLE
thin a bead can result in leakage while too much can result in spill-over which can break off and obstruct fluid feed lines. A continuous bead of the proper width is essential to obtain a leak-free gasket.
There are numerous types of form-in-place gasket materials that are used in the engine area. Mopart Engine RTV GEN II, Mopart ATF-RTV, and Mopart Gasket Maker gasket materials, each have different properties and can not be used in place of the other.
MOPARt ENGINE RTV GEN II Mopart Engine RTV GEN II is used to seal com- ponents exposed to engine oil. This material is a spe- cially designed black silicone rubber RTV that retains adhesion and sealing properties when exposed to engine oil. Moisture in the air causes the material to cure. This material is available in three ounce tubes and has a shelf life of one year. After one year this material will not properly cure. Always inspect the package for the expiration date before use.
MOPARt ATF RTV Mopart ATF RTV is a specifically designed black silicone rubber RTV that retains adhesion and seal- ing properties to seal components exposed to auto- matic coolants, and moisture. This material is available in three ounce tubes and has a shelf life of one year. After one year this material will not properly cure. Always inspect the package for the expiration date before use.
transmission fluid,
engine
MOPARt GASKET MAKER
DR ENGINE 8.0L (Continued)
Mopart Gasket Maker is an anaerobic type gasket material. The material cures in the absence of air when squeezed between two metallic surfaces. It will not cure if left in the uncovered tube. The anaerobic material is for use between two machined surfaces. Do not use on flexible metal flanges.
MOPARt GASKET SEALANT Mopart Gasket Sealant is a slow drying, perma- nently soft sealer. This material is recommended for sealing threaded fittings and gaskets against leakage of oil and coolant. Can be used on threaded and machined parts under all temperatures. This mate- rial is used on engines with multi-layer steel (MLS) cylinder head gaskets. This material also will pre- vent corrosion. Mopart Gasket Sealant is available in a 13 oz. aerosol can or 4oz./16 oz. can w/applicator.
FORM-IN-PLACE GASKET AND SEALER APPLICATION
Assembling parts using a form-in-place gasket requires care but it’s easier than using precut gas- kets.
Mopart Gasket Maker material should be applied sparingly 1 mm (0.040 in.) diameter or less of sealant to one gasket surface. Be certain the material sur- rounds each mounting hole. Excess material can eas- ily be wiped off. Components should be torqued in place within 15 minutes. The use of a locating dowel is recommended during assembly to prevent smear- ing material off the location.
Mopart Engine RTV GEN II or ATF RTV gasket material should be applied in a continuous bead approximately 3 mm (0.120 in.) in diameter. All mounting holes must be circled. For corner sealing, a 3.17 or 6.35 mm (1/8 or 1/4 in.) drop is placed in the center of the gasket contact area. Uncured sealant may be removed with a shop towel. Components should be torqued in place while the sealant is still wet to the touch (within 10 minutes). The usage of a locating dowel is recommended during assembly to prevent smearing material off the location.
Mopart Gasket Sealant in an aerosol can should be applied using a thin, even coat sprayed completely over both surfaces to be joined, and both sides of a gasket. Then proceed with assembly. Material in a can w/applicator can be brushed on evenly over the sealing surfaces. Material in an aerosol can should be used on engines with multi-layer steel gaskets.
STANDARD PROCEDURE - REPAIR DAMAGED OR WORN THREADS
CAUTION: Be sure that the tapped holes maintain the original center line.
ENGINE 8.0L
9 - 361
tially, this repair consists of:
Damaged or worn threads can be repaired. Essen- † Drilling out worn or damaged threads. † Tapping the hole with a special Heli-Coil Tap, or † Installing an insert into the tapped hole to bring
equivalent.
the hole back to its original thread size.
STANDARD PROCEDURE—HYDROSTATIC LOCK
CAUTION: DO NOT use the starter motor to rotate the crankshaft. Severe damage could occur.
When an engine is suspected of hydrostatic lock (regardless of what caused the problem), follow the steps below.
(1) Perform the Fuel Pressure Release Procedure (Refer to 14 - FUEL SYSTEM/FUEL DELIVERY - STANDARD PROCEDURE).
(2) Disconnect the negative cable(s) from the bat-
tery.
(3) Inspect air
induction system, and intake manifold to ensure system is dry and clear of foreign material.
cleaner,
(4) Place a shop towel around the spark plugs to catch any fluid that may possibly be under pressure in the cylinder head. Remove the spark plugs.
(5) With all spark plugs removed, rotate the crank-
shaft using a breaker bar and socket.
(6) Identify the fluid in the cylinders (coolant, fuel,
(7) Be sure all fluid has been removed from the
oil, etc.).
cylinders.
(8) Repair engine or components as necessary to
prevent this problem from occurring again.
(9) Squirt a small amount of engine oil into the cylinders to lubricate the walls. This will prevent damage on restart.
(10) Install new spark plugs. Tighten the spark
plugs to 41 N·m (30 ft. lbs.) torque.
(11) Drain engine oil. Remove and discard the oil
filter.
(12) Install the drain plug. Tighten the plug to 34
N·m (25 ft. lbs.) torque.
(13) Install a new oil filter. (14) Fill engine crankcase with the specified amount and grade of oil. (Refer to LUBRICATION & MAINTENANCE - SPECIFICATIONS).
(15) Connect the negative cable(s) to the battery. (16) Start the engine and check for any leaks.
REMOVAL
(1) Remove the battery. (2) Drain cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
ENGINE 8.0L
9 - 362
ENGINE 8.0L (Continued)DR
(3) Discharge
if equipped (Refer to 24 - HEATING & AIR CONDI- TIONING/PLUMBING - STANDARD PROCEDURE).
conditioning system,
the air
(4) Remove the upper crossmember. (5) Remove the transmission oil cooler (Refer to 7 -
COOLING/TRANSMISSION/TRANS REMOVAL).
COOLER
(6) Remove the serpentine belt (Refer to 7 - COOL- ING/ACCESSORY DRIVE/DRIVE BELTS - REMOV- AL).
(7) Remove the A/C compressor with the lines attached (Refer to 24 - HEATING & AIR CONDI- TIONING/PLUMBING/A/C REMOVAL). Set aside.
COMPRESSOR
(8) If equipped, remove the condenser (Refer to 24
- HEATING & AIR CONDITIONING/PLUMBING/ A/C CONDENSER - REMOVAL).(9) Remove the washer fluid reservoir bottle (Refer
ELECTRICAL/WIPERS/WASHERS
to REMOVAL AND INSTALLATION).
(10) Disconnect the top radiator hose. (11) Remove the fan (Refer to 7 - COOLING/EN-
GINE/RADIATOR FAN - REMOVAL).
(12) Remove the fan shroud. (13) Disconnect the lower radiator hose. (14) Disconnect the transmission cooler lines. (15) Remove radiator (Refer to 7 - COOLING/EN-
GINE/RADIATOR - REMOVAL).
(16) Remove the generator with the wire connec- tions (Refer to 8 - ELECTRICAL/CHARGING/GEN- ERATOR - REMOVAL).
(17) Remove the air cleaner. (18) Disconnect the throttle linkage. (19) Remove throttle body (Refer to 14 - FUEL SYSTEM/FUEL INJECTION/THROTTLE BODY - REMOVAL).
(20) Remove the upper intake manifold (Refer to 9
- ENGINE/MANIFOLDS/INTAKE MANIFOLD - REMOVAL).(21) Remove the coil assemblies with the ignition
cables.
equipped.
(22) Disconnect the heater hoses. (23) Disconnect
the power
steering hoses,
if
(24) Perform the Fuel System Pressure release procedure (Refer to 14 - FUEL SYSTEM/FUEL DELIVERY - STANDARD PROCEDURE). Disconnect the fuel line (Refer to 14 - FUEL SYSTEM/FUEL DELIVERY/QUICK CONNECT FITTING - STAN- DARD PROCEDURE).
(25) On Manual Transmission vehicles, remove the
shift lever.
oil.
(26) Raise and support the vehicle on a hoist. (27) Remove the drain plug and drain the engine
(28) Loosen front engine mount thru-bolt nuts.
(29) Remove the transmission cooler line brackets
from oil pan.
(30) Disconnect exhaust pipe at manifold. (31) Disconnect the starter wires. Remove starter to 8 - ELECTRICAL/STARTING/
motor STARTER MOTOR - REMOVAL).
(Refer
(32) Remove transmission. (33) Lower vehicle.
CAUTION: DO NOT lift the engine by the intake manifold.
(34) Install an engine lifting fixture. (35) Remove
engine
from vehicle and install
engine assembly on a repair stand.
INSTALLATION
(1) Remove engine from the repair stand and posi- tion in the engine compartment. Position the thru- bolt into the support cushion brackets. (2) Install an engine support fixture. (3) Raise and support the vehicle on a hoist. (4) Install Transmission. (5) Install (Refer
the starter to 8 - ELECTRICAL/STARTING/
wires STARTER MOTOR - INSTALLATION). (6) Install exhaust pipe to manifold. (7) Install the transmission cooler line brackets
the starter and connect
from oil pan.
102N·m (75 ft. lbs.).
(25 ft. lbs.) torque.
(8) Tighten the Front mount thru-bolts and nuts to
(9) Install the drain plug and tighten to 34 N·m
(10) Prime oil pump by squirting oil in the oil fil- ter mounting hole and filling the J-trap of the front timing cover. When oil is running out, install oil filter that has been filled with oil.
(11) Lower the vehicle. (12) Remove engine lifting fixture. (13) On Manual Transmission vehicles, install the
shift lever.
(14) Connect the fuel lines (Refer to 14 - FUEL SYSTEM/FUEL DELIVERY/QUICK CONNECT FIT- TING - STANDARD PROCEDURE).
(15) Connect the heater hoses. (16) Install the upper intake manifold (Refer to 9 -
MANIFOLD
ENGINE/MANIFOLDS/INTAKE INSTALLATION).
(17) Install the coil assemblies with the ignition
cables.
(18) Using a new gasket,
throttle body (Refer to 14 - FUEL SYSTEM/FUEL INJECTION/ THROTTLE BODY - INSTALLATION).
install
(19) Connect the throttle linkage. (20) Install the air cleaner box.
DR ENGINE 8.0L (Continued)
(21) Install the generator and wire connections (Refer to 8 - ELECTRICAL/CHARGING/GENERA- TOR - INSTALLATION).
(22) Install the upper crossmember. (23) Install radiator (Refer to 7 - COOLING/EN-
GINE/RADIATOR - INSTALLATION).
(24) Connect the lower radiator hose. (25) Install the transmission oil cooler (Refer to 7 -
COOLING/TRANSMISSION/TRANS INSTALLATION).
COOLER
(26) Connect the transmission cooler lines. (27) Connect the power steering hoses, if equipped. (28) Install the fan shroud. (29) Install the fan (Refer to 7 - COOLING/EN-
GINE/RADIATOR FAN - INSTALLATION).
(30) Connect the top radiator hose. (31) Install the washer fluid reservoir bottle (Refer to 8 - ELECTRICAL/WIPERS/WASHERS - INSTAL- LATION).
(32) If equipped, install the condenser (Refer to 24
- HEATING & AIR CONDITIONING/PLUMBING/ A/C CONDENSER - INSTALLATION).(33) Install the A/C compressor with the lines attached (Refer to 24 - HEATING & AIR CONDI- TIONING/PLUMBING/A/C INSTALLATION).
COMPRESSOR
(34) Install the serpentine belt (Refer to 7 - COOL- ING/ACCESSORY DRIVE/DRIVE BELTS - INSTAL- LATION).
(35) Evacuate (Refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - STANDARD PRO- CEDURE) and charge the air conditioning system, if equipped (Refer to 24 - HEATING & AIR CONDI- TIONING/PLUMBING - STANDARD PROCEDURE). (36) Add coolant to the cooling system (Refer to 7 -
COOLING - STANDARD PROCEDURE).
(37) Install the battery. (38) Warm engine and adjust as required. (39) Road test vehicle.
ENGINE 8.0L
9 - 363
SPECIFICATIONS
TORQUE
TORQUE CHART 8.0L ENGINE
DESCRIPTION
N·m
Ft. Lbs. 55
16— 45
20
85
23075
2221
6127
115
31222
16
In. Lbs. — —
190
—— — —
—
58
143
16
7543
105
— 55— — 144
—47
35
—
34
20
6825
— 50— 174
—47
35
—
22
16
—
41
4130
30— —
Camshaft Sprocket—Bolt Camshaft Thrust Plate— Bolts Coil Pack Bracket—Bolts Connecting Rod Cap—Bolts Main Bearing—Bolts
Step 1
Step 2
Crankshaft Pulley/Damper— Bolt Crankshaft Rear Seal Retainer— Bolts Cylinder Head—BoltsStep 1
Step 2
Cylinder Head Cover—Bolts Drive Plate to Crankshaft— Bolts Drive Plate to Torque Converter— Bolts EGR Tube—Nut EGR Valve—Bolts Engine Support Bracket/ Insulator— Through Bolt Engine Support Bracket/ Insulator to Block—Bolts Exhaust Manifold to Cylinder Head— Bolt Generator Mounting—Bolt Generator to Intake Manifold Bracket —BoltsN·m 20
2254
22
46
11
16
16
34
16
41
14
2054
41
68
47
25
11
204Ft. — 16
40
16
—
34
— — — 25
— 30
— 1540
30
50
35
— — 150In. 175
——
—
80 + 45° —
96
144
144
— 144
— 125
—— — — — 220
96
—ENGINE 8.0L
9 - 364
ENGINE 8.0L (Continued)DESCRIPTION
Heat Shield—Nuts Hydraulic Tappet Yoke Retaining Spider—Bolts Intake Manifold (Lower)— Bolts Intake Manifold (Upper)— Bolts Oil Filter
Oil Filter Connector Oil Pan
—1/4 - 20 Bolts —5/16 - 18 Bolts —Stud Bolts —Drain Plug Oil Pan Pick Up Tube—Bolts Oil Pump Attaching—Bolts Oil Pump Cover—Bolts Oil Pump Pressure Relief—Plug Rocker Arm—Bolts Spark Plugs Starter Mounting—Bolts Timing Chain Cover—Bolts Thermostat Housing—Bolts Throttle Body—Nuts Transfer Case to Insulator Mounting Plate—Nuts Transmission Support Bracket— Bolts Transmission Support Cushion— Bolts Transmission Support Cushion Stud—Nuts Water Pump to Chain Case Cover— Bolts
DR
8.OL ENGINE
DESCRIPTION
SPECIFICATION
CAMSHAFT
Bearing Diameter
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
Bearing Journal Diameter No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
53.16 – 53.19 mm (2.093 – 2.094 in.) 52.76 – 52.78 mm (2.077 – 2.078 in.) 52.35 – 52.37 mm (2.061 – 2.062 in.) 51.94 – 51.97 mm (2.045 – 2.046 in.) 51.54 – 51.56 mm (2.029 – 2.030 in.) 48.74 – 48.77 mm (1.919 – 1.920 in.)
53.11 – 53.14 mm (2.091 – 2.092 in.) 52.69 – 52.72 mm
(2.0745 – 2.0755 in.)
52.30 – 52.32 mm (2.059 – 2.060 in.) 51.89 – 51.92 mm (2.043 – 2.044 in.) 51.49 – 51.51 mm (2.027 – 2.028 in.) 48.69 – 48.72 mm (1.917 – 1.918 in.)
0.0254 – 0.0762 mm (0.001 – 0.003 in.) 0.0381 – 0.0889 mm (0.0005 – 0.0035 in.)
0.127 mm (0.005 in.)
0.127 – 0.381 mm (0.005 – 0.015 in.)
102
75
—
Bearing to Journal Clearance
47
35
—
No. 1,3,4,5,6
47
35
—
Service Limit
41
30
—
End Play
No. 2
DR ENGINE 8.0L (Continued)
ENGINE 8.0L
9 - 365
DESCRIPTION
SPECIFICATION
DESCRIPTION
SPECIFICATION
CONNECTING RODS
CYLINDER HEAD AND VALVES
Valve Seat Angle
44.5°
Runout (Max.)
0.0762 mm (0.003 in.)
Piston Pin bore Diameter
Side Clearance
Total Weight (Less Bearing)
24.940 – 24.978 mm (0.9819 – 0.9834 in.)
0.25 – 0.46 mm
(0.010 – 0.018 in.)
744 gms. (26.24 oz.)
CRANKSHAFT
Rod Journal Diameter
53.950 – 53.975 mm (2.124 – 2.125 in.)
Out of Round (Max.)
0.0254 mm (0.001 in.)
Taper (Max.)
0.0254 mm (0.001 in.)
Overall Length
Bearing Clearance
0.005 – 0.074 mm
(0.0002 – 0.0029 in.)
Service Limit
0.0762 mm (0.003 in.)
Main Bearing Journal Diameter
76.187 – 76.213 mm
Lift (@ zero lash)
(2.8995 – 3.0005 in.)
Out of Round (Max.)
0.0254 mm (0.001 in.)
Stem Diameter
Taper (Max.)
0.0254 mm (0.001 in.)
Width (Finish) – Intake
Valve Face Angle
Valve Head Diameter
Intake
Exhaust
Intake
Exhaust
1.016 – 1.524 mm (0.040 – 0.060 in.)
45°
48.640 – 48.900 mm (1.915 – 1.925 in.) 41.123 – 41.377 mm (1.619 – 1.629 in.)
145.19 – 145.82 mm (5.716 – 5.741 in.) 145.54 – 146.18 mm (5.730 – 5.755 in.)
7.900 – 7.920 mm (0.311 – 0.312 in.)
9.500 – 9.525 mm (0.374 – 0.375 on.)
0.025 – 0.076 mm (0.001 – 0..003 in.)
Intake Exhaust
9.91 mm (0.390 in.) 10.34 mm (0.407 in.)
Bearing Clearance
Service Limit
End Play
0.0051 – 0.058 mm (0.0002 – 0.0023 in.)
Guide Bore
0.071 mm (0.0028 in.)
Stem to Guide Clearance
0.076 – 0.305 mm (0.003 – 0.012 in.)
Service Limit ( Runout)
0.4318 (0.017 in.)
Service Limit—End Play
0.381 mm (0.015 in.)
Valve Spring Free Length
49.962 mm (1.967 in.)
CYLINDER BLOCK
Cylinder Bore Diameter
101.60 – 101.65 mm (4.0003 – 4.0008 in.)
Out of Round (Max.)
0.0762 mm (0.003 in.)
Spring Tension
Valve Closed
Valve Open
378 N @ 41.66 mm (85 lbs. @ 1.64 in.) 890 N @ 30.89 mm (200 lbs. @ 1.212 in.)
Taper (Max.)
0.127 mm (0.005 in.)
Number of Coils
6.8
Lifter Bore Diameter
22.982 – 23.010 mm (0.9048 – 0.9059 in.)
Installed Height
Wire Diameter
41.66 mm (1.64 in.)
4.50 mm (0.177 in.)
ENGINE 8.0L
9 - 366
ENGINE 8.0L (Continued)DR
DESCRIPTION
SPECIFICATION
DESCRIPTION
SPECIFICATION
HYDRAULIC TAPPETS
Body Diameter
Clearance (to bore)
Dry Lash
Push Rod Length
22.949 – 22.962 mm (0.9035 – 0.9040 in.)
0.0203 – 0.0610 mm (0.0008 – 0.0024 in.)
1.524 – 5.334 mm (0.060 – 0.210 in.)
195.52 – 196.02 mm (7.698 – 7.717 in.)
OIL PRESSURE
Curb Idle (Min.*)
83 kPa (12 psi)
@ 3000 rpm
345 – 414 kPa (50 – 60
psi)
* If oil pressure is zero at curb idle, DO NOT RUN ENGINE.
OIL PUMP
Clearance over Rotors (Max.)
0.1906 mm (0.0075 in.)
Cover Out of Flat (Max.)
0.051 mm (0.002 in.)
Weight
(3.657 – 3.667 in.)
463 – 473 grams (16.33
– 16.68 oz.)
Piston to Bore Clearance
0.013 – 0.038 mm
Service Limit
Clearance in Piston
Diameter
End Play
Length
(0.0005 – 0.0015 in.)
0.0762 mm (0.003 in.)
PISTON PINS
0.010 – 0.020 mm
(0.0004 – 0.0008 in.)
24.996 – 25.001 mm (0.9841 – 0.9843 in.)
NONE
67.8 – 68.3 mm (2.67 – 2.69 in.)
PISTON RINGS
Ring Gap
Compression Rings
Oil Control (Steel Rails)
0.254 – 0.508 mm (0.010 – 0.020 in.) 0.381 – 1.397 mm (0.015 – 0.055 in.)
Inner Rotor Thickness (Min.)
Outer Rotor
14.925 – 14.950 mm
Ring Side Clearance
(0.5876 – 0.5886 in.)
Compression Rings
0.074 – 0.097 mm
Oil Ring (Steel Rails)
(0.0029 – 0.0038 in.)
2.591 – 2.743 mm (0.102 – 0.108 in.)
VALVE TIMING
Exhaust Valve
Closes (ATDC) Opens (BBDC) Duration
Intake Valve
Closes (ATDC) Opens (BBDC) Duration
Valve Overlap
25° 60° 265°
61° 6° 246°
31°
Clearance (Max.) Diameter (Min.) Thickness (Min.)
0.1626 mm (0.006 in.) 82.461 mm (3.246 in.) 14.925 mm (0.5876 in.)
Tip Clearance between Rotors (Max.)
0.584 mm (0.0230 in.)
PISTONS
Clearance at Top of Skirt
0.013 – 0.038 mm
Piston Length
Piston Ring Groove Depth
(0.0005 – 0.0015 in.)
82.5 mm (3.25 in.)
#1&2
#3
91.30 – 91.55 mm (3.594 – 3.604 in.) 92.90 – 93.15 mm
DR ENGINE 8.0L (Continued)
CRANKSHAFT JOURNAL MARKING
LOCATION
SPECIAL TOOLS
8.0L ENGINE
ENGINE 8.0L
9 - 367
MEASURE-
MENT
ITEM
IDENTIFI- CATION
0.0254 mm (0.001 in.)
Crankshaft Journals
U/S
0.508 mm (0.020 in.)
O/S
0.2032 mm (0.008 in.)
O/S
Cylinder Bores
Hydraulic Tappets
R or M
M-2-3 ect. (indicating No. 2 and
3 main bearing journal) and/or
R-1-4 ect. (indicating No. 1 and
connecting
rod
journal)
0.127 mm (0.005 in.)
Valve Stems
LOCATION
OF
IDENTIFI- CATION Milled flat on No. 8
crankshaft counter- weight.Following
engine serial
number. Diamond- shaped
stamp top pad - front of engine and flat
ground on
outside
surface of each O/S
tappet bore.
Milled pad adjacent to two tapped holes 3/89
on each end of cylinder head.ValveCompressorAdaptingStudTool6715
ValveSpringCompressorAdapterTool6716A
ValveSpringCompressorToolMD-998772A
ValveSpringCompressorScrewTool6756
BlackValveGuideSleeveToolC6819
ENGINE 8.0L
9 - 368
ENGINE 8.0L (Continued)DR
SilverValveGuideSleeveToolC6818
CrankshaftSprocketInstallerTool3718
DialIndicatorToolC3339
CrankshaftSprocketInstallerToolMD990799
CrankshaftPulley/DamperInstallerToolC3688
FrontOilSealInstallerTool6806
CrankshaftSprocketPullerTool6444
FrontOilSealInstallerTool6761
CrankshaftSprocketPullerJawsTool6820
CamshaftBearingInstallerToolC3132A
DR ENGINE 8.0L (Continued)
ENGINE 8.0L
9 - 369
CrankshaftDamperRemovalInsert8513
PressureTesterKit7700
Bloc–Chek–KitC-3685–A
CompressionRingInstallerToolC4184
PistonRingCompressorToolC385
SealInstallerTool6687
CrankshaftMainBearingRemover/InstallerTool
C3059
Puller1026
9 - 370
ENGINE 8.0L
DR
AIR CLEANER ELEMENT REMOVAL
Filter Element Only
Housing removal is not necessary for element (fil-
ter) replacement.
at air cleaner cover.
(1) Loosen clamp (Fig. 4) and disconnect air duct
(2) Pry over 4 spring clips (Fig. 4) from housing
cover (spring clips retain cover to housing).
(3) Release housing cover from locating tabs on
housing (Fig. 4) and remove cover.
(4) Remove air cleaner element (filter) from hous-
(5) Clean inside of housing before replacing ele-
ing.
ment.
Fig.5AIRCLEANERHOUSING
1 - AIR CLEANER HOUSING ASSEMBLY 2 - LOCATING PINS (4)
(3) Pry up 4 spring clips (Fig. 4) and lock cover to
housing.
(4) Install air duct to air cleaner cover and tighten
hose clamp to 3 N·m (30 in. lbs.) torque.
(5) If any other hose clamps were removed from air intake system, tighten them to 3.4 N·m (30 in. lbs.) torque.
(6) If any bolts were removed from air resonator housing or air intake tubing, tighten them to 4.5 N·m (40 in. lbs.) torque.
CYLINDER HEAD DESCRIPTION
The alloy cast iron cylinder heads (Fig. 6) are held in place by 12 bolts. The spark plugs are located in the peak of the wedge between the valves.
DIAGNOSIS AND TESTING—CYLINDER HEAD GASKET FAILURE
A cylinder head gasket leak can be located between adjacent cylinders or between a cylinder and the adjacent water jacket. † Possible indications of the cylinder head gasket
leaking between adjacent cylinders are:
− Loss of engine power − Engine misfiring − Poor fuel economy
Fig.4AIRCLEANERHOUSINGCOVER
1 - CLAMP 2 - AIR DUCT 3 - AIR CLEANER COVER 4 - LOCATING TABS 5 - CLIPS (4)
Housing Assembly
(1) Loosen clamp (Fig. 4) and disconnect air duct
at air cleaner cover.
pins (Fig. 5).
(2) Lift entire housing assembly from 4 locating
INSTALLATION
(1) Install filter element into housing. (2) Position housing cover into housing locating
tabs (Fig. 4).
ENGINE 8.0L
9 - 371
COOLING SYSTEM TESTER METHOD
WARNING: WITH COOLING SYSTEM TESTER IN PLACE, PRESSURE WILL BUILD UP FAST. EXCES- SIVE PRESSURE BUILT UP, BY CONTINUOUS ENGINE OPERATION, MUST BE RELEASED TO A SAFE PRESSURE POINT. NEVER PERMIT PRES- SURE TO EXCEED 138 kPa (20 psi).
Install Cooling System Tester 7700 or equivalent to pressure cap neck. Start the engine and observe the tester’s pressure gauge. If gauge pulsates with every power stroke of a cylinder a combustion pressure leak is evident.
CHEMICAL TEST METHOD
Combustion leaks into the cooling system can also be checked by using Bloc-Chek Kit C-3685-A or equivalent. Perform test following the procedures supplied with the tool kit.
REMOVAL
(1) Disconnect the negative cable from the battery. (2) Drain cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
(3) Remove the heat shields (Fig. 7).
DR CYLINDER HEAD (Continued)
Fig.6CylinderHeadAssembly
1 - SPARK PLUG 2 - INTAKE VALVES 3 - SPARK PLUG 4 - INTAKE VALVES 5 - SPARK PLUG 6 - SPARK PLUG 7 - INTAKE VALVE 8 - SPARK PLUG 9 - EXHAUST VALVE 10 - EXHAUST VALVES 11 - EXHAUST VALVES
† Possible indications of the cylinder head gasket leaking between a cylinder and an adjacent water jacket are:
− Engine overheating − Loss of coolant − Excessive steam (white smoke) emitting from
exhaust
− Coolant foaming
CYLINDER-TO-CYLINDER LEAKAGE TEST
To determine if an engine cylinder head gasket is leaking between adjacent cylinders, follow the proce- dures in Cylinder Compression Pressure Test in this section. An engine cylinder head gasket leaking between adjacent cylinders will result in approxi- mately a 50–70% reduction in compression pressure.
CYLINDER-TO-WATER JACKET LEAKAGE TEST
WARNING: USE EXTREME CAUTION WHEN THE ENGINE IS OPERATING WITH COOLANT PRES- SURE CAP REMOVED.
VISUAL TEST METHOD
With the engine cool, remove the coolant pressure cap. Start the engine and allow it to warm up until thermostat opens.
If a large combustion/compression pressure leak
exists, bubbles will be visible in the coolant.
Fig.7SparkPlugWireHeatShields(LeftSide
Shown)
1 - EXHAUST MANIFOLD 2 - HEAT SHIELD
the
(4) Remove
intake manifold-to-generator bracket support rod. Remove the generator (Refer to - ELECTRICAL/CHARGING/GENERATOR - REMOVAL).
(5) Remove closed crankcase ventilation system. (6) Disconnect the evaporation control system. (7) Remove the air cleaner. (8) Perform the Fuel System Pressure release pro- cedure (Refer to 14 - FUEL SYSTEM/FUEL DELIV- ERY - STANDARD PROCEDURE). Disconnect the
ENGINE 8.0L
9 - 372
CYLINDER HEAD (Continued)fuel line (Refer to 14 - FUEL SYSTEM/FUEL DELIV- ERY/QUICK CONNECT FITTING - STANDARD PROCEDURE).
(9) Disconnect accelerator
so equipped, the speed control and transmission kick- down cables.
linkage and if
(10) Remove coil pack and bracket (Fig. 8).
Fig.8CoilPackandBracket
1 - COIL PACKS AND BRACKET 2 - MOUNTING BOLTS (4)
(11) Disconnect the coil wires. (12) Disconnect heat indicator sending unit wire. (13) Disconnect heater hoses and bypass hose. (14) Remove upper intake manifold and throttle body as an assembly (Refer to 9 - ENGINE/MANI- FOLDS/INTAKE MANIFOLD - REMOVAL).
(15) Remove cylinder head covers and gaskets (Refer to 9 - ENGINE/CYLINDER HEAD/CYLIN- DER HEAD COVER(S) - REMOVAL).
(16) Remove the EGR tube. Discard the gasket, for
right side only.
(17) Remove lower intake manifold (Refer to 9 - ENGINE/MANIFOLDS/INTAKE REMOVAL). Discard the flange side gaskets and the front and rear cross-over gaskets.
MANIFOLD
(18) Disconnect exhaust pipe from exhaust mani-
fold.
(19) Remove exhaust manifolds and gaskets (Refer to 9 - ENGINE/MANIFOLDS/EXHAUST MANIFOLD - REMOVAL).
(20) Remove rocker arm assemblies and push rods (Refer to 9 - ENGINE/CYLINDER HEAD/ROCKER ARM / ADJUSTER ASSY - REMOVAL). Identify to ensure installation in original locations.
DR
(21) Remove the head bolts from each cylinder head and remove cylinder heads. Discard the cylin- der head gasket.
(22) Remove spark plugs.
CLEANING
Clean all surfaces of cylinder block and cylinder heads. Be sure material does not fall into the lifters and surrounding valley.
Clean cylinder block front and rear gasket surfaces
using a suitable solvent.
Clean the exhaust manifold to cylinder head mat-
ing areas.
INSPECTION
Inspect all surfaces with a straightedge if there is any reason to suspect leakage. The out-of-flatness specifications are 0.0007 mm/mm (0.0004 inch/inch), 0.127 mm/152 mm (0.005 inch/6 inches) any direction or 0.254 mm (0.010 inch) overall across head. If exceeded, either replace head or lightly machine the head surface.
The
cylinder head surface
finish should be
1.78-4.57 microns (15-80 microinches).
Inspect push rods. Replace worn or bent rods. Inspect rocker arms. Replace if worn or scored.
INSTALLATION
(1) Position the new cylinder head gaskets onto
the cylinder block.
and cylinder block.
(2) Position the cylinder heads onto head gaskets
(Fig. 9):
(3) Tighten the cylinder head bolts in two steps † Step 1—Tighten all cylinder head bolts, † Step 2—Tighten all cylinder head bolts, †
sequence, to 143 N·m (105 ft. lbs.) torque.
sequence, to 58 N·m (43 ft. lbs.) torque.
in
in
CAUTION: When tightening the rocker arm bolts, make sure the piston in that cylinder is NOT at TDC. Contact between the valves and piston could occur.
Fig.9CylinderHeadBoltTighteningSequence
DR CYLINDER HEAD (Continued)
ENGINE 8.0L
9 - 373
(4) Install push rods and rocker arm assemblies in their original position (Refer to 9 - ENGINE/CYLIN- DER HEAD/ROCKER ARM / ADJUSTER ASSY - INSTALLATION).
(5) Install
lower intake manifold (Refer to 9 -
MANIFOLD
ENGINE/MANIFOLDS/INTAKE INSTALLATION).
(6) Install the upper intake manifold onto the lower intake manifold (Refer to 9 - ENGINE/MANI- FOLDS/INTAKE MANIFOLD - INSTALLATION).
(7) Install the exhaust manifolds and new gaskets to 9 - ENGINE/MANIFOLDS/EXHAUST
(Refer MANIFOLD - INSTALLATION).
(8) Install exhaust pipe to the exhaust manifold.
Tighten the bolts to 34 n·m (25 ft. lbs.) torque.
(9) Using a new gasket, position the EGR tube to the intake manifold and the exhaust manifold. Tighten the EGR tube nut to 34 N·m (25 ft. lbs.) torque. Tighten the bolts to 20 N·m (174 in. lbs.) torque.
(10) Install
the heat shields and the washers. Make sure that heat shields tabs hook over the exhaust gasket. Tighten the nuts to 15 N·m (132 in. lbs.) torque.
(11) Adjust and Install the spark plugs (Refer to 8
CONTROL/SPARKELECTRICAL/IGNITION
PLUG - INSTALLATION).
(12) Install coil packs and bracket. Tighten the bracket bolts to 21 N·m (190 in. lbs.) torque. Connect the coil wires.
(13) Connect heat indicator sending unit wire. (14) Connect the heater hoses and bypass hose. (15) Connect
the accelerator linkage and if so equipped, the speed control and transmission kick- down cables.
(16) Install the fuel line (Refer to 14 - FUEL SYS- TEM/FUEL DELIVERY/QUICK CONNECT FIT- TING - STANDARD PROCEDURE).
(17) Install the generator (Refer to 8 - ELECTRI- CAL/CHARGING/GENERATOR - INSTALLATION) and drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION).
(18) Install
intake manifold-to-generator bracket support rod. Tighten the bolts to 41 N·m (30
ft. lbs.) torque.the
(19) The cylinder head cover gasket can be used again. Install the gasket onto the head rail. For the left side the number tab is at the front of engine with the number up. For the right side the number tab is at the rear of engine with the number up.
CAUTION: The cylinder head cover fasteners have a special plating. DO NOT use alternative fasteners.
(20) Install cylinder head cover (Refer to 9 - ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S) - INSTALLATION).
(21) Install closed crankcase ventilation system. (22) Connect the evaporation control system. (23) Install the air cleaner. (24) Fill cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
(25) Connect the negative cable to the battery. (26) Check for leaks (fuel, oil, antifreeze, etc.).
CYLINDER HEAD COVER(S) DESCRIPTION
Die-cast magnesium cylinder head covers (Fig. 10) reduce noise and provide a good sealing surface. A steel backed silicon gasket is used with the cylinder head cover. This gasket can be used again.
Fig.10CylinderHeadCover
1 - CYLINDER HEAD COVER
REMOVAL
Die-cast magnesium cylinder head covers (Fig. 12) reduce noise and provide a good sealing surface. A steel backed silicon gasket is used with the cylinder head cover (Fig. 11).
(1) Disconnect the negative cable from the battery. (2) Disconnect closed ventilation system and evap- oration control system from cylinder head cover. Identify each system for installation.
(3) Remove the upper intake manifold to remove the right side head cover (Refer to 9 - ENGINE/ MANIFOLDS/INTAKE MANIFOLD - REMOVAL).
ENGINE 8.0L
9 - 374
CYLINDER HEAD COVER(S) (Continued)(4) Remove cylinder head cover bolts and stud bolts. Remove the covers and gaskets (Fig. 11). The gasket may be used again.
DR
proper positions (Fig. 12). Tighten the stud bolts and the bolts to 16 N·m (144 in. lbs.) torque.
Fig.11CylinderHeadCoverGaskets
1 - CYLINDER HEAD COVER GASKETS 2 - TAB WITH NUMBER UP
CLEANING
Clean cylinder head cover gasket surface. Clean head rail, if necessary.
INSPECTION
Inspect cover for distortion and straighten, if nec-
essary.
Check the gasket for use in head cover installation.
If damaged, use a new gasket.
INSTALLATION
(1) Check the gasket for use in head cover instal-
lation. If damaged, use a new gasket.
(2) Install the gasket onto the head rail. For the left side the number tab is at the front of engine with the number up. For the right side the number tab is at the rear of engine with the number up.
CAUTION: The cylinder head cover fasteners have a special plating. DO NOT use alternative fasteners.
(3) Position the cylinder head cover onto the gas- ket. Install the stud bolts and hex head bolts in the
Fig.12CylinderHeadCovers
1 - CYLINDER HEAD COVER 2 - CYLINDER HEAD COVER GASKET
(4) If removed, install the upper intake manifold (Refer to 9 - ENGINE/MANIFOLDS/INTAKE MANI- FOLD - INSTALLATION).
(5) Install closed crankcase ventilation system and evaporation control system onto the proper head cover. DO NOT switch the systems.
(6) Connect the negative cable to the battery. (7) Start engine and check for leaks.
DR
ENGINE 8.0L
9 - 375
INTAKE/EXHAUST VALVES & SEATS DESCRIPTION
The valves (Fig. 13) are arranged in-line and inclined 18°. The rocker pivot support and the valve guides are cast integral with the heads.
Fig.14PositioningValveSpacerTool(Typical)
1 - VALVE 2 - SPACER TOOL
Fig.13IntakeandExhaustValves—8.0LEngine
1 - MARGIN 2 - VALVE SPRING RETAINER LOCK GROOVE 3 - STEM 4 - FACE
STANDARD PROCEDURE
VALVE SERVICE
VALVE GUIDES
Measure valve stem guide clearance as follows: (1) Install Black Valve Guide Sleeve Tool C-6819
over valve stem for the INTAKE valve and install valve (Fig. 14). The special sleeve places the valve at the correct height for checking with a dial indicator. (2) Install Silver Valve Guide Sleeve Tool C-6818
over valve stem for the EXHAUST valve and install valve. The special sleeve places the valve at the cor- rect height for checking with a dial indicator.(3) Attach Dial Indicator Tool C-3339 to cylinder head and set it at right angle of valve stem being measured (Fig. 15).
(4) Move valve to and from the indicator. The total dial indicator reading should not exceed 0.432 mm (0.017 inch). Ream the guides for valves with over- size stems if dial indicator reading is excessive or if the stems are scuffed or scored.
Service valves with oversize stems are available as
shown below
Fig.15MeasuringValveGuideWear
1 - VALVE 2 - SPECIAL TOOL C-3339
REAMER SIZE CHART
REAMER O/S
VALVE GUIDE SIZE
0.076 mm (0.003 in.) 0.381 mm (0.015 in.)
8.026 - 8.052 mm (0.316 - 0.317 in.) 8.331 - 8.357 mm (0.316 - 0.329 in.)
(5) Slowly turn reamer by hand and clean guide thoroughly before installing new valve. Ream the valve guides from standard to 0.381 mm (0.015
inch). Use a 2 step procedure so the valve guides are reamed true in relation to the valve seat:† Step 1—Ream to 0.0763 mm (0.003 inch). † Step 2—Ream to 0.381 mm (0.015 inch).ENGINE 8.0L
9 - 376
INTAKE/EXHAUST VALVES & SEATS (Continued) REFACING VALVES AND VALVE SEATSThe intake and exhaust valves have a 45° face
angle and a 45° to 44 1/2° seat angle (Fig. 16).
DR
Fig.16ValveFaceandSeatAngles
1 - CONTACT POINT
VALVE FACE AND SEAT ANGLES CHART
ITEM
DESCRIPTION SPECIFICATION SEAT WIDTH
1.016 - 1.524
mm
INTAKE
(0.040 - 0.060
in.)
SEAT WIDTH
1.016 - 1.524
mm
EXHAUST
(0.040 - 0.060
FACE ANGLE (INT. and EXT.) SEAT ANGLE (INT. and EXT.)
CONTACT SURFACE
in.)
45°
441⁄2°
—
VALVES
Inspect the remaining margin after the valves are refaced (Fig. 17). Valves with less than 1.190 mm (0.047 inch) margin should be discarded.
VALVE SEATS
(1) When refacing valve seats, it is important that the correct size valve guide pilot be used for reseat- ing stones. A true and complete surface must be obtained.
Fig.17IntakeandExhaustValves
1 - MARGIN 2 - VALVE SPRING RETAINER LOCK GROOVE 3 - STEM 4 - FACE
(2) Measure the concentricity of valve seat using a dial indicator. Total runout should not exceed 0.038
mm (0.0015 inch) total indicator reading.(3) Inspect the valve seat with Prussian blue to determine where the valve contacts the seat. To do this, coat valve seat LIGHTLY with Prussian blue then set valve in place. Rotate the valve with light pressure. If the blue is transferred to the center of valve face, contact is satisfactory. If the blue is trans- ferred to the top edge of valve face, lower valve seat with a 15° stone. If the blue is transferred to bottom edge of valve face raise valve seat with a 60° stone. (4) When seat is properly positioned the width of valve seats should be 1.016-1.524 mm (0.040-0.060
inch).VALVE SPRING INSPECTION
Whenever valves have been removed for inspection, reconditioning or replacement, valve springs should be tested. As an example the compression length of the spring to be tested is 1-5/16 inch. Turn table of Universal Valve Spring Tester Tool until surface is in line with the 1-5/16 inch mark on the threaded stud. Be sure the zero mark is to the front (Fig. 18). Place spring over stud on the table and lift compressing lever to set tone device. Pull on torque wrench until ping is heard. Take reading on torque wrench at this instant. Multiply this reading by 2. This will give the spring load at test length. Fractional measurements are indicated on the table for finer adjustments. Refer to specifications to obtain specified height and allowable tensions. Discard the springs that do not meet specifications.
DR INTAKE/EXHAUST VALVES & SEATS (Continued)
ENGINE 8.0L
9 - 377
Fig.18TestingValveSpringforCompressed
1 - TORQUE WRENCH 2 - VALVE SPRING TESTER
REMOVAL
REMOVAL—VALVE STEM SEALS
NOTE: This procedure is done with the cylinder head installed.
(1) Disconnect the negative cable from the battery. (2) Set engine basic timing to Top Dead Center
(TDC) and remove air cleaner.
(3) Remove cylinder head covers (Refer to 9 - ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S) - REMOVAL) and spark plugs (Refer to 8
CONTROL/SPARK PLUG - REMOVAL).ELECTRICAL/IGNITION
(4) Using suitable socket and flex handle at crank- shaft retaining bolt, turn engine so that the piston of the cylinder to be worked on, is at TDC on the com- pression stroke.
(5) Remove rocker arms (Refer to 9 - ENGINE/ CYLINDER HEAD/ROCKER ARM / ADJUSTER ASSY - REMOVAL).
(6) With air hose attached to an adapter installed in the spark plug hole, apply 620-689 kPa (90-100
psi) air pressure.Valve
(7) Using
Tool MD-998772A with adapter 6716A (Fig. 19), compress valve spring and remove retainer valve locks and valve spring.
Compressor
Spring
(8) Remove the valve stem seal.
Fig.19ValveSpringCompressorMD-998772Awith
Adaptor6716-AandScrew6765
1 - SPECIAL TOOL MD 998772A 2 - SPECIAL TOOL 6765
3 - SPECIAL TOOL 6716A 4 - AIR HOSEREMOVAL—VALVES AND VALVE SPRINGS
(1) Remove the cylinder head (Refer ENGINE/CYLINDER HEAD - REMOVAL).
to 9 -
(2) Special studs must be used to adapt the Valve Spring Compressor Tool to the V-10 cylinder head (Fig. 20). Install the metric end into the Special Tool MD998772A and the 5/16 end into the cylinder head.
Fig.20SpecialStuds6715forV-10Engine
1 - SPECIAL TOOL 6715
ENGINE 8.0L
9 - 378
INTAKE/EXHAUST VALVES & SEATS (Continued)(3) Compress valve springs using Valve Spring Compressor Tool MD-998772A with Adapter 6716A and Screw 6765 (Fig. 21). Tap the retainer using a brass drift and ball peen hammer to loosen locks away from retainer.
DR
Fig.22PositioningValvewithToolC-3973
1 - VALVE 2 - SPACER TOOL
Fig.23MeasuringValveGuideWear
1 - VALVE 2 - SPECIAL TOOL C-3339
stems if dial indicator reading is excessive or if the stems are scuffed or scored.
INSTALLATION
INSTALLATION—VALVE STEM SEAL (1) Install new seal onto valve stem. (2) Position valve spring onto valve stem. (3) Position Valve Spring Compressor with Adapter
Studs onto cylinder head
(4) Compress valve spring and install retainer
valve locks.
hole.
Studs.
(5) Remove air hose and adapter from spark plug
(6) Remove Valve Spring Compressor and Adapter
(7) Install rocker arms (Refer to 9 - ENGINE/CYL- INDER HEAD/ROCKER ARM / ADJUSTER ASSY - INSTALLATION).
Fig.21ValveSpringCompressorMD-998772Awith
Adaptor6716-AandScrew6765
1 - SPECIAL TOOL MD 998772A 2 - SPECIAL TOOL 6765
3 - SPECIAL TOOL 6716A 4 - AIR HOSE(4) Remove valve retaining locks, valve spring retainers and valve springs. Check for abnormal wear, replace as required.
(5) Remove the valve stem seals. (6) Before removing valves, remove any burrs from valve stem lock grooves to prevent damage to the valve guides. Identify valves to ensure installation in original location.
CLEANING
Clean valves thoroughly. Discard burned, warped,
or cracked valves.
Remove carbon and varnish deposits from inside of
valve guides with a reliable guide cleaner.
INSPECTION
Measure valve stems for wear. If wear exceeds
0.051 mm (0.002 in.), replace the valve.
Measure valve stem guide clearance as follows: (1) Install Valve Guide Sleeve Tool C-3973 over valve stem and install valve (Fig. 22). The special sleeve places the valve at the correct height for checking with a dial indicator.
(2) Attach dial indicator Tool C-3339 to cylinder head and set it at right angles to valve stem being measured (Fig. 23).
(3) Move valve to and from the indicator. The total dial indicator reading should not exceed 0.432 mm (0.017 in.). Ream the guides for valves with oversize
DR INTAKE/EXHAUST VALVES & SEATS (Continued)
ENGINE 8.0L
9 - 379
(8) The cylinder head cover gasket can be used again. Install the gasket onto the head rail. For the left side the number tab is at the front of engine with the number up. For the right side the number tab is at the rear of engine with the number up.
CAUTION: The cylinder head cover fasteners have a special plating. DO NOT use alternative fasteners.
(9) Install
cylinder head cover
to 9 - ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S) - INSTALLATION) (Fig. 24).
(Refer
