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TRANSMISSION - NV3500 - SPECIAL


TOOLS, MANUAL . . . . . . . . . . . . . . . . . . . . . 21-40


TRANSMISSION - NV3500 -


SPECIFICATIONS, MANUAL . . . . . . . . . . . . . 21-39


TRANSMISSION - NV4500 - ASSEMBLY,


MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-61


TRANSMISSION - NV4500 - CLEANING,


MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-60


TRANSMISSION - NV4500 -


DESCRIPTION, MANUAL . . . . . . . . . . . . . . . 21-42


TRANSMISSION - NV4500 - DIAGNOSIS


AND TESTING, MANUAL . . . . . . . . . . . . . . . 21-43


TRANSMISSION - NV4500 -


DISASSEMBLY, MANUAL . . . . . . . . . . . . . . . 21-44


TRANSMISSION - NV4500 -


INSPECTION, MANUAL . . . . . . . . . . . . . . . . 21-60


TRANSMISSION - NV4500 -


INSTALLATION, MANUAL . . . . . . . . . . . . . . 21-77


TRANSMISSION - NV4500 - OPERATION,


MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-42


TRANSMISSION - NV4500 - REMOVAL,


MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-43


TRANSMISSION - NV4500 - SPECIAL


TOOLS, MANUAL . . . . . . . . . . . . . . . . . . . . . 21-79


TRANSMISSION - NV4500 -


SPECIFICATIONS, MANUAL . . . . . . . . . . . . . 21-79


TRANSMISSION - NV5600 - ASSEMBLY,


MANUAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-105


TRANSMISSION - NV5600 -


DESCRIPTION, MANUAL . . . . . . . . . . . . . . . 21-87


TRANSMISSION - NV5600 - DIAGNOSIS


AND TESTING, MANUAL . . . . . . . . . . . . . . . 21-89


TRANSMISSION - NV5600 -


DISASSEMBLY, MANUAL . . . . . . . . . . . . . . . 21-90


TRANSMISSION - NV5600 -


INSPECTION, MANUAL . . . . . . . . . . . . . . . 21-104


TRANSMISSION - NV5600 -


INSTALLATION, MANUAL . . . . . . . . . . . . . 21-120


TRANSMISSION - NV5600 - OPERATION,


MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-89


TRANSMISSION - NV5600 - REMOVAL,


MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-89


TRANSMISSION - NV5600 - SPECIAL


TOOLS, MANUAL . . . . . . . . . . . . . . . . . . . . 21-122


TRANSMISSION CLUTCH AND BAND


OPERATION - DIAGNOSIS AND TESTING, AIR TESTING . . . . . . . . . 21-143,21-324


TRANSMISSION CLUTCH OPERATION -


DIAGNOSIS AND TESTING, AIR CHECKING . . . . . . . . . . . . . . . . . . . . . . . . . 21-494


TRANSMISSION CONTROL MODULE -


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 8E-19


TRANSMISSION CONTROL MODULE -


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 8E-19


TRANSMISSION CONTROL RELAY -


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . 21-581


TRANSMISSION CONTROL RELAY -


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . 21-581


TRANSMISSION CROSSMEMBER -


INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 13-25


TRANSMISSION CROSSMEMBER -


REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 13-24


TRANSMISSION FILL - STANDARD


PROCEDURE . . . . . . . . . . . 21-203,21-383,21-544


TRANSMISSION FLUID - DESCRIPTION,


AUTOMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4


TRANSMISSION FLUID - OPERATION,


AUTOMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-5


TRANSMISSION RANGE SENSOR -


DESCRIPTION . . . . . . . . . . 21-263,21-441,21-581


TRANSMISSION RANGE SENSOR -


INSTALLATION . . . . . . . . . . . . . . . . 21-266,21-444


TRANSMISSION RANGE SENSOR -


OPERATION . . . . . . . . . . . . 21-263,21-441,21-581


TRANSMISSION RANGE SENSOR -


REMOVAL . . . . . . . . . . . . . . . . . . . 21-265,21-443


TRANSMISSION RANGE SENSOR (TRS) -


DIAGNOSIS AND TESTING . . . . . . 21-264,21-442


TRANSMISSION SHIFT INTERLOCK -


ADJUSTMENTS, BRAKE . . . 21-195,21-376,21-540


TRANSMISSION SHIFT INTERLOCK -


DIAGNOSIS AND TESTING, BRAKE . . . . . 21-195, 21-375,21-540


TRANSMISSION SHIFT INTERLOCK


SYSTEM - DESCRIPTION, BRAKE . . . . . . 21-194, 21-375,21-540


TRANSMISSION SHIFT INTERLOCK


SYSTEM - OPERATION, BRAKE . . 21-194,21-375, 21-540


TRANSMISSION SOLENOID/TRS


ASSEMBLY - DESCRIPTION . . . . . . . . . . . . 21-582


TRANSMISSION SOLENOID/TRS


ASSEMBLY - INSTALLATION . . . . . . . . . . . 21-583


TRANSMISSION SOLENOID/TRS


ASSEMBLY - OPERATION . . . . . . . . . . . . . 21-582


TRANSMISSION SOLENOID/TRS


TRANSMISSION, SPECIAL TOOLS - RE


ASSEMBLY - REMOVAL . . . . . . . . . . . . . . . 21-583
. . 21-189, 21-370
TRANSMISSION, SPECIAL TOOLS - RFE . . 21-535
TRANSMISSION, SPECIFICATIONS . . . . . . 21-187, 21-368,21-534


TRANSMISSION TEMPERATURE SENSOR


- DESCRIPTION . . . . . . . . . 21-267,21-445,21-583


TRANSMISSION TEMPERATURE SENSOR


- OPERATION . . . . . . . . . . . 21-267,21-445,21-583


TRANSMITTER - DESCRIPTION,


UNIVERSAL . . . . . . . . . . . . . . . . . . . . . . . . 8M-11


TRANSMITTER - DIAGNOSIS AND


TESTING, REMOTE KEYLESS ENTRY . . . . . . 8N-8


TRANSMITTER - DIAGNOSIS AND


TESTING, UNIVERSAL . . . . . . . . . . . . . . . . 8M-12


TRANSMITTER - OPERATION,


UNIVERSAL . . . . . . . . . . . . . . . . . . . . . . . . 8M-12


TRANSMITTER - SPECIFICATIONS,


REMOTE KEYLESS ENTRY . . . . . . . . . . . . . 8N-10


TRANSMITTER BATTERIES - STANDARD


PROCEDURE, RKE . . . . . . . . . . . . . . . . . . . . . 8N-9


TRANSMITTER CODES - STANDARD


PROCEDURE, ERASING . . . . . . . . . . . . . . . 8M-12


TRANSMITTER CODES - STANDARD


PROCEDURE, SETTING . . . . . . . . . . . . . . . . 8M-12


TRANSMITTER CUSTOMER


PREFERENCES - STANDARD PROCEDURE, RKE . . . . . . . . . . . . . . . . . . . . . 8N-9


TRANSMITTER PROGRAMING -


STANDARD PROCEDURE, RKE . . . . . . . . . . 8N-10


TRANSPONDER PROGRAMMING,


STANDARD PROCEDURE - SENTRY KEY IMMOBILIZER SYSTEM . . . . . . . . . . . . . 8Q-4
TRAY - DESCRIPTION, BATTERY . . . . . . . . . 8F-17
. . . . . . . . 8F-18
TRAY - INSTALLATION, BATTERY TRAY - OPERATION, BATTERY . . . . . . . . . . 8F-17
TRAY - REMOVAL, BATTERY . . . . . . . . . . . . 8F-17
TREAD WEAR INDICATORS - DIAGNOSIS


AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . 22-7


TRIM - INSTALLATION, B-PILLAR


LOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-65
TRIM - INSTALLATION, B-PILLAR UPPER . . 23-65
TRIM - INSTALLATION, COWL . . . . . . . . . . 23-67
TRIM - INSTALLATION, C-PILLAR


LOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-68
TRIM - INSTALLATION, C-PILLAR UPPER . . 23-68
TRIM - INSTALLATION, REAR CAB BACK


PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-70
TRIM - REMOVAL, B-PILLAR LOWER . . . . . 23-64
. . . . . 23-65
TRIM - REMOVAL, B-PILLAR UPPER TRIM - REMOVAL, COWL . . . . . . . . . . . . . . 23-67
TRIM - REMOVAL, C-PILLAR LOWER . . . . . 23-67
TRIM - REMOVAL, C-PILLAR UPPER . . . . . 23-68
TRIM - REMOVAL, REAR CAB BACK


PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-70


TRIM COVER - INSTALLATION, REAR


DOOR SILL . . . . . . . . . . . . . . . . . . . . . . . . . 23-72


TRIM COVER - REMOVAL, REAR DOOR


SILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-72
TRIM PANEL - INSTALLATION . . . . . . 23-24,23-33
TRIM PANEL - REMOVAL . . . . . . . . . 23-24,23-33
TRIM/GRAB HANDLE - INSTALLATION,


A-PILLAR . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-64


TRIM/GRAB HANDLE - REMOVAL,


A-PILLAR . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-64
TRIP DEFINITION - DESCRIPTION . . . . . . . . . 25-4
TROUBLE CODES - DESCRIPTION,


DIAGNOSTIC . . . . . . . . . . . . . . . . . . . . . . . . . 25-1
. . . . . . 24-48


TUBE - DESCRIPTION, A/C ORIFICE TUBE - DIAGNOSIS AND TESTING, FIXED


ORIFICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-48


TUBE / HOSE ASSEMBLY -


INSTALLATION, REAR . . . . . . . . . . . . . . . . . . . 5-9


TUBE / HOSE ASSEMBLY - REMOVAL,


REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
TUBE - INSTALLATION, A/C ORIFICE . . . . . . 24-49
. . . . . . . . 24-48
TUBE - OPERATION, A/C ORIFICE TUBE - REMOVAL, A/C ORIFICE . . . . . . . . . 24-49
. . . . . . . . . . 11-14
TURBOCHARGER - CLEANING TURBOCHARGER - DESCRIPTION . . . . . . . . 11-11
TURBOCHARGER - INSPECTION . . . . . . . . . 11-14
. . . . . . . 11-14
TURBOCHARGER - INSTALLATION TURBOCHARGER - OPERATION . . . . . . . . . 11-11
TURBOCHARGER - REMOVAL . . . . . . . . . . . 11-13
TURBOCHARGER BOOST PRESSURE -


DIAGNOSIS AND TESTING . . . . . . . . . . . . . 11-10
TURN LAMP - INSTALLATION . . . . . . . . . . . 8L-22
TURN LAMP - REMOVAL . . . . . . . . . . . . . . 8L-22
TURN SIGNAL INDICATOR -


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 8J-39
TURN SIGNAL INDICATOR - OPERATION . . 8J-39
TURN SIGNAL SYSTEM - DESCRIPTION . . . 8L-17
TURN SIGNAL SYSTEM - OPERATION . . . . 8L-18
TURNING LOOP ADJUSTER -


INSTALLATION, SEAT BELT . . . . . . . . . . . . . 8O-50


TURNING LOOP ADJUSTER - REMOVAL,


SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . 8O-50


UNDER SEAT STORAGE BIN -


INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-81
UNDER SEAT STORAGE BIN - REMOVAL . . . . 23-81
UNDER SEAT STORAGE BIN COVERING -


INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-81


UNDER SEAT STORAGE BIN COVERING -


REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 23-81


UNDER SEAT STORAGE BIN LATCH -


INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-81


UNDER SEAT STORAGE BIN LATCH -


REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 23-81
UNDERHOOD LAMP - INSTALLATION . . . . . 8L-22
UNDERHOOD LAMP - REMOVAL . . . . . . . . . 8L-22
UNDERHOOD LAMP UNIT -


INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 8L-23
. . . . 8L-22
UNDERHOOD LAMP UNIT - REMOVAL . . . . . . 8L-15
UNIT - ADJUSTMENTS, HEADLAMP UNIT - ASSEMBLY, OVERDRIVE . . 21-228,21-406
UNIT - CLEANING, OVERDRIVE . . . 21-227,21-405
. . . . . 21-220, UNIT - DISASSEMBLY, OVERDRIVE 21-399
. 21-227,21-406


UNIT - INSPECTION, OVERDRIVE UNIT - INSTALLATION, CENTER HIGH


MOUNTED STOP LAMP . . . . . . . . . . . . . . . . 8L-10
UNIT - INSTALLATION, HEADLAMP . . . . . . . 8L-15
UNIT - INSTALLATION, LICENSE PLATE


UNIT - INSTALLATION, OVERDRIVE


LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-16
. . . . . 21-236, 21-414
UNIT - INSTALLATION, TAIL LAMP . . . . . . . 8L-21
UNIT - INSTALLATION, UNDERHOOD


LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-23


UNIT - REMOVAL, CENTER HIGH


MOUNTED STOP LAMP . . . . . . . . . . . . . . . . 8L-10
UNIT - REMOVAL, HEADLAMP . . . . . . . . . . 8L-15
UNIT - REMOVAL, LICENSE PLATE LAMP . . 8L-16
UNIT - REMOVAL, OVERDRIVE . . . 21-220,21-398
UNIT - REMOVAL, TAIL LAMP . . . . . . . . . . . 8L-21
UNIT - REMOVAL, UNDERHOOD LAMP . . . 8L-22
UNIT / SENSOR - DESCRIPTION, FUEL


LEVEL SENDING . . . . . . . . . . . . . . . . . 14-68,14-7


UNIT / SENSOR - INSTALLATION, FUEL


LEVEL SENDING . . . . . . . . . . . . . . . . . . . . . . 14-8


UNIT / SENSOR - OPERATION, FUEL


LEVEL SENDING . . . . . . . . . . . . . . . . . 14-68,14-7


UNIT / SENSOR - REMOVAL, FUEL


LEVEL SENDING . . . . . . . . . . . . . . . . . . . . . . 14-7


UNIVERSAL JOINTS - ASSEMBLY,


SINGLE CARDAN . . . . . . . . . . . . . . . . . . . . . . . 3-9


UNIVERSAL JOINTS - DISASSEMBLY,


SINGLE CARDAN . . . . . . . . . . . . . . . . . . . . . . . 3-9


UNIVERSAL TRANSMITTER -


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 8M-11


UNIVERSAL TRANSMITTER - DIAGNOSIS


AND TESTING . . . . . . . . . . . . . . . . . . . . . . . 8M-12
UNIVERSAL TRANSMITTER - OPERATION . 8M-12
UPPER BALL JOINT - DIAGNOSIS AND


TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
UPPER BALL JOINT - INSTALLATION . . . . . . 2-33
UPPER BALL JOINT - REMOVAL . . . . . . . . . . 2-33
UPPER CONTROL ARM - INSTALLATION . . . 2-27
UPPER CONTROL ARM - REMOVAL . . . . . . . 2-27


DR


INDEX


37


Description


Group-Page


Description


Group-Page


Description


Group-Page


UPPER RADIATOR CROSSMEMBER -


INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-42


UPPER RADIATOR CROSSMEMBER -


REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 23-42


UPPER STEERING COUPLING -


INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 19-14


UPPER STEERING COUPLING -


REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 19-13
UPPER TRIM - INSTALLATION, B-PILLAR . . 23-65
UPPER TRIM - INSTALLATION, C-PILLAR . . 23-68
. . . . . 23-65
UPPER TRIM - REMOVAL, B-PILLAR UPPER TRIM - REMOVAL, C-PILLAR . . . . . 23-68
UPSHIFT INDICATOR - DESCRIPTION . . . . . 8J-40
UPSHIFT INDICATOR - OPERATION . . . . . . . 8J-40
USAGE - DESCRIPTION, FASTENER . . . . . Intro.-9
USE WIRING DIAGRAMS -


DESCRIPTION, HOW TO . . . . . . . . . . . . . 8W-01-1


USING MICRO 420 BATTERY TESTER -


STANDARD PROCEDURE . . . . . . . . . . . . . . . 8F-12
. . . . . . . . . . . . . 25-12
. . . . . . . . . . . . . . . 25-12


V-10 - DESCRIPTION, 8.0L V-10 - OPERATION, 8.0L V-10 ENGINE - IGNITION COIL


RESISTANCE, 8.0L . . . . . . . . . . . . . . . . . . . . . 8I-6


V-10 ENGINE - SPARK PLUG CABLE


ORDER, 8.0L . . . . . . . . . . . . . . . . . . . . . . . . . 8I-5


V-10 OR DIESEL ENGINE -


INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 8R-17


V-10 OR DIESEL ENGINE -


INSTALLATION, EXCEPT . . . . . . . . . . . . . . . 8R-17
. . . . 8R-16


V-10 OR DIESEL ENGINE - REMOVAL V-10 OR DIESEL ENGINE - REMOVAL,


EXCEPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-16
. . . . . . . . 8I-4
. . . . 8I-6


V-6 - ENGINE FIRING ORDER, 3.7L V-6 - IGNITION COIL RESISTANCE, 3.7L V-6/ 4.7L V-8 - DIAGNOSIS AND


TESTING, PCV VALVE - 3.7L . . . . . . . . . . . . 25-19


V-8 - DIAGNOSIS AND TESTING,


DISTRIBUTOR CAP - 5.9L . . . . . . . . . . . . . . 8I-18


V-8 - DIAGNOSIS AND TESTING,


DISTRIBUTOR ROTOR - 5.9L . . . . . . . . . . . . 8I-19


V-8 - DIAGNOSIS AND TESTING, PCV


VALVE - 3.7L V-6/ 4.7L . . . . . . . . . . . . . . . . 25-19


V-8 - DIAGNOSIS AND TESTING, PCV


VALVE - 5.9L . . . . . . . . . . . . . . . . . . . . . . . . 25-19
. . . . . . . . 8I-4
. . . . . . . . 8I-4
. . . . 8I-6
. . . . 8I-6


V-8 - ENGINE FIRING ORDER, 4.7L V-8 - ENGINE FIRING ORDER, 5.9L V-8 - IGNITION COIL RESISTANCE, 4.7L V-8 - IGNITION COIL RESISTANCE, 5.7L V-8 ENGINE - FIRING ORDER / CABLE


ROUTING, 5.7L . . . . . . . . . . . . . . . . . . . . . . . . 8I-4


VAC LEAK DETECTION ASSY -


VAC LEAK DETECTION ASSY -


INSTALLATION, NATURAL . . . . . . . . . . . . . . 25-24


VAC LEAK DETECTION ASSY -


OPERATION, NATURAL . . . . . . . . . . . . . . . . 25-23


VAC LEAK DETECTION ASSY -


REMOVAL, NATURAL . . . . . . . . . . . . . . . . . . 25-24
VACUUM LINES - DESCRIPTION . . . . . . . . . 25-22
VACUUM RESERVOIR - DESCRIPTION . . . . . 8P-9
VACUUM RESERVOIR - DIAGNOSIS AND


TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8P-9
VACUUM RESERVOIR - INSTALLATION . . . 8P-10
VACUUM RESERVOIR - OPERATION . . . . . . . 8P-9
VACUUM RESERVOIR - REMOVAL . . . . . . . 8P-10
VACUUM SUPPLY TEST - DIAGNOSIS


AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . 8P-2


VALVE - 3.7L V-6/ 4.7L V-8 - DIAGNOSIS


AND TESTING, PCV . . . . . . . . . . . . . . . . . . . 25-19


VALVE - 5.9L V-8 - DIAGNOSIS AND


TESTING, PCV . . . . . . . . . . . . . . . . . . . . . . . 25-19


VALVE - CLEANING, OIL PRESSURE


RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-343


VALVE - DESCRIPTION, CASCADE


OVERFLOW . . . . . . . . . . . . . . . . . . . . . . . . . 14-77
. . . . . . . . . . 8R-8


VALVE - DESCRIPTION, CHECK VALVE - DESCRIPTION, FUEL PRESSURE


LIMITING . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-72


VALVE - DESCRIPTION, HIGH PRESSURE


RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-35
VALVE - DESCRIPTION, PCV . . . . . . . . . . . . 25-16
VALVE - DESCRIPTION, RWAL . . . . . . . . . . . 5-44
VALVE - DESCRIPTION, SOLENOID


SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-574


VALVE - DESCRIPTION, TORQUE


CONVERTER DRAINBACK . . . . . . . 21-262,21-440


VALVE - INSPECTION, OIL PRESSURE


RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-343


VALVE - INSTALLATION, CHECK . . . . . . . . . . 8R-9
VALVE - INSTALLATION, FUEL


PRESSURE LIMITING . . . . . . . . . . . . . . . . . 14-73


VALVE - INSTALLATION, OIL PRESSURE


RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-343
VALVE - INSTALLATION, RWAL . . . . . . . . . . . 5-45
VALVE - OPERATION, CASCADE


OVERFLOW . . . . . . . . . . . . . . . . . . . . . . . . . 14-77
. . . . . . . . . . . . 8R-8


VALVE - OPERATION, CHECK VALVE - OPERATION, FUEL PRESSURE


LIMITING . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-72


VALVE - OPERATION, HIGH PRESSURE


RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-36
VALVE - OPERATION, PCV . . . . . . . . . . . . . . 25-17
VALVE - OPERATION, RWAL . . . . . . . . . . . . . 5-44
VALVE - OPERATION, SOLENOID SWITCH . 21-574
VALVE - OPERATION, TORQUE


CONVERTER DRAINBACK . . . . . . . 21-262,21-440
VALVE - REMOVAL, CHECK . . . . . . . . . . . . . . 8R-8
VALVE - REMOVAL, FUEL PRESSURE


LIMITING . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-72


VALVE - REMOVAL, OIL PRESSURE


RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-343
. . . . . . . . . . . . . . 5-45


VALVE - REMOVAL, RWAL VALVE - STANDARD PROCEDURE,


TORQUE CONVERTER DRAINBACK . . . . . 21-262, 21-440
VALVE BODY - ADJUSTMENTS . . . 21-308,21-487
VALVE BODY - ASSEMBLY . . . . . . 21-299,21-477, 21-590
VALVE BODY - CLEANING . . 21-298,21-476,21-588
VALVE BODY - DESCRIPTION . . . . 21-267,21-445, 21-584
. . . 21-287,21-465, 21-586
VALVE BODY - INSPECTION . . . . . 21-298,21-476, 21-588
VALVE BODY - INSTALLATION . . . 21-307,21-486, 21-590
. . . . . 21-272,21-450, 21-585
. 21-286,21-464,21-585


VALVE BODY - DISASSEMBLY


VALVE BODY - OPERATION


VALVE BODY - REMOVAL VALVE CABLE - ADJUSTMENTS,


THROTTLE . . . . . . . . . . . . . . . . . . . 21-255,21-432


VALVE CABLE - DESCRIPTION,


THROTTLE . . . . . . . . . . . . . . . . . . . 21-254,21-432
VALVE GUIDE SEALS - DESCRIPTION . . 9-31,9-36
VALVE GUIDES - DESCRIPTION . . . . 9-106,9-197
VALVE LASH ADJUSTMENT AND


VERIFICATION - STANDARD PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . 9-308


PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . 9-375
VALVE SPRINGS - DESCRIPTION . . . . 9-125,9-31, 9-36
. . 9-126,9-199, 9-31,9-37


VALVE SPRINGS - INSTALLATION


VALVE SPRINGS - INSTALLATION,


VALVE SPRINGS - REMOVAL


VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-379
. . 9-125,9-199,9-31, 9-37
. . . . 9-377
VALVE SPRINGS - REMOVAL, VALVES VALVE SPRINGS AND SEALS - REMOVAL . 9-308
VALVE STEM SEAL - INSTALLATION . . . . . . 9-378
VALVE STEM SEALS - DESCRIPTION . . . . . 9-126, 9-198
VALVE STEM SEALS - REMOVAL . . . . . . . . 9-377
VALVE TIMING - DESCRIPTION . . . . . . . . . . . 9-75
VALVE TIMING - OPERATION . . . . . . . . . . . . 9-75
VALVES & SEATS - CLEANING,


INTAKE/EXHAUST . . . . . . . . . . . . . . . . . . . . 9-248


VALVES & SEATS - DESCRIPTION,


INTAKE/EXHAUST . 9-122,9-246,9-27,9-305,9-375


VALVES & SEATS - INSPECTION,


INTAKE/EXHAUST . . . . . . . . . . . . . . . . . . . . 9-248


VALVES & SEATS - INSTALLATION,


INTAKE/EXHAUST . . . . . . . . . . . 9-123,9-248,9-29


VALVES & SEATS - REMOVAL,


INTAKE/EXHAUST . . . . . . . . . . . 9-122,9-248,9-28


VALVES AND VALVE SPRINGS -


INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 9-379


VALVES AND VALVE SPRINGS -


REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 9-377


VALVES, GUIDES AND SPRINGS -


STANDARD PROCEDURE . . . . . . . . . . 9-246,9-305
VAPOR CANISTER - DESCRIPTION . . . . . . . 25-22
VAPOR CANISTER - INSTALLATION . . . . . . 25-23
VAPOR CANISTER - OPERATION . . . . . . . . . 25-22


VAPOR CANISTER - REMOVAL VARIABLE BRAKE PROPORTIONING -


. . . . . . . . . . 25-22


DESCRIPTION, ELECTRONIC . . . . . . . . . . . . . 5-43


VARIABLE BRAKE PROPORTIONING -


OPERATION, ELECTRONIC . . . . . . . . . . . . . . . 5-43


VARIATION ADJUSTMENT - STANDARD


PROCEDURE, COMPASS . . . . . . . . . . . . . . . 8M-4


VEHICLE EMISSION CONTROL


INFORMATION (VECI) - DESCRIPTION . . . Intro.-3


VEHICLE IDENTIFICATION NUMBER -


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . Intro.-2


VEHICLE INFO CENTER - DESCRIPTION,


ELECTRONIC . . . . . . . . . . . . . . . . . . . . . . . . 8M-7


VEHICLE INFO CENTER - INSTALLATION,


ELECTRONIC . . . . . . . . . . . . . . . . . . . . . . . 8M-10


VEHICLE INFO CENTER - OPERATION,


ELECTRONIC . . . . . . . . . . . . . . . . . . . . . . . . 8M-8


VEHICLE INFO CENTER - REMOVAL,


ELECTRONIC . . . . . . . . . . . . . . . . . . . . . . . 8M-10


VEHICLE INFORMATION CENTER -


DIAGNOSIS AND TESTING, ELECTRONIC . . . . . . . . . . . . . . . . . . . . . . . . 8M-8


VEHICLE INFORMATION CENTER PROGRAMMING - STANDARD PROCEDURE, ELECTRONIC . . . . . . . . . . . . . 8M-8


VEHICLE SAFETY CERTIFICATION LABEL


- DESCRIPTION . . . . . . . . . . . . . . . . . . . . . Intro.-1


VEHICLE THEFT SECURITY SYSTEM,


DIAGNOSIS AND TESTING . . . . . . . . . . . . . . 8Q-3
VENT - INSTALLATION, BODY . . . . . . . . . . . 23-72
. . . . . . . . . . . . . . 23-72
VENT - REMOVAL, BODY VENT GLASS - INSTALLATION, BACKLITE . 23-87
VENT GLASS - REMOVAL, BACKLITE . . . . . . . 23-87
VERIFICATION - SERVICE PROCEDURE,


TIMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-76


VERIFICATION - STANDARD


PROCEDURE, ENGINE TIMING . . . . . . . . . . 9-165


VERIFICATION - STANDARD


PROCEDURE, TIMING . . . . . . . . . . . . . . . . . 9-348


VERIFICATION - STANDARD PROCEDURE, VALVE LASH ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . 9-308


VERIFICATION TEST - STANDARD


PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 8O-8


VIBRATION - DIAGNOSIS AND TESTING,


VIBRATION DAMPER - REMOVAL


TIRE NOISE OR . . . . . . . . . . . . . . . . . . . . . . . 22-7
VIBRATION DAMPER - INSPECTION . . . . . . 9-335
VIBRATION DAMPER - INSTALLATION . . . . 9-142, 9-209,9-263,9-335,9-392,9-55
. . 9-141,9-209, 9-263,9-335,9-392,9-54
VIEW MIRROR - INSTALLATION, SIDE . . . . 23-41
VIEW MIRROR - REMOVAL, REAR . . . . . . . 23-71
VIEW MIRROR - REMOVAL, SIDE . . . . . . . . 23-41
VIEW MIRROR FLAG - INSTALLATION,


SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-27
. . . 23-27


VIEW MIRROR FLAG - REMOVAL, SIDE VIEW MIRROR GLASS - INSTALLATION,


SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-44
VIEW MIRROR GLASS - REMOVAL, SIDE . . 23-42
VISCOUS CLUTCH - 5.9L DIESEL -


DESCRIPTION, FAN DRIVE . . . . . . . . . . . . . . 7-55


VISCOUS CLUTCH - 5.9L DIESEL -


OPERATION, FAN DRIVE . . . . . . . . . . . . . . . . 7-55


VISCOUS CLUTCH - DESCRIPTION, FAN


DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54


VISCOUS CLUTCH - OPERATION, FAN


DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54


VISCOUS FAN DRIVE - DIAGNOSIS AND


TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54


VISCOUS FAN DRIVE - DIAGNOSIS AND


TESTING, ELECTRONICLY CONTOLLED . . . . . 7-56
VISOR - INSTALLATION, SUN . . . . . . . . . . . 23-71
VISOR - REMOVAL, SUN . . . . . . . . . . . . . . . 23-71
VISOR SUPPORT - INSTALLATION, SUN . . . 23-72
. . . . . . 23-72
VISOR SUPPORT - REMOVAL, SUN . . . . . . 8E-10
VOLT SUPPLIES - DESCRIPTION, 5
VOLT SUPPLIES - OPERATION, 5
. . . . . . . . 8E-11
VOLTAGE DROP - STANDARD


PROCEDURE, TESTING FOR A . . . . . . . 8W-01-10
VOLTAGE GAUGE - DESCRIPTION . . . . . . . . 8J-40
VOLTAGE GAUGE - OPERATION . . . . . . . . . . 8J-41
VOLTAGE POTENTIAL - STANDARD


PROCEDURE, TESTING OF . . . . . . . . . . . 8W-01-9
VOLTAGE REGULATOR - DESCRIPTION . . . . 8F-27
VOLTAGE REGULATOR - OPERATION . . . . . 8F-27
VOLTAGE TEST - STANDARD


PROCEDURE, OPEN-CIRCUIT . . . . . . . . . . . 8F-10


DESCRIPTION, NATURAL . . . . . . . . . . . . . . 25-23


VALVE SERVICE, STANDARD


38


INDEX


DR


Description


Group-Page


Description


Group-Page


Description


Group-Page


VOLUME CHECK - STANDARD


PROCEDURE, OIL PUMP . . . . . . . . . . . . . . 21-563


WAIT-TO-START INDICATOR -


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 8J-42


WAIT-TO-START INDICATOR -


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 8J-42
WARNING - INSTALLATION . . . . . . . . . . . . . 23-88
WARNING - REMOVAL . . . . . . . . . . . . . . . . 23-88
WARNING - SAFETY PRECAUTIONS AND


WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1
WARNING - SERVICE WARNINGS . . . . . . . . 24-32
WARNING - WINDSHIELD SAFETY


PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . 23-88
WARNING, CLUTCH . . . . . . . . . . . . . . . . . . . . . 6-2
WARNINGS, GENERAL . . . . . . . . . . . . . . 8W-01-7
WARNINGS, RESTRAINT SYSTEM . . . . . . . . 8O-5
WARNINGS, WARNING - SAFETY


PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . 23-1
. . . . . . . 24-32


WARNINGS, WARNING - SERVICE WASHER FLUID INDICATOR -


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 8J-42


WASHER FLUID INDICATOR -


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 8J-42


WASHER FLUID LEVEL SWITCH -


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 8R-9


WASHER FLUID LEVEL SWITCH -


INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 8R-11


WASHER FLUID LEVEL SWITCH -


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-9


WASHER FLUID LEVEL SWITCH -


REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-10
WASHER HOSES/TUBES - DESCRIPTION . . 8R-11
WASHER HOSES/TUBES - OPERATION . . . . 8R-11
WASHER NOZZLE - DESCRIPTION . . . . . . . 8R-12
WASHER NOZZLE - INSTALLATION . . . . . . 8R-12
WASHER NOZZLE - OPERATION . . . . . . . . . 8R-12
WASHER NOZZLE - REMOVAL . . . . . . . . . . 8R-12
WASHER PUMP/MOTOR - DESCRIPTION . . 8R-13
. 8R-14
WASHER PUMP/MOTOR - INSTALLATION WASHER PUMP/MOTOR - OPERATION . . . 8R-13
WASHER PUMP/MOTOR - REMOVAL . . . . . 8R-14
WASHER RESERVOIR - DESCRIPTION . . . . 8R-15
WASHER RESERVOIR - OPERATION . . . . . . 8R-15
WASHER SYSTEM - CLEANING, WIPER . . . . 8R-6
WASHER SYSTEM - DIAGNOSIS AND


TESTING, WIPER . . . . . . . . . . . . . . . . . . . . . 8R-6
. . 8R-7


WASHER SYSTEM - INSPECTION, WIPER WATER DRAINING AT FUEL FILTER -


STANDARD PROCEDURES . . . . . . . . . . . . . . 14-57


WATER IN FUEL SENSOR -


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 14-77
WATER IN FUEL SENSOR - OPERATION . . . 14-78
WATER IN FUEL SENSOR - REMOVAL . . . . 14-78
WATER LEAKS - DIAGNOSIS AND


TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1
WATER PUMP - 5.7L - INSTALLATION . . . . . 7-71
. . . . . . . . . 7-70
WATER PUMP - 5.7L - REMOVAL WATER PUMP - 5.9L - CLEANING . . . . . . . . 7-64
WATER PUMP - 5.9L - DESCRIPTION . . . . . . 7-62
WATER PUMP - 5.9L - INSPECTION . . . . . . . 7-64
WATER PUMP - 5.9L - INSTALLATION . . . . . 7-64
. . . . . . . 7-62
WATER PUMP - 5.9L - OPERATION WATER PUMP - 5.9L - REMOVAL . . . . . . . . . 7-63
WATER PUMP - 5.9L DIESEL -


CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67


WATER PUMP - 5.9L DIESEL -


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 7-67


WATER PUMP - 5.9L DIESEL -


INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . 7-68


WATER PUMP - 5.9L DIESEL -


INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 7-68


WATER PUMP - 5.9L DIESEL -


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67
WATER PUMP - 5.9L DIESEL - REMOVAL . . 7-67
WATER PUMP - DESCRIPTION . . . . . . . . . . . 7-64
WATER PUMP - DIAGNOSIS AND


TESTING . . . . . . . . . . . . . . . . . . . . . . . . 7-62,7-67
WATER PUMP - OPERATION . . . . . . . . . . . . . 7-64
WATER PUMP BYPASS - DESCRIPTION . . . . 7-64
WATER PUMP BYPASS - OPERATION . . . . . . 7-65
WATER PUMP BYPASS HOSE WITH AIR


CONDITIONING - INSTALLATION . . . . . . . . . . 7-70


WATER PUMP BYPASS HOSE WITH AIR


CONDITIONING - REMOVAL . . . . . . . . . . . . . 7-68


WATER PUMP BYPASS HOSE WITHOUT


AIR CONDITIONING - INSTALLATION . . . . . . 7-70


WATER PUMP BYPASS HOSE WITHOUT


AIR CONDITIONING - REMOVAL . . . . . . . . . . 7-69


WATER SEPARATOR - DESCRIPTION,


FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . . 14-61


WATER SEPARATOR - INSTALLATION,


FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . . 14-62


WATER SEPARATOR - OPERATION, FUEL


FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-61


WATER SEPARATOR - REMOVAL, FUEL


FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-61
. . . . . . 7-74
. . . . . . 23-25,23-34
. . . . . . . . . . 23-25,23-34


WATER TO OIL COOLER - REMOVAL WATERDAM - INSTALLATION WATERDAM - REMOVAL WATER-IN-FUEL INDICATOR -


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 8J-43


WATER-IN-FUEL INDICATOR -


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 8J-43


WEAR - STANDARD PROCEDURE,


MEASURING TIMING CHAIN . . . . . . . . . . . . 9-165


WEAR INDICATORS - DIAGNOSIS AND


TESTING, TREAD . . . . . . . . . . . . . . . . . . . . . . 22-7


WEAR PATTERNS - DIAGNOSIS AND


TESTING, TIRE . . . . . . . . . . . . . . . . . . . . . . . 22-8


WEAR, STANDARD PROCEDURE -


MEASURING TIMING CHAIN . . . . . . . . . . . . . 9-76


WEATHERSTRIP - INSTALLATION, DRIP


RAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-91


WEATHERSTRIP - INSTALLATION, FRONT


DOOR GLASS RUN. . . . . . . . . . . . . . . . . . . . . 23-92


WEATHERSTRIP - INSTALLATION, REAR


DOOR GLASS RUN . . . . . . . . . . . . . . . . . . . 23-93
. . 23-91


WEATHERSTRIP - REMOVAL, DRIP RAIL WEATHERSTRIP - REMOVAL, FRONT


DOOR GLASS RUN . . . . . . . . . . . . . . . . . . . 23-92


WEATHERSTRIP - REMOVAL, REAR


DOOR GLASS RUN . . . . . . . . . . . . . . . . . . . 23-93


WEATHERSTRIP RETAINER -


INSTALLATION, A-PILLAR . . . . . . . . . . . . . . 23-91


WEATHERSTRIP RETAINER -


INSTALLATION, DRIP RAIL . . . . . . . . . . . . . 23-92


WEATHERSTRIP RETAINER - REMOVAL,


A-PILLAR . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-91


WEATHERSTRIP RETAINER - REMOVAL,


DRIP RAIL . . . . . . . . . . . . . . . . . . . . . . . . . . 23-92
WELD LOCATIONS - SPECIFICATIONS . . . 23-122
WHEEL - INSTALLATION, STEERING . . . . . . 19-15
. . . . . . . . . 19-15
WHEEL - REMOVAL, STEERING WHEEL ALIGNMENT - DESCRIPTION . . . . . . . 2-1
WHEEL ALIGNMENT - OPERATION . . . . . . . . . 2-2
WHEEL ALIGNMENT, SPECIAL TOOLS . . . . . . 2-7
WHEEL ANTILOCK - DIAGNOSIS AND


TESTING, REAR . . . . . . . . . . . . . . . . . . . . . . . 5-42


WHEEL BALANCE - STANDARD


PROCEDURE, TIRE . . . . . . . . . . . . . . . . . . . . 22-4
. . . . . . . . . . . . 22-14


WHEEL COVER - REMOVAL WHEEL INSPECTION, DIAGNOSIS AND


TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-11


WHEEL INSTALLATION - STANDARD


PROCEDURE, DUAL REAR . . . . . . . . . . . . . 22-12


WHEEL REPLACEMENT - STANDARD


PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . 22-12


WHEEL RUNOUT - DIAGNOSIS AND


TESTING, TIRE . . . . . . . . . . . . . . . . . . . . . . . 22-1


WHEEL SPEED SENSOR - DESCRIPTION,


FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41


WHEEL SPEED SENSOR - DIAGNOSIS


AND TESTING, REAR . . . . . . . . . . . . . . . . . . . 5-43


WHEEL SPEED SENSOR -


WHEEL SPEED SENSOR -


INSTALLATION, FRONT . . . . . . . . . . . . . . . . . 5-42


INSTALLATION, REAR . . . . . . . . . . . . . . . . . . 5-43


WHEEL SPEED SENSOR - OPERATION,


FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41


WHEEL SPEED SENSOR - REMOVAL,


FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41


WHEEL SPEED SENSOR - REMOVAL,


REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42


WHEEL WITH MATCHING TIRE -


DESCRIPTION, FULL SIZE, SPARE . . . . . . . 22-15


WHEELHOUSE SPLASH SHIELD -


INSTALLATION, FRONT . . . . . . . . . . . . . . . . 23-41


WHEELHOUSE SPLASH SHIELD -


INSTALLATION, REAR . . . . . . . . . . . . . . . . . 23-41


WHEELHOUSE SPLASH SHIELD -


REMOVAL, FRONT . . . . . . . . . . . . . . . . . . . . 23-40


WHEELHOUSE SPLASH SHIELD -


REMOVAL, REAR . . . . . . . . . . . . . . . . . . . . . 23-41
WHEELS - DESCRIPTION . . . . . . . . . . . . . . 22-11
WHEELS - OPERATION . . . . . . . . . . . . . . . . 22-11
WIND NOISE - DIAGNOSIS AND TESTING . . 23-2
WINDOW MOTOR - REMOVAL . . . . . . . . . . 8N-22
WINDOW REGULATOR - MANUAL -


INSTALLATION . . . . . . . . . . . . . . . . . . 23-26,23-35


WINDOW REGULATOR - MANUAL -


REMOVAL . . . . . . . . . . . . . . . . . . . . . 23-26,23-35


WINDOW REGULATOR - POWER -


INSTALLATION . . . . . . . . . . . . . . . . . . 23-25,23-34


WINDOW REGULATOR - POWER -


REMOVAL . . . . . . . . . . . . . . . . . . . . . 23-25,23-34


WINDOW SWITCH - DIAGNOSIS AND


TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 8N-22
WINDOW SWITCH - INSTALLATION . . . . . . 8N-23
WINDOW SWITCH - REMOVAL . . . . . . . . . . 8N-23
WINDOWS - DESCRIPTION, POWER . . . . . 8N-21
WINDOWS - DIAGNOSIS AND TESTING,


POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8N-21
WINDOWS - OPERATION, POWER . . . . . . . 8N-21
WINDSHIELD SAFETY PRECAUTIONS,


WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . 23-88
WIPER & WASHER SYSTEM - CLEANING . . . . 8R-6
WIPER & WASHER SYSTEM -


DIAGNOSIS AND TESTING . . . . . . . . . . . . . . 8R-6


WIPER & WASHER SYSTEM -


INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . 8R-7
WIPER ARM - DESCRIPTION . . . . . . . . . . . 8R-18
WIPER ARM - INSTALLATION . . . . . . . . . . . 8R-19
WIPER ARM - OPERATION . . . . . . . . . . . . . 8R-18
WIPER ARM - REMOVAL . . . . . . . . . . . . . . 8R-18
WIPER BLADE - DESCRIPTION . . . . . . . . . . 8R-19
WIPER BLADE - INSTALLATION . . . . . . . . . 8R-20
. . . . . . . . . . . 8R-19
WIPER BLADE - OPERATION WIPER BLADE - REMOVAL . . . . . . . . . . . . . 8R-19
WIPER HIGH/LOW RELAY -


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 8R-20


WIPER HIGH/LOW RELAY - DIAGNOSIS


AND TESTING . . . . . . . . . . . . . . . . . . . . . . . 8R-21


WIPER HIGH/LOW RELAY -


INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 8R-21
. . 8R-20
WIPER HIGH/LOW RELAY - OPERATION WIPER HIGH/LOW RELAY - REMOVAL . . . . 8R-21
WIPER MODULE - DESCRIPTION . . . . . . . . 8R-22
WIPER MODULE - INSTALLATION . . . . . . . 8R-23
WIPER MODULE - OPERATION . . . . . . . . . . 8R-23
. . . . . . . . . . . 8R-23
WIPER MODULE - REMOVAL WIPER ON/OFF RELAY - DESCRIPTION . . . 8R-25
WIPER ON/OFF RELAY - DIAGNOSIS AND


TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-26
WIPER ON/OFF RELAY - INSTALLATION . . . 8R-26
WIPER ON/OFF RELAY - OPERATION . . . . . 8R-25
WIPER ON/OFF RELAY - REMOVAL . . . . . . 8R-26
WIPERS/WASHERS - DESCRIPTION . . . . . . . 8R-1
WIPERS/WASHERS - OPERATION . . . . . . . . 8R-4
WIRE SPLICING - STANDARD


PROCEDURE . . . . . . . . . . . . . . . . . . . . . 8W-01-15
WIRING - DESCRIPTION, TRAILER TOW . . 8L-22
WIRING DIAGRAMS - DESCRIPTION,


HOW TO USE . . . . . . . . . . . . . . . . . . . . . 8W-01-1


WIRING HARNESS - DIAGNOSIS AND


TESTING . . . . . . . . . . . . . . . . . . . . . . . . . 8W-01-7
WIRING/TERMINAL, SPECIAL TOOLS . . 8W-01-10
WITHOUT AIR CONDITIONING -


INSTALLATION, WATER PUMP BYPASS HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-70


WITHOUT AIR CONDITIONING -


REMOVAL, WATER PUMP BYPASS HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-69


WORN THREADS - STANDARD


PROCEDURE, REPAIR DAMAGED OR . . . . . . 9-186,9-232,9-289, 9-361,9-9,9-93


SERVICE MANUAL COMMENTS


What errors(s) have you found?


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In order for us to assist you, please include as much details as possible when reporting an error


Comments / Suggestions ______________________________________________________________________________________


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h Dealership Technician


Dealer Code:


Retail Customer h


Manual Title, Year, Number and Page: _________________________________________________


______________________________________________________________________________________


Your Name:


________________________________________________________________________


Address:


________________________________________________________________________


________________________________________________________________________


________________________________________________________________________


All comments become property of DaimlerChrysler and may be used without compensation.


Dealer Technical Operations 800 Chrysler Drive CIMS 486-02-76
Auburn Hills, MI 48326-2757


GROUP TAB LOCATOR


Introduction


0 Lubrication & Maintenance 2 Suspension 3 Differential & Driveline 5 Brakes 6 Clutch 7 Cooling 8A Audio 8B Chime/Buzzer 8E Electronic Control Modules 8F Engine Systems 8G Heated Systems 8H Horn 8I 8J Instrument Cluster 8L Lamps 8M Message Systems 8N Power Systems 8O Restraints 8P Speed Control 8Q Vehicle Theft Security 8R Wipers/Washers 8W Wiring 9 Engine


Ignition Control


11 Exhaust System 13 Frame & Bumpers 14 Fuel System 19 Steering 21 Transmission and Transfer Case 22 Tires/Wheels 23 Body 24 Heating & Air Conditioning 25 Emissions Control


Component and System Index


Service Manual Comment Forms


(Rear of Manual)


DR


INTRODUCTION


INTRODUCTION


TABLE OF CONTENTS


page


page


VEHICLE SAFETY CERTIFICATION LABEL


FASTENER IDENTIFICATION


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 1


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 6


VEHICLE IDENTIFICATION NUMBER


FASTENER USAGE


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 2


DESCRIPTION - FASTENER USAGE


. . . . . . . . . 9


VEHICLE EMISSION CONTROL INFORMATION


THREADED HOLE REPAIR


(VECI) DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 3


BODY CODE PLATE


DESCRIPTION - THREADED HOLE REPAIR . . . . 9


METRIC SYSTEM


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 9


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 4


TORQUE REFERENCES


DESCRIPTION


. . . . . . . . . . . . . . . . . . . . . . . . . 11


INTERNATIONAL VEHICLE CONTROL &


DISPLAY SYMBOLS DESCRIPTION - INTERNATIONAL SYMBOLS . . . 6


VEHICLE SAFETY CERTIFICATION LABEL DESCRIPTION


(Fig. 1)


A vehicle safety certification label


is attached to every DaimlerChrysler Corporation vehi- cle. The label certifies that the vehicle conforms to all applicable Federal Motor Vehicle Safety Standards. The label also lists:


† Month and year of vehicle manufacture. † Gross Vehicle Weight Rating (GVWR). The gross front and rear axle weight ratings (GAWR’s) are based on a minimum rim size and maximum cold tire inflation pressure. † Vehicle Identification Number (VIN). † Type of vehicle. † Type of rear wheels. † Bar code. † Month, Day and Hour (MDH) of final assembly. † Paint and Trim codes. † Country of origin. The label is located on the driver-side door shut-


face.


Fig.1VEHICLESAFETYCERTIFICATIONLABEL-


TYPICAL


2


INTRODUCTION


DR


VEHICLE IDENTIFICATION NUMBER DESCRIPTION


VIN CODING/LOCATIONS


The Vehicle Identification Number (VIN) plate is located on the lower windshield fence near the left a-pillar (Fig. 2). The VIN contains 17 characters that provide data concerning the vehicle. Refer to the VIN decoding chart to determine the identification of a vehicle. The VIN is also imprinted on the: † Body Code Plate. † Equipment Identification Plate. † Vehicle Safety Certification Label. † Frame rail. To protect the consumer from theft and possible fraud the manufacturer is required to include a Check Digit at the ninth position of the VIN. The check digit is used by the manufacturer and govern- ment agencies to verify the authenticity of the vehi-


INTERPRETATION Country of Origin


Make


Vehicle Type


Gross Vehicle Weight Rating


POSITION


Fig.2VINLOCATION


1 - DASH PANEL 2 - VIN CODE PLATE


cle and official documentation. The formula to use the check digit is not released to the general public.


CODE = DESCRIPTION


1 = Manufactured By DaimlerChrysler Corporation 3 = Manufactured By DaimlerChrysler De Mexico


D = Dodge


2 = Incomplete with Side Airbag


3 = Truck with Side Airbag


6 = Incomplete Less Side Airbag


7 = Truck Less Side Airbag


G = 5,001-6000 lbs. H = 6,001-7,000 lbs. J = 7,001-8,000 lbs. K = 8,001-9,000 lbs. L = 9,001-10,000 lbs. M = 10,001-14,000 lbs.


Vehicle Line


Series


Body Style


W = Buses/Incomplete Vehicles with Hydraulic Brakes


A = Ram Pickup 4X2
U = Ram Pickup 4X4


1 = 1500
2 = 2500


3 = 3500 Less Dual Rear Wheels 4 = 3500 With Dual Rear Wheels


6 = Conventional Cab


8 = Quad Cab Full Rear Doors


DR VEHICLE IDENTIFICATION NUMBER (Continued)


POSITION


INTERPRETATION


10
11


Engine


Check Digit Model Year


Plant Location


INTRODUCTION


CODE = DESCRIPTION


K = 3.7L 6 cyl. MPI Gasoline N = 4.7L 8 cyl. MPI Gasoline D = 5.7L 8 cyl. SMPI Gasoline


6 = 5.9L 6 cyl. Turbo Diesel


C = 5.9L 6 cyl. Turbo Diesel High Output


W = 8.0L 10 cyl. MPI Gasoline


Z = 5.9L 8 cyl. SMPI Gasoline Light Duty


0 through 9 or X


3 = 2003


S = Dodge City


G = Saltillo


J = St. Louis (North)


12 thru 17


Vehicle Build Sequence


VEHICLE EMISSION CONTROL INFORMATION (VECI) DESCRIPTION


All models have a Vehicle Emission Control Infor- mation (VECI) Label. DaimlerChrysler permanently attaches the label in the engine compartment (Fig. 3). The label cannot be removed without defacing label information and destroying label.


The label contains the vehicle’s emission specifica- tions and vacuum hose routings. All hoses must be connected and routed according to the label.


The label also contains an engine vacuum sche- matic. There are unique labels for vehicles built for sale in the state of California and the country of Canada. Canadian labels are written in both the English and French languages.


The VECI label contains the following: † Engine family and displacement † Evaporative family † Emission control system schematic † Certification application † Engine timing specifications (if adjustable) † Idle speeds (if adjustable) † Spark plug and gap


Fig.3VEHICLEEMISSIONSCERTIFICATION


INFORMATIONLABEL


1 - VECI LABEL LOCATION 2 - RADIATOR SUPPORT


4


INTRODUCTION


BODY CODE PLATE DESCRIPTION


DR


The Body Code Plate (Fig. 5) is located on the right front hydroform fender rail just behind the headlight assembly (Fig. 4). There are seven lines of informa- tion on the body code plate. Lines 5, 6, and 7 are not used to define service information. Information reads from left to right, starting with line 4 in the center of the plate to line 1 at the bottom of the plate.


The last code imprinted on a vehicle code plate will be followed by the imprinted word END. When two vehicle code plates are required, the last available spaces on the first plate will be imprinted with the letters CTD (for continued).


When a second vehicle code plate is necessary, the first four spaces on each row will not be used because of the plate overlap.


Fig.4BODYCODEPLATELOCATION


1 - FENDER 2 - RADIATOR CROSSMEMBER 3 - HYDROFORM FENDER RAIL 4 - RIVOT (2) 5 - BODY CODE PLATE


Fig.5BODYCODEPLATE


1 - PRIMARY PAINT 2 - SECONDARY PAINT 3 - TRANSMISSION CODE 4 - VEHICLE MODEL NUMBER 5 - ENGINE CODE 6 - INTERIOR TRIM CODE 7 - VEHICLE IDENTIFICATION NUMBER 8 - TAILGATE CODE 9 - CARGO BOX CODE 10 - TAILGATE TRIM CODE 11 - BODY-IN-WHITE SEQUENCE 12 - MARKET CODE 13 - SPECIES CODE 14 - PAINT PROCEDURE 15 - VEHICLE ORDER NUMBER


BODY CODE PLATE—LINE 4


DIGITS 1 THROUGH 12


Vehicle Order Number


DIGITS 13, 14, AND 15


Transmission Codes † DGT = 4–speed Automatic (46RE) † DG4 = 4–speed Automatic (45RFE) † DGP = 4–speed Automatic (47RE) † DG8 = 4–speed Automatic (48RE) † DDC = 5–speed Manual (NV3500) † DDP = 5–speed Manual (NV4500) † DEE = 6–speed Manual (NV5600)


DIGITS 16, 17, AND 18


Car Line Shell † DR1 = 1500 4 X 2
† DR6 = 1500 4 X 4
† DR2 = 2500 4 X 2
† DR7 = 2500 4 X 4
† DR3 = 3500 4 X 2
† DR8 = 3500 4 X 4


INTRODUCTION


BODY CODE PLATE—LINE 2


DIGIT 1 Open Space


DIGITS 2 AND 3 Species Code. (Used for Manufacturing)


DIGIT 4


Open Space


DIGIT 5


Market Code † B = International † C = Canada † M = Mexico † U = United States


DIGIT 6


Open Space


DIGITS 7 THROUGH 23


Vehicle Identification Number (VIN) (Refer to VEHICLE DATA/VEHICLE INFORMA- TION/VEHICLE IDENTIFICATION NUMBER - DESCRIPTION) for proper breakdown of VIN code.


BODY CODE PLATE—LINE 1


DIGITS 1 THROUGH 6 Body-in-white assembly sequence.


DIGIT 7


Open Space


DIGIT 8 Tailgate trim code.


DIGIT 9


Open Space


DIGITS 10 THROUGH 12 Cargo box code


DIGIT 13


Open Space


DIGITS 14 THROUGH 16 Tailgate code


DR BODY CODE PLATE (Continued)


DIGIT 19
Price Class † L = Low † H = Highline DIGITS 20 AND 21
Body Type † 41 = Ram Truck Quad Cab, Short Box † 42 = Ram Truck Quad Cab, Long Box † 61 = Ram Truck Standard Cab, Short Box † 62 = Ram Truck Standard Cab, Long Box BODY CODE PLATE—LINE 3


DIGITS 1,2, AND 3
Paint Procedure † APA = Monotone † AP9 = Special † APD = Two-tone (Lower break) DIGIT 4


Open Space


DIGITS 5 THROUGH 8


Primary Paint (Refer to 23 - BODY/PAINT - SPECIFICATIONS)


for color codes.


DIGIT 9


Open Space


DIGITS 10 THROUGH 13


Secondary Paint


DIGIT 14


Open Space


DIGITS 15 THROUGH 18
Interior Trim Code


DIGIT 19


Open Space


DIGITS 20, 21, AND 22


Engine Code † EKG = 3.7 L 6 cyl. MPI Gasoline † EVA = 4.7 L 8 cyl. MPI Gasoline † EZA = 5.7 L 8 cyl. SMPI Gasoline † EML = 5.9 L 8 cyl. SMPI Gasoline † ETC = 5.9 L 6 cyl. Cummins Turbo Diesel † ETH = 5.9 L 6 cyl. Cummins Turbo Diesel High † EWA = 8.0 L 10 cyl. MPI Gasoline


Output


6


INTRODUCTION


DR


INTERNATIONAL VEHICLE CONTROL & DISPLAY SYMBOLS DESCRIPTION - INTERNATIONAL SYMBOLS


The graphic symbols illustrated in the following International Control and Display Symbols Chart are used to identify various instrument controls. The symbols correspond to the controls and displays that are located on the instrument panel.


FASTENER IDENTIFICATION DESCRIPTION


The SAE bolt strength grades range from grade 2
to grade 8. The higher the grade number, the greater the bolt strength. Identification is determined by the line marks on the top of each bolt head. The actual bolt strength grade corresponds to the number of line marks plus 2. The most commonly used metric bolt strength classes are 9.8 and 10.9. The metric strength class identification number is imprinted on the head of the bolt. The higher the class number, the greater the bolt strength. Some metric nuts are imprinted with a single-digit strength class on the nut face. Refer to the Fastener Identification and Fastener Strength Charts (Fig. 6) and (Fig. 7).


INTERNATIONALSYMBOLS


10
11
12


High Beam Fog Lamps Headlamp, Parking Lamps, Panel Lamps Turn Warning Hazard Warning Windshield Washer Windshield Wiper Windshield Wiper and Washer Windscreen Demisting and Defrosting Ventilating Fan Rear Window Defogger Rear Window Wiper


13
14
15
16
17
18
19
20
21
22
23
24


Rear Window Washer Fuel Engine Coolant Temperature Battery Charging Condition Engine Oil Seat Belt Brake Failure Parking Brake Front Hood Rear hood (Decklid) Horn Lighter


DR FASTENER IDENTIFICATION (Continued)


INTRODUCTION


Fig.6FASTENERIDENTIFICATION


INTRODUCTION


FASTENER IDENTIFICATION (Continued)


DR


Fig.7FASTENERSTRENGTH


DR


INTRODUCTION


FASTENER USAGE DESCRIPTION - FASTENER USAGE


WARNING: USE OF AN INCORRECT FASTENER MAY RESULT IN COMPONENT DAMAGE OR PER- SONAL INJURY.


Fasteners and torque specifications references in this Service Manual are identified in metric and SAE format.


During any maintenance or repair procedures, it is important to salvage all fasteners (nuts, bolts, etc.) for reassembly. If the fastener is not salvageable, a fastener of equivalent specification must be used.


THREADED HOLE REPAIR DESCRIPTION - THREADED HOLE REPAIR


Most stripped threaded holes can be repaired using a Helicoilt. Follow the vehicle or Helicoilt recommen- dations for application and repair procedures.


METRIC SYSTEM DESCRIPTION


The metric system is based on quantities of one,


ten, one hundred, one thousand and one million.


The following chart will assist in converting metric units to equivalent English and SAE units, or vise versa.


CONVERSION FORMULAS AND EQUIVALENT VALUES


MULTIPLY


in-lbs


ft-lbs


Inches Hg (60° F) psi Inches Feet Yards mph


Feet/Sec mph Kilometers/Hr. (Km/h)


BY


x 0.11298


x 1.3558


x 3.377
x 6.895
x 25.4
x 0.3048
x 0.9144
x 1.6093


x 0.3048
x 0.4470
x 0.27778


1 inch = 25 Millimeters 1 Foot = 0.3 Meter 1 Yard = 0.9 Meter 1 Mile = 1.6 Kilometers


TO GET


MULTIPLY


= Newton Meters (N·m) = Newton Meters (N·m) = Kilopascals (kPa) = Kilopascals (kPa) = Millimeters (mm) = Meters (M) = Meters = Kilometers/Hr. (Km/h) = Meters/Sec (M/S) = Meters/Sec (M/S) = Meters/Sec (M/S)


N·m


N·m


kPa kPa mm Km/h


M/S M/S M/S


COMMON METRIC EQUIVALENTS


BY x 8.851


TO GET


= in-lbs


x 0.7376


= ft-lbs


x 0.2961
x 0.145
x 0.03937
x 3.281
x 1.0936
x 0.6214


x 3.281
x 2.237
x 3.600


= Inches Hg = psi = Inches = Feet = Yards = mph


= Feet/Sec = mph Kilometers/Hr. (Km/h)


1 Cubic Inch = 16 Cubic Centimeters 1 Cubic Foot = 0.03 Cubic Meter 1 Cubic Yard = 0.8 Cubic Meter


Refer to the Metric Conversion Chart to convert torque values listed in metric Newton- meters (N·m). Also, use the chart to convert between millimeters (mm) and inches (in.) (Fig. 8).


INTRODUCTION


10
METRIC SYSTEM (Continued)


DR


Fig.8METRICCONVERSIONCHART


DR


INTRODUCTION


11


TORQUE REFERENCES DESCRIPTION


Individual Torque Charts appear within many or the Groups. Refer to the Standard Torque Specifica-


tions Chart for torque references not listed in the individual torque charts (Fig. 9).


Fig.9TORQUESPECIFICATIONS


DR


LUBRICATION & MAINTENANCE


0 - 1


LUBRICATION & MAINTENANCE


TABLE OF CONTENTS


page


page


INTERNATIONAL SYMBOLS


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 1


FLUID TYPES


DESCRIPTION


DESCRIPTION - FUEL REQUIREMENTS -


DIESEL ENGINE . . . . . . . . . . . . . . . . . . . . . . . 1


DESCRIPTION - ENGINE OIL AND


LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . 2
DESCRIPTION - POWER STEERING FLUID . . 3
DESCRIPTION - ENGINE COOLANT . . . . . . . . 3
DESCRIPTION - TRANSFER CASE - NV241


GENII


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DESCRIPTION - TRANSFER CASE - NV271
. . 4
DESCRIPTION - TRANSFER CASE - NV243
. . 4
DESCRIPTION - TRANSFER CASE - NV273
. . 4
DESCRIPTION - AXLE . . . . . . . . . . . . . . . . . . . 4


INTERNATIONAL SYMBOLS DESCRIPTION


DaimlerChrysler Corporation uses international symbols to identify engine compartment lubricant and fluid inspection and fill locations (Fig. 1).


DESCRIPTION - MANUAL TRANSMISSION . . . 4
DESCRIPTION - AUTOMATIC


TRANSMISSION FLUID . . . . . . . . . . . . . . . . . . 4


OPERATION - AUTOMATIC TRANSMISSION


FLUID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5


FLUID CAPACITIES SPECIFICATIONS


FLUID CAPACITIES . . . . . . . . . . . . . . . . . . . . . 5


MAINTENANCE SCHEDULES


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 6


JUMP STARTING


STANDARD PROCEDURE - JUMP STARTING . . . 13


HOISTING


STANDARD PROCEDURE - HOISTING . . . . . . . 14


TOWING


STANDARD PROCEDURE - TOWING . . . . . . . . 15


FLUID TYPES


DESCRIPTION


DESCRIPTION - FUEL REQUIREMENTS - DIESEL ENGINE


DESCRIPTION


WARNING: Do not use alcohol or gasoline as a fuel blending agent. They can be unstable under certain conditions and hazardous or explosive when mixed with diesel fuel.


Fig.1INTERNATIONALSYMBOLS


diesel


number


Use good quality diesel fuel from a reputable sup- plier in your Dodge truck. For most year-round ser- vice, fuel meeting ASTM specification D-975 will provide good performance. If the vehicle is exposed to extreme cold (below 0°F/- 18°C), or is required to operate at colder-than-normal conditions for prolonged periods, use climatized No. 2
diesel fuel or dilute the No. 2 diesel fuel with 50% No. 1 diesel fuel. This will provide better protection from fuel gelling or wax-plugging of the fuel filters.


LUBRICATION & MAINTENANCE


0 - 2
FLUID TYPES (Continued)


Diesel fuel is seldom completely free of water. To prevent fuel system trouble, including fuel line freez- ing in winter, drain the accumulated water from the fuel/water separator using the fuel/water separator drain provided. If you buy good-quality fuel and fol- low the cold-weather advice above, fuel conditioners should not be required in your vehicle. If available in your area, a high cetane “premium” diesel fuel may offer improved cold starting and warm-up perfor- mance.


DESCRIPTION - ENGINE OIL AND LUBRICANTS


WARNING: NEW OR USED ENGINE OIL CAN BE IRRITATING TO THE SKIN. AVOID PROLONGED OR REPEATED SKIN CONTACT WITH ENGINE OIL. CONTAMINANTS IN USED ENGINE OIL, CAUSED BY INTERNAL COMBUSTION, CAN BE HAZARDOUS TO YOUR HEALTH. THOROUGHLY WASH EXPOSED SKIN WITH SOAP AND WATER. DO NOT WASH SKIN WITH GASOLINE, DIESEL FUEL, THINNER, OR SOLVENTS, HEALTH PROBLEMS CAN RESULT. DO NOT POLLUTE, DISPOSE OF USED ENGINE OIL PROPERLY. CONTACT YOUR DEALER OR GOVERN- MENT AGENCY FOR LOCATION OF COLLECTION CENTER IN YOUR AREA.


When service is required, DaimlerChrysler Corpo- ration recommends that only Mopart brand parts, lubricants and chemicals be used. Mopart provides the servicing DaimlerChrysler Corporation vehicles.


engineered


products


best


for


Only lubricants bearing designations defined by the following organization should be used. † Society of Automotive Engineers (SAE) † American Petroleum Institute (API) † National Lubricating Grease Institute (NLGI)


API SERVICE GRADE CERTIFIED


Use an engine oil that is API Certified. MOPARt that meet or exceed this


provides engine oils, requirement.


SAE VISCOSITY


An SAE viscosity grade is used to specify the vis- cosity of engine oil. Use only engine oils with multi- ple viscosities such as 5W-30 or 10W-30. These are specified with a dual SAE viscosity grade which indi- cates the cold-to-hot temperature viscosity range. Select an engine oil that is best suited to your par- ticular temperature range and variation (Fig. 2).


ENERGY CONSERVING OIL


An Energy Conserving type oil is recommended for gasoline engines. The designation of ENERGY CON- SERVING is located on the label of an engine oil con- tainer.


DR


Fig.2TEMPERATURE/ENGINEOILVISCOSITY


CONTAINER IDENTIFICATION


Standard engine oil identification notations have been adopted to aid in the proper selection of engine oil. The identifying notations are located on the front label of engine oil plastic bottles and the top of engine oil cans (Fig. 3).


This symbol means that the oil has been certified by the American Petroleum Institute (API). Diamler- Chrysler only recommend API Certified engine oils. Use Mopart engine oil or equivalent.


Fig.3APISYMBOL


GEAR LUBRICANTS


SAE ratings also apply to multigrade gear lubri- cants. In addition, API classification defines the lubricants usage. Such as API GL-5 and SAE 75W- 90.


LUBRICANTS AND GREASES


Lubricating grease is rated for quality and usage by the NLGI. All approved products have the NLGI symbol (Fig. 4) on the label. At the bottom of the NLGI symbol is the usage and quality identification letters. Wheel bearing lubricant is identified by the letter “G”. Chassis lubricant is identified by the letter “L”. The letter following the usage letter indicates the quality of the lubricant. The following symbols indicate the highest quality.


DR FLUID TYPES (Continued)


LUBRICATION & MAINTENANCE

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