2003 Dodge RAM Standard Owners Manual

DESCRIPTION . . . . . . . . . . . . . . 9-121,9-26,9-373

CYLINDER HEAD COVER(S) -

INSPECTION . . . . . . . . . . . . . . . . . . . 9-245,9-374

CYLINDER HEAD COVER(S) -

CYLINDER HEAD COVER(S) - REMOVAL

INSTALLATION . . . . 9-196,9-245,9-27,9-36,9-374
. . 9-196, 9-245,9-26,9-35,9-373

CYLINDER HEAD GASKET - DIAGNOSIS

AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . 9-20

CYLINDER HEAD GASKET FAILURE -

DIAGNOSIS AND TESTING . . . 9-194,9-243,9-370

CYLINDER/POWER BOOSTER -

DIAGNOSIS AND TESTING, MASTER . . . . . . 5-20
DAM - INSTALLATION, FRONT AIR . . . . . . . . 13-2
DAM - REMOVAL, FRONT AIR . . . . . . . . . . . 13-2
DAMAGED OR WORN THREADS -

STANDARD PROCEDURE, REPAIR . . 9-186,9-232, 9-289,9-361,9-9,9-93
DAMPER - INSPECTION, VIBRATION . . . . . 9-335
DAMPER - INSTALLATION . . . . . . . . . . . . . . 19-35
DAMPER - INSTALLATION, VIBRATION . . . 9-142, 9-209,9-263,9-335,9-392,9-55
DAMPER - REMOVAL . . . . . . . . . . . . . . . . . 19-35
DAMPER - REMOVAL, VIBRATION . . 9-141,9-209, 9-263,9-335,9-392,9-54
DATA LINK CONNECTOR - DESCRIPTION . . . 8E-3
DATA LINK CONNECTOR - OPERATION . . . . . . 8E-3
DATA PLATE - DESCRIPTION, ENGINE . . . . 9-297
DAY / NIGHT MIRROR - DESCRIPTION,

AUTOMATIC . . . . . . . . . . . . . . . . . . . . . . . . 8N-12

DAY / NIGHT MIRROR - DIAGNOSIS AND

TESTING, AUTOMATIC . . . . . . . . . . . . . . . . 8N-12

DAY / NIGHT MIRROR - OPERATION,

AUTOMATIC . . . . . . . . . . . . . . . . . . . . . . . . 8N-12

DAY / NIGHT MIRROR - REMOVAL,

AUTOMATIC . . . . . . . . . . . . . . . . . . . . . . . . 8N-13
DEFINITION - DESCRIPTION, TRIP . . . . . . . . 25-4
DEFROST DOOR - INSTALLATION . . . . . . . . 24-27
DEFROST DOOR - INSTALLATION, FLOOR . 24-30
DEFROST DOOR - REMOVAL . . . . . . . . . . . 24-27
DEFROST DOOR - REMOVAL, FLOOR . . . . . 24-30
DEFROST DOOR ACTUATOR -

INSTALLATION, FLOOR . . . . . . . . . . . . . . . . 24-20

DEFROST DOOR ACTUATOR - REMOVAL,

FLOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-19

DESCRIPTION, COOLANT . . . . . . . . . . . . . . . 7-38

DEGAS CONTAINER-3.7L/4.7L -

INSTALLATION, COOLANT . . . . . . . . . . . . . . . 7-39

DEGAS CONTAINER-3.7L/4.7L -

OPERATION, COOLANT . . . . . . . . . . . . . . . . . 7-38

DEGAS CONTAINER-3.7L/4.7L -

REMOVAL, COOLANT . . . . . . . . . . . . . . . . . . 7-39

DE-GLAZE - STANDARD PROCEDURE,

CYLINDER BORE . . . . . . . . . . . . . . . . . . . . . 9-313

DEMAGNETIZING - STANDARD

PROCEDURE, COMPASS . . . . . . . . . . . . . . . 8M-4

DEPLOYMENT - STANDARD

PROCEDURE, SERVICE AFTER A SUPPLEMENTAL RESTRAINT . . . . . . . . . . . . 8O-7

DETECTION ASSY - DESCRIPTION,

NATURAL VAC LEAK . . . . . . . . . . . . . . . . . . 25-23

DETECTION ASSY - INSTALLATION,

NATURAL VAC LEAK . . . . . . . . . . . . . . . . . . 25-24

DETECTION ASSY - OPERATION,

NATURAL VAC LEAK . . . . . . . . . . . . . . . . . . 25-23

DETECTION ASSY - REMOVAL, NATURAL

VAC LEAK . . . . . . . . . . . . . . . . . . . . . . . . . . 25-24
. 25-13

DETECTION PUMP - DESCRIPTION, LEAK DETECTION PUMP - INSTALLATION,

LEAK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-16
. . . 25-14
. . . . 25-16

DETECTION PUMP - OPERATION, LEAK DETECTION PUMP - REMOVAL, LEAK DEVICES - STANDARD PROCEDURE, ELECTROSTATIC DISCHARGE (ESD) SENSITIVE . . . . . . . . . . . . . . . . . . . . . . . . 8W-01-8

DIAGNOSTIC TROUBLE CODES -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 25-1

DIAGNOSTICS (OBD) - DIAGNOSIS AND

TESTING, ON-BOARD . . . . . . . . . . . . . . . . . . . 7-5

DIAGRAMS - DESCRIPTION, HOW TO

USE WIRING . . . . . . . . . . . . . . . . . . . . . . 8W-01-1

STANDARD PROCEDURE . . . . . . . . . . . . . . . 9-312

DEGAS CONTAINER-3.7L/4.7L -

DIAGRAMS - HYDRAULIC SCHEMATICS,

SCHEMATICS . . . . . . . . . . . 21-175,21-355,21-513
. . . . 7-60

DIESEL - CLEANING, RADIATOR - 5.9L DIESEL - CLEANING, RADIATOR FAN -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41

DIESEL - CLEANING, WATER PUMP -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67
. . . . . . . . . . . . . . . 14-73
. . . . . . . . . . . . 11-2

DIESEL - DESCRIPTION DIESEL - DESCRIPTION, 5.9L DIESEL - DESCRIPTION, BELT

TENSIONERS - 5.9L . . . . . . . . . . . . . . . . . . . 7-24

DIESEL - DESCRIPTION, COOLING

SYSTEM FLOW - 5.9L . . . . . . . . . . . . . . . . . . . 7-2
. . . . 9-282

DIESEL - DESCRIPTION, ENGINE 5.9L DIESEL - DESCRIPTION, ENGINE BLOCK

HEATER - 5.9L . . . . . . . . . . . . . . . . . . . . . . . . 7-43

DIESEL - DESCRIPTION, ENGINE

COOLANT THERMOSTAT - 5.9L . . . . . . . . . . . 7-52

DIESEL - DESCRIPTION, FAN DRIVE

VISCOUS CLUTCH - 5.9L . . . . . . . . . . . . . . . 7-55

DIESEL - DESCRIPTION, RADIATOR -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-59

DIESEL - DESCRIPTION, TRANS COOLER

- 5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-73

DIESEL - DESCRIPTION, WATER PUMP -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67
. 14-60
. . . . . . 14-60
. . . 7-60

DIESEL - FUEL INJECTOR FIRING ORDER DIESEL - FUEL SYSTEM PRESSURE DIESEL - INSPECTION, RADIATOR - 5.9L DIESEL - INSPECTION, RADIATOR FAN -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
. . . . 11-9

DIESEL - INSPECTION, TAILPIPE - 5.9L DIESEL - INSPECTION, WATER PUMP -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68
DIESEL - INSTALLATION . . . . . . . . . . . . . . . 14-74
DIESEL - INSTALLATION . . . . . 19-25,19-30,19-41
DIESEL - INSTALLATION, BELT

TENSIONERS - 5.9L . . . . . . . . . . . . . . . . . . . 7-25

DIESEL - INSTALLATION, DRIVE BELTS -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34

DIESEL - INSTALLATION, ENGINE BLOCK

HEATER - 5.9L . . . . . . . . . . . . . . . . . . . . . . . . 7-44

DIESEL - INSTALLATION, ENGINE

COOLANT THERMOSTAT - 5.9L . . . . . . . . . . . 7-53
DIESEL - INSTALLATION, EXCEPT . . . . . . . . 14-22
DIESEL - INSTALLATION, MUFFLER -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9

DIESEL - INSTALLATION, RADIATOR -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-60

DIESEL - INSTALLATION, RADIATOR FAN

- 5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
. . 11-9

DIESEL - INSTALLATION, TAILPIPE - 5.9L DIESEL - INSTALLATION, WATER PUMP -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68

DIESEL - OPERATION, BELT

TENSIONERS - 5.9L . . . . . . . . . . . . . . . . . . . 7-24

DIESEL - OPERATION, ENGINE BLOCK

HEATER - 5.9L . . . . . . . . . . . . . . . . . . . . . . . . 7-43

DIESEL - OPERATION, ENGINE COOLANT

THERMOSTAT - 5.9L . . . . . . . . . . . . . . . . . . . 7-52

DIESEL - OPERATION, FAN DRIVE

VISCOUS CLUTCH - 5.9L . . . . . . . . . . . . . . . 7-55
. . . 7-59

DIESEL - OPERATION, RADIATOR - 5.9L DIESEL - OPERATION, TRANS COOLER -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-74

DIESEL - OPERATION, WATER PUMP -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67
DIESEL - REMOVAL . . . . . . . . . . . . . . . . . . . 14-73
DIESEL - REMOVAL . . . . . . . . . 19-24,19-30,19-40
DIESEL - REMOVAL, BELT TENSIONERS -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
. . 7-34

DIESEL - REMOVAL, DRIVE BELTS - 5.9L DIESEL - REMOVAL, ENGINE BLOCK

HEATER - 5.9L . . . . . . . . . . . . . . . . . . . . . . . . 7-43

DIESEL - REMOVAL, ENGINE COOLANT

THERMOSTAT - 5.9L . . . . . . . . . . . . . . . . . . . 7-53
. . . . . . . . . . . 14-20
. . . . . 11-9
. . . . . 7-59

DIESEL - REMOVAL, EXCEPT DIESEL - REMOVAL, MUFFLER - 5.9L DIESEL - REMOVAL, RADIATOR - 5.9L DIESEL - REMOVAL, RADIATOR FAN -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
. . . . . . 11-9

DIESEL - REMOVAL, TAILPIPE - 5.9L DIESEL - REMOVAL, WATER PUMP -

5.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67

DIESEL ENGINE - DESCRIPTION, FUEL

REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . 0-1

DIESEL ENGINE - DIAGNOSIS AND

TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

DR

INDEX

11

Description

Group-Page

Description

Group-Page

Description

Group-Page

INSTALLATION . . . . . 3-121,3-148,3-39,3-65,3-94

DOOR ACTUATOR - INSTALLATION,

MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-22

DRIP RAIL WEATHERSTRIP -

DIESEL ENGINE - DIAGNOSIS AND

DIESEL ENGINE - INSTALLATION, 5.9L

TESTING, COOLING SYSTEM . . . . . . . . . . . . . 7-7
. . . 24-39, 24-42,24-44

DIESEL ENGINE - INSTALLATION,

EXCEPT V-10 OR . . . . . . . . . . . . . . . . . . . . . 8R-17

DIESEL ENGINE - INSTALLATION, V-10

DIESEL ENGINE - REMOVAL, 5.9L

OR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-17
. . 24-37,24-40, 24-43,24-46

DIESEL ENGINE - REMOVAL, EXCEPT

V-10 OR . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-16
DIESEL ENGINE - REMOVAL, V-10 OR . . . . 8R-16
DIESEL ENGINE - STANDARD

PROCEDURE, DRAINING COOLING SYSTEM 5.9L . . . . . . . . . . . . . . . . . . . . . . . . 7-19

DIESEL ENGINE - STANDARD

DIFFERENTIAL - DESCRIPTION

PROCEDURE, REFILLING COOLING SYSTEM 5.9L . . . . . . . . . . . . . . . . . . . . . . . . 7-19
. . 9-294
DIESEL ENGINE, SPECIAL TOOLS - 5.9L . . . 14-57
DIESEL FUEL SYSTEM - DESCRIPTION . . 14-60
DIESEL FUEL SYSTEM, SPECIAL TOOLS DIESEL, SPECIFICATIONS - 5.9L . . . . . . . . . 9-293
DIFFERENTIAL - ASSEMBLY . . . 3-116,3-143,3-38, 3-63,3-88
. . . . 3-114,3-141, 3-36,3-61,3-86
DIFFERENTIAL - DISASSEMBLY . . . . 3-115,3-142, 3-37,3-62,3-88
DIFFERENTIAL - INSTALLATION . . . . 3-117,3-144, 3-38,3-63,3-88
DIFFERENTIAL - OPERATION . . 3-114,3-141,3-36, 3-61,3-86
. . . 3-115,3-142,3-36, 3-61,3-86

DIFFERENTIAL - REMOVAL

DIFFERENTIAL CASE BEARINGS -

DIFFERENTIAL CASE BEARINGS -

DIFFERENTIAL TRAC-RITE - ASSEMBLY

REMOVAL . . . . . . . . . 3-121,3-148,3-39,3-64,3-93
. . 3-120, 3-147
DIFFERENTIAL TRAC-RITE - CLEANING . . . 3-119, 3-146

DIFFERENTIAL TRAC-RITE -

DESCRIPTION . . . . . . . . . . . . . . . . . . 3-118,3-145

DIFFERENTIAL TRAC-RITE -

DIFFERENTIAL TRAC-RITE - INSPECTION

DISASSEMBLY . . . . . . . . . . . . . . . . . . 3-118,3-145
. 3-119, 3-146
DIFFERENTIAL TRAC-RITE - OPERATION . . 3-118, 3-145
. . . . 3-92

DIFFERENTIAL-TRAC-LOK - ASSEMBLY DIFFERENTIAL-TRAC-LOK -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 3-89

DIFFERENTIAL-TRAC-LOK - DIAGNOSIS

AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . 3-89

DIFFERENTIAL-TRAC-LOK -

DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 3-90
DIFFERENTIAL-TRAC-LOK - OPERATION . . . . 3-89
DIMENSIONS - SPECIFICATIONS, BODY

OPENING . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-99
. . 13-17
. . . . . . . . . . . . 8W-01-14
. . . . . . . . . . . . . . . . 8W-01-14

DIMENSIONS - SPECIFICATIONS, FRAME DIODE - INSTALLATION DIODE - REMOVAL DIODE REPLACEMENT - STANDARD

PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 24-7
DISC - INSTALLATION, CLUTCH . . . . . . . . . . . 6-6
DISC - REMOVAL, CLUTCH . . . . . . . . . . . . . . . 6-6
DISC BRAKE CALIPER ADAPTER MOUNT

- INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 5-17
DISC BRAKE CALIPERS - DESCRIPTION . . . . 5-11
DISC BRAKE CALIPERS - OPERATION . . . . . 5-12
DISCHARGE (ESD) SENSITIVE DEVICES -

STANDARD PROCEDURE, ELECTROSTATIC . . . . . . . . . . . . . . . . . . . 8W-01-8

DISPLAY TEST MODE - DESCRIPTION,

STATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-1
DISTRIBUTION - DESCRIPTION, POWER . 8W-97-1
DISTRIBUTION - OPERATION, POWER . . 8W-97-1
DISTRIBUTION DUCTS - INSTALLATION,

FLOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-27

DISTRIBUTION DUCTS - REMOVAL,

FLOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-27

DISTRIBUTION SYSTEMS, SPECIAL

TOOLS - POWER . . . . . . . . . . . . . . . . . . . 8W-97-2
DISTRIBUTOR - DESCRIPTION . . . . . . . . . . 8I-16
DISTRIBUTOR - INSTALLATION . . . . . . . . . . 8I-18
DISTRIBUTOR - OPERATION . . . . . . . . . . . . 8I-16

DISTRIBUTOR - REMOVAL . . . . . . . . . . . . . . 8I-17
DISTRIBUTOR BUSHING - INSTALLATION . 9-258
DISTRIBUTOR BUSHING - REMOVAL . . . . . 9-258
DISTRIBUTOR CAP - 5.9L V-8 -

DIAGNOSIS AND TESTING . . . . . . . . . . . . . . 8I-18

DISTRIBUTOR ROTOR - 5.9L V-8 -

DIAGNOSIS AND TESTING . . . . . . . . . . . . . . 8I-19
DOME LAMP - DESCRIPTION . . . . . . . . . . . 8L-24
DOME LAMP - INSTALLATION . . . . . . . . . . 8L-24
DOME LAMP - OPERATION . . . . . . . . . . . . . 8L-24
DOME LAMP - REMOVAL . . . . . . . . . . . . . . 8L-24
DOOR - INSTALLATION . . . . . . . . . . . 23-18,23-28
. . . . . . . . . 24-25
DOOR - INSTALLATION, BLEND DOOR - INSTALLATION, DEFROST . . . . . . . 24-27
DOOR - INSTALLATION, FLOOR -

DEFROST . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-30
DOOR - INSTALLATION, FUEL FILL . . . . . . . 23-39
DOOR - INSTALLATION, RECIRC . . . . . . . . . 24-30
DOOR - REMOVAL . . . . . . . . . . . . . . . 23-18,23-28
DOOR - REMOVAL, BLEND . . . . . . . . . . . . . 24-24
DOOR - REMOVAL, DEFROST . . . . . . . . . . . 24-27
DOOR - REMOVAL, FLOOR - DEFROST . . . . 24-30
. . . . . . . . . . 23-39
DOOR - REMOVAL, FUEL FILL DOOR - REMOVAL, RECIRC . . . . . . . . . . . . 24-30
DOOR ACTUATOR - DESCRIPTION,

BLEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-16

DOOR ACTUATOR - DESCRIPTION,

MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-20

DOOR ACTUATOR - DESCRIPTION,

RECIRCULATION . . . . . . . . . . . . . . . . . . . . . 24-22

DOOR ACTUATOR - INSTALLATION,

BLEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-17

DOOR ACTUATOR - INSTALLATION,

FLOOR - DEFROST . . . . . . . . . . . . . . . . . . . 24-20

DOOR ACTUATOR - INSTALLATION,

RECIRCULATION . . . . . . . . . . . . . . . . . . . . . 24-23
. . 24-16
. . . 24-21

DOOR ACTUATOR - OPERATION, BLEND DOOR ACTUATOR - OPERATION, MODE DOOR ACTUATOR - OPERATION,

RECIRCULATION . . . . . . . . . . . . . . . . . . . . . 24-22
DOOR ACTUATOR - REMOVAL, BLEND . . . . 24-17
DOOR ACTUATOR - REMOVAL, FLOOR -

DEFROST . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-19
. . . . 24-21

DOOR ACTUATOR - REMOVAL, MODE DOOR ACTUATOR - REMOVAL,

RECIRCULATION . . . . . . . . . . . . . . . . . . . . . 24-22
DOOR AJAR INDICATOR - DESCRIPTION . . 8J-23
DOOR AJAR INDICATOR - OPERATION . . . . 8J-23
. . . . 8L-25
DOOR AJAR SWITCH - DESCRIPTION DOOR AJAR SWITCH - OPERATION . . . . . . 8L-25
DOOR GLASS - INSTALLATION . . . . . 23-20,23-30
DOOR GLASS - REMOVAL . . . . . . . . 23-20,23-30
DOOR GLASS RUN WEATHERSTRIP -

INSTALLATION, FRONT . . . . . . . . . . . . . . . . 23-92

DOOR GLASS RUN WEATHERSTRIP -

INSTALLATION, REAR . . . . . . . . . . . . . . . . . 23-93

DOOR GLASS RUN WEATHERSTRIP -

REMOVAL, FRONT . . . . . . . . . . . . . . . . . . . . 23-92

DOOR GLASS RUN WEATHERSTRIP -

REMOVAL, REAR . . . . . . . . . . . . . . . . . . . . . 23-93

DOOR INNER BELT MOLDING -

INSTALLATION, FRONT . . . . . . . . . . . . . . . . 23-93

DOOR INNER BELT MOLDING -

INSTALLATION, REAR . . . . . . . . . . . . . . . . . 23-94

DOOR INNER BELT MOLDING -

REMOVAL, FRONT . . . . . . . . . . . . . . . . . . . . 23-93

DOOR INNER BELT MOLDING -

REMOVAL, REAR . . . . . . . . . . . . . . . . . . . . . 23-94
DOOR LOCK MOTOR - DESCRIPTION . . . . . . 8N-5
DOOR LOCK MOTOR - DIAGNOSIS AND

TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8N-5
. . . . . . . 8N-5
. . 8N-5

DOOR LOCK MOTOR - OPERATION DOOR MODULE - DESCRIPTION, DRIVER DOOR MODULE - DIAGNOSIS AND

TESTING, DRIVER . . . . . . . . . . . . . . . . . . . . . 8N-6

DOOR MODULE - INSTALLATION,

DRIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8N-7
DOOR MODULE - OPERATION, DRIVER . . . . 8N-5
DOOR MODULE - REMOVAL, DRIVER . . . . . 8N-7
DOOR OPENING SEAL - INSTALLATION . . . 23-92
DOOR OPENING SEAL - REMOVAL . . . . . . . 23-92
DOOR OUTER BELT MOLDING -

INSTALLATION, FRONT . . . . . . . . . . . . . . . . 23-93

DOOR OUTER BELT MOLDING -

DOOR OUTER BELT MOLDING -

REMOVAL, FRONT . . . . . . . . . . . . . . . . . . . . 23-93

DOOR OUTER BELT MOLDING -

REMOVAL, REAR . . . . . . . . . . . . . . . . . . . . . 23-94

DOOR SILL TRIM COVER -

INSTALLATION, REAR . . . . . . . . . . . . . . . . . 23-72

DOOR SILL TRIM COVER - REMOVAL,

REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-72

DOUBLE INVERTED FLARING -

STANDARD PROCEDURE . . . . . . . . . . . . . . . . . 5-7
DRAG LINK - INSTALLATION . . . . . . . . . . . . 19-35
DRAG LINK - REMOVAL . . . . . . . . . . . . . . . 19-35
DRAIN AND REFILL - STANDARD

PROCEDURE, FLUID . . . . . 21-617,21-652,21-682, 21-716
. . . . . 14-78

DRAIN CIRCUIT - OPERATION, FUEL DRAINBACK VALVE - DESCRIPTION,

TORQUE CONVERTER . . . . . . . . . . 21-262,21-440

DRAINBACK VALVE - OPERATION,

TORQUE CONVERTER . . . . . . . . . . 21-262,21-440

DRAINBACK VALVE - STANDARD

PROCEDURE, TORQUE CONVERTER . . . . 21-262, 21-440

DRAINING AT FUEL FILTER - STANDARD

PROCEDURES, WATER . . . . . . . . . . . . . . . . 14-57

DRAINING COOLING SYSTEM

3.7L/4.7L/5.7L ENGINE - STANDARD PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

DRAINING COOLING SYSTEM 5.9L

DIESEL ENGINE - STANDARD PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

DRAINING COOLING SYSTEM 5.9L/8.0L

ENGINE - STANDARD PROCEDURE . . . . . . . . 7-18

DRAW TEST - STANDARD PROCEDURE,

IGNITION-OFF . . . . . . . . . . . . . . . . . . . . . . . 8F-11

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-91
. . 23-91

DRIP RAIL WEATHERSTRIP - REMOVAL DRIP RAIL WEATHERSTRIP RETAINER -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-92

DRIP RAIL WEATHERSTRIP RETAINER -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 23-92

DRIVE - DIAGNOSIS AND TESTING,

ELECTRONICLY CONTOLLED VISCOUS FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56

DRIVE - DIAGNOSIS AND TESTING,

VISCOUS FAN . . . . . . . . . . . . . . . . . . . . . . . . 7-54

DRIVE BELT - DIAGNOSIS AND TESTING,

ACCESSORY . . . . . . . . . . . . . . . . . 7-25,7-28,7-31

DRIVE BELTS - 3.7L / 4.7L -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 7-27
DRIVE BELTS - 3.7L / 4.7L - REMOVAL . . . . 7-27
DRIVE BELTS - 5.9L - INSTALLATION . . . . . . 7-31
DRIVE BELTS - 5.9L - REMOVAL . . . . . . . . . 7-30
DRIVE BELTS - 5.9L DIESEL -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 7-34
DRIVE BELTS - 5.9L DIESEL - REMOVAL . . . 7-34
DRIVE LEARN - STANDARD PROCEDURE . . 8E-21
DRIVE SYSTEM - DESCRIPTION, TIMING . . 9-164
DRIVE SYSTEM - OPERATION, TIMING . . . . 9-164
DRIVE VISCOUS CLUTCH - 5.9L DIESEL

- DESCRIPTION, FAN . . . . . . . . . . . . . . . . . . . 7-55

DRIVE VISCOUS CLUTCH - 5.9L DIESEL

- OPERATION, FAN . . . . . . . . . . . . . . . . . . . . 7-55

DRIVE VISCOUS CLUTCH -

DESCRIPTION, FAN . . . . . . . . . . . . . . . . . . . . 7-54

DRIVE VISCOUS CLUTCH - OPERATION,

FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
DRIVER AIRBAG - DESCRIPTION . . . . . . . . 8O-22
DRIVER AIRBAG - INSTALLATION . . . . . . . 8O-24
DRIVER AIRBAG - OPERATION . . . . . . . . . . 8O-23
DRIVER AIRBAG - REMOVAL . . . . . . . . . . . 8O-23
DRIVER DOOR MODULE - DESCRIPTION . . . 8N-5
DRIVER DOOR MODULE - DIAGNOSIS

AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . 8N-6
. . 8N-7
DRIVER DOOR MODULE - INSTALLATION . . . . 8N-5
DRIVER DOOR MODULE - OPERATION DRIVER DOOR MODULE - REMOVAL . . . . . . 8N-7
DRIVER SEAT SWITCH - DESCRIPTION . . . 8N-15
DRIVER SEAT SWITCH - DIAGNOSIS

AND TESTING . . . . . . . . . . . . . . . . . . . . . . . 8N-15
DRIVER SEAT SWITCH - INSTALLATION . . 8N-16
DRIVER SEAT SWITCH - OPERATION . . . . . 8N-15
DRIVER SEAT SWITCH - REMOVAL . . . . . . 8N-16
DRIVER SIDE BEZEL - INSTALLATION,

INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . 23-59

DRIVER SIDE BEZEL - REMOVAL,

INSTALLATION, REAR . . . . . . . . . . . . . . . . . 23-94

INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . 23-58

12

INDEX

DR

Description

Group-Page

Description

Group-Page

Description

Group-Page

PROPORTIONING - DESCRIPTION . . . . . . . . 5-43

ENGINE - STANDARD PROCEDURE,

DROP - STANDARD PROCEDURE,

TESTING FOR A VOLTAGE . . . . . . . . . . . 8W-01-10

DRUM IN HAT BRAKE - CLEANING,

REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33

DRUM IN HAT BRAKE - INSPECTION,

REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33

DUAL REAR WHEEL INSTALLATION -

STANDARD PROCEDURE . . . . . . . . . . . . . . . 22-12

DUCTS - INSTALLATION, FLOOR

DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . 24-27

DUCTS - INSTALLATION, INSTRUMENT

PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-29

DUCTS - REMOVAL, FLOOR

DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . 24-27

DUCTS - REMOVAL, INSTRUMENT

PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-29

DUST BOOT - INSTALLATION,

EXTENSION HOUSING SEAL . . . . . 21-652,21-716

DUST BOOT - REMOVAL, EXTENSION

HOUSING SEAL . . . . . . . . . . . . . . . 21-652,21-716

DUTY FRONT FRAME RAIL TIP REPLACEMENT - STANDARD PROCEDURE, LIGHT . . . . . . . . . . . . . . . . . . . 13-4
ECM - DESCRIPTION . . . . . . . . . . . . . . . . . . . 8E-4
ECM - OPERATION . . . . . . . . . . . . . . . . . . . . 8E-4
EFFECTS OF INCORRECT FLUID LEVEL -

DIAGNOSIS AND TESTING . . . . . . 21-201,21-381, 21-541

ELECTRICAL CONTROLS - DIAGNOSIS

AND TESTING, OVERDRIVE . . . . . . 21-219,21-397

ELECTRONIC GOVERNOR -

DESCRIPTION . . . . . . . . . . . . . . . . 21-196,21-376

ELECTRONIC GOVERNOR -

ELECTRONIC GOVERNOR - OPERATION

INSTALLATION. . . . . . . . . . . . . . . . . 21-199,21-379
. 21-196, 21-377
. . . 21-198, 21-378

ELECTRONIC GOVERNOR - REMOVAL

ELECTRONIC VARIABLE BRAKE

ELECTRONIC VARIABLE BRAKE

PROPORTIONING - OPERATION . . . . . . . . . . 5-43

ELECTRONIC VEHICLE INFO CENTER -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 8M-7

ELECTRONIC VEHICLE INFO CENTER -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 8M-10

ELECTRONIC VEHICLE INFO CENTER -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 8M-8

ELECTRONIC VEHICLE INFO CENTER -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 8M-10

ELECTRONIC VEHICLE INFORMATION

CENTER - DIAGNOSIS AND TESTING . . . . . . 8M-8

ELECTRONIC VEHICLE INFORMATION

CENTER PROGRAMMING - STANDARD PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 8M-8

ELECTRONICLY CONTOLLED VISCOUS

FAN DRIVE - DIAGNOSIS AND TESTING . . . . 7-56

ELECTROSTATIC DISCHARGE (ESD) SENSITIVE DEVICES - STANDARD PROCEDURE . . . . . . . . . . . . . . . . . . . . . . 8W-01-8
. . 8G-5

ELEMENT - DESCRIPTION, HEATED SEAT ELEMENT - DIAGNOSIS AND TESTING,

HEATED SEAT . . . . . . . . . . . . . . . . . . . . . . . . 8G-6

ELEMENT - INSTALLATION, AIR

CLEANER . . . . . . . . 9-105,9-20,9-242,9-298,9-370

ELEMENT - INSTALLATION, HEATED

ELEMENT - OPERATION, HEATED SEAT ELEMENT - REMOVAL, AIR CLEANER

SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8G-6
. . . . 8G-6
. . . . 9-105, 9-20,9-242,9-297,9-370
. . . . . 8G-6

ELEMENT - REMOVAL, HEATED SEAT EMISSION CONTROL INFORMATION

(VECI) - DESCRIPTION, VEHICLE . . . . . . . Intro.-3

END - DIAGNOSIS AND TESTING, OUTER

TIE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-31
. . . 19-32
END - INSTALLATION, OUTER TIE ROD END - INSTALLATION, TIE ROD . . . . . . . . . 19-37
END - REMOVAL, OUTER TIE ROD . . . . . . . 19-31
END - REMOVAL, TIE ROD . . . . . . . . . . . . . 19-36
ENGINE - 3.7L - DESCRIPTION . . . . . . . . . . . . 9-3
ENGINE - 5.7L - DESCRIPTION . . . . . . . . . . 9-178
ENGINE - 5.9L - DESCRIPTION . . . . . . . . . . 9-224
ENGINE - DESCRIPTION, COOLING

SYSTEM FLOW - 5.9L . . . . . . . . . . . . . . . . . . . 7-1

ENGINE - DESCRIPTION, COOLING

ENGINE - DIAGNOSIS AND TESTING,

COOLING SYSTEM DIESEL . . . . . . . . . . . . . . . 7-7

ENGINE - DIAGNOSIS AND TESTING,

DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

ENGINE - DIAGNOSIS AND TESTING,

GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

ENGINE - FIRING ORDER / CABLE

ROUTING, 5.7L V-8 . . . . . . . . . . . . . . . . . . . . 8I-4

ENGINE - IGNITION COIL RESISTANCE,

8.0L V-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8I-6
ENGINE - INSTALLATION . . . . . . . . . . . . . . . 9-291
. . . 24-39, ENGINE - INSTALLATION, 5.9L DIESEL 24-42,24-44
. . . . . . . . . . 24-42

ENGINE - INSTALLATION, 8.0L ENGINE - INSTALLATION, EXCEPT V-10

OR DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . 8R-17
. . . . . . . . . . 19-24

ENGINE - INSTALLATION, GAS ENGINE - INSTALLATION, V-10 OR

ENGINE - REMOVAL ENGINE - REMOVAL, 5.9L DIESEL

DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-17
. . . . . . . . . . . . . . . . . . 9-290
. . 24-37,24-40, 24-43,24-46
. . . . . . . . . . . . . . 24-40

ENGINE - REMOVAL, 8.0L ENGINE - REMOVAL, EXCEPT V-10 OR

DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-16
ENGINE - REMOVAL, GAS . . . . . . . . . . . . . . 19-23
ENGINE - REMOVAL, V-10 OR DIESEL . . . . 8R-16
ENGINE - SPARK PLUG CABLE ORDER,

8.0L V-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8I-5
. . . . . . . . . 9-12

ENGINE - SPECIFICATIONS, 3.7L ENGINE - STANDARD PROCEDURE,

DRAINING COOLING SYSTEM 3.7L/4.7L/5.7L . . . . . . . . . . . . . . . . . . . . . . . . 7-18

ENGINE - STANDARD PROCEDURE, DRAINING COOLING SYSTEM 5.9L DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

ENGINE - STANDARD PROCEDURE,

DRAINING COOLING SYSTEM 5.9L/8.0L . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

REFILLING COOLING SYSTEM 3.7L/4.7L/5.7L . . . . . . . . . . . . . . . . . . . . . . . . 7-18

ENGINE - STANDARD PROCEDURE,

REFILLING COOLING SYSTEM 5.9L DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

ENGINE - STANDARD PROCEDURE,

REFILLING COOLING SYSTEM 5.9L/8.0L . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
ENGINE 5.9L DIESEL - DESCRIPTION . . . . . 9-282
ENGINE 8.0L - DESCRIPTION . . . . . . . . . . . 9-353
. 9-127,9-200,9-249, ENGINE BLOCK - CLEANING 9-38,9-380
ENGINE BLOCK - DESCRIPTION . . . . . 9-126,9-37
ENGINE BLOCK - INSPECTION . . . . . 9-127,9-200, 9-249,9-38,9-380

ENGINE BLOCK HEATER - 5.9L DIESEL -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 7-43

ENGINE BLOCK HEATER - 5.9L DIESEL -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 7-44

ENGINE BLOCK HEATER - 5.9L DIESEL -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43

ENGINE BLOCK HEATER - 5.9L DIESEL -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
ENGINE BLOCK HEATER - DESCRIPTION . . . 7-42
ENGINE BLOCK HEATER - DIAGNOSIS

AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . 7-42
ENGINE BLOCK HEATER - INSTALLATION . . . 7-43
ENGINE BLOCK HEATER - OPERATION . . . . . 7-42
ENGINE BLOCK HEATER - REMOVAL . . . . . . 7-43
ENGINE CONTROL MODULE -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 8E-5
ENGINE CONTROL MODULE - REMOVAL . . . 8E-4
ENGINE COOLANT - DESCRIPTION . . . . . . . . 7-36
ENGINE COOLANT - DESCRIPTION . . . . . . . . . 0-3
ENGINE COOLANT TEMPERATURE

SENSOR - DESCRIPTION . . . . . . . . . . . . . . . 7-44

ENGINE COOLANT TEMPERATURE

SENSOR - INSTALLATION . . . . . . . . . . . . . . . 7-47

ENGINE COOLANT TEMPERATURE

SENSOR - OPERATION . . . . . . . . . . . . . . . . . 7-44

ENGINE COOLANT TEMPERATURE

SENSOR - REMOVAL . . . . . . . . . . . . . . . . . . . 7-44

ENGINE COOLANT THERMOSTAT -

3.7L/4.7L - DESCRIPTION . . . . . . . . . . . . . . . 7-50

ENGINE COOLANT THERMOSTAT -

SYSTEM FLOW 3.7L/4.7L . . . . . . . . . . . . . . . . 7-1

3.7L/4.7L - INSTALLATION . . . . . . . . . . . . . . 7-51

ENGINE - DESCRIPTION, FUEL

ENGINE COOLANT THERMOSTAT -

REQUIREMENTS - DIESEL . . . . . . . . . . . . . . . 0-1

3.7L/4.7L - OPERATION . . . . . . . . . . . . . . . . . 7-51

ENGINE COOLANT THERMOSTAT -

3.7L/4.7L - REMOVAL . . . . . . . . . . . . . . . . . . 7-51

ENGINE COOLANT THERMOSTAT - 5.9L

DIESEL - DESCRIPTION . . . . . . . . . . . . . . . . 7-52

ENGINE COOLANT THERMOSTAT - 5.9L

DIESEL - INSTALLATION . . . . . . . . . . . . . . . . 7-53

ENGINE COOLANT THERMOSTAT - 5.9L

DIESEL - OPERATION . . . . . . . . . . . . . . . . . . 7-52

ENGINE COOLANT THERMOSTAT - 5.9L

DIESEL - REMOVAL . . . . . . . . . . . . . . . . . . . . 7-53

ENGINE COOLANT THERMOSTAT-

5.7L/5.9L - DESCRIPTION . . . . . . . . . . . . . . . 7-47

ENGINE COOLANT THERMOSTAT-

5.7L/5.9L - INSTALLATION . . . . . . . . . . . . . . 7-49

ENGINE COOLANT THERMOSTAT-

5.7L/5.9L - OPERATION . . . . . . . . . . . . . . . . . 7-48

ENGINE COOLANT THERMOSTAT-

5.7L/5.9L - REMOVAL . . . . . . . . . . . . . . . . . . 7-48
ENGINE DATA PLATE - DESCRIPTION . . . . . 9-297
ENGINE DIAGNOSIS - INTRODUCTION -

DIAGNOSIS AND TESTING . . . 9-178,9-225,9-353, 9-4,9-93

ENGINE DIAGNOSIS - LUBRICATION -

DIAGNOSIS AND TESTING . . . 9-183,9-230,9-358, 9-7

ENGINE DIAGNOSIS - MECHANICAL -

DIAGNOSIS AND TESTING . . . 9-181,9-184,9-228, 9-283,9-356,9-6,9-91

ENGINE DIAGNOSIS - PERFORMANCE -

DIAGNOSIS AND TESTING . . . 9-179,9-226,9-354, 9-4,9-89
. . . . . . . . . 8I-4
ENGINE FIRING ORDER, 3.7L V-6
ENGINE FIRING ORDER, 4.7L V-8
. . . . . . . . . 8I-4
ENGINE FIRING ORDER, 5.9L V-8 . . . . . . . . . . . 8I-4
ENGINE GASKET SURFACE

PREPARATION - STANDARD PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
. . . 9-269, 9-396

ENGINE OIL - STANDARD PROCEDURE

ENGINE OIL AND LUBRICANTS -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 0-2

ENGINE OIL LEAK - DIAGNOSIS AND

TESTING . . . . . . . . . . . . . . . . . . 9-150,9-214,9-63

ENGINE OIL LEAKS - DIAGNOSIS AND

TESTING . . . . . . . . . . . . . . . . . . . . . . 9-269,9-394

ENGINE OIL LEVEL - STANDARD

PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . 9-341

ENGINE OIL PRESSURE - DIAGNOSIS

AND TESTING . . . . . . . . . . . . . 9-269,9-338,9-396

ENGINE OIL PRESSURE - DIAGNOSIS

AND TESTING, CHECKING . . . . . 9-150,9-214,9-64

ENGINE OIL SERVICE - STANDARD

PROCEDURE . . . . . . . . . . 9-151,9-215,9-341,9-70
. . . . . . . . . 9-102
. . . . . . . . . 9-192
. . . . . . . . . 9-240
. . 9-294
. . . . . . . . . 9-367
. . . . . . . . . 9-98
. . . . . . . . 9-188
. . . . . . . . 9-235
. . . . . . . . 9-364

ENGINE, SPECIAL TOOLS - 4.7L ENGINE, SPECIAL TOOLS - 5.7L ENGINE, SPECIAL TOOLS - 5.9L ENGINE, SPECIAL TOOLS - 5.9L DIESEL ENGINE, SPECIAL TOOLS - 8.0L ENGINE, SPECIFICATIONS - 4.7L ENGINE, SPECIFICATIONS - 5.7L ENGINE, SPECIFICATIONS - 5.9L ENGINE, SPECIFICATIONS - 8.OL ENGINE TEMPERATURE GAUGE -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 8J-23

ENGINE TEMPERATURE GAUGE -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 8J-23

ENGINE TIMING - VERIFICATION -

STANDARD PROCEDURE . . . . . . . . . . . . . . . 9-165

ENGINES - INSTALLATION, 3.7, 4.7 AND

5.7L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-41
. . 24-39

ENGINES - REMOVAL, 3.7, 4.7 AND 5.7L ENTRY MODULE - DESCRIPTION,

REMOTE KEYLESS . . . . . . . . . . . . . . . . . . . . 8N-7

ENTRY MODULE - DIAGNOSIS AND

TESTING, REMOTE KEYLESS . . . . . . . . . . . . 8N-8

ENTRY MODULE - INSTALLATION,

REMOTE KEYLESS . . . . . . . . . . . . . . . . . . . . 8N-8

ENTRY MODULE - OPERATION, REMOTE

KEYLESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8N-8

ENTRY MODULE - REMOVAL, REMOTE

KEYLESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8N-8

ENTRY TRANSMITTER - DIAGNOSIS AND

TESTING, REMOTE KEYLESS . . . . . . . . . . . . 8N-8

ENTRY TRANSMITTER -

SPECIFICATIONS, REMOTE KEYLESS . . . . . 8N-10

EQUIPMENT - STANDARD PROCEDURE,

REFRIGERANT SYSTEM SERVICE . . . . . . . . 24-34

DR

INDEX

13

Description

Group-Page

Description

Group-Page

Description

Group-Page

ERASING TRANSMITTER CODES -

STANDARD PROCEDURE . . . . . . . . . . . . . . 8M-12
ETC INDICATOR - DESCRIPTION . . . . . . . . . 8J-24
ETC INDICATOR - OPERATION . . . . . . . . . . 8J-25
EVACUATE - STANDARD PROCEDURE,

REFRIGERANT SYSTEM . . . . . . . . . . 24-35,24-51
EVAP SYSTEM - DESCRIPTION . . . . . . . . . . 25-10
EVAP SYSTEM - TORQUE . . . . . . . . . . . . . . 25-12
EVAPORATOR - DESCRIPTION, A/C . . . . . . . 24-47
. . . . . . 24-47
EVAPORATOR - INSTALLATION, A/C EVAPORATOR - OPERATION, A/C . . . . . . . . 24-47
EVAPORATOR - REMOVAL, A/C . . . . . . . . . . 24-47
EVAP/PURGE SOLENOID - DESCRIPTION . . 25-12
EVAP/PURGE SOLENOID - INSTALLATION . 25-13
EVAP/PURGE SOLENOID - OPERATION . . . . 25-12
EVAP/PURGE SOLENOID - REMOVAL . . . . . 25-13
EXCEPT 4X4 HD - INSTALLATION, ALL

LD & HD . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-15

EXCEPT 4X4 HD - REMOVAL, ALL LD &

HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-14
EXCEPT DIESEL - INSTALLATION . . . . . . . . 14-22
EXCEPT DIESEL - REMOVAL . . . . . . . . . . . . 14-20
EXCEPT HYDROBOOST - INSTALLATION,

ALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
. . . 5-21

EXCEPT HYDROBOOST - REMOVAL, ALL EXCEPT V-10 OR DIESEL ENGINE -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 8R-17

EXCEPT V-10 OR DIESEL ENGINE -

EXHAUST MANIFOLD - INSTALLATION

REMOVAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-16
EXHAUST MANIFOLD - CLEANING . . 9-161,9-220, 9-277,9-347,9-404
EXHAUST MANIFOLD - DESCRIPTION . . . . 9-159, 9-220,9-277,9-403,9-73
EXHAUST MANIFOLD - INSPECTION . . . . . 9-161, 9-220,9-277,9-347,9-404
. . . 9-162, 9-220,9-277,9-347,9-404,9-74
EXHAUST MANIFOLD - OPERATION . 9-220,9-277, 9-403
. . 9-159,9-220, 9-277,9-347,9-404,9-73
EXHAUST PIPE - INSPECTION . . . . . . . . . . . 11-7
EXHAUST PIPE - INSTALLATION . . . . . . . . . . 11-7
EXHAUST PIPE - REMOVAL . . . . . . . . . . . . . 11-7
EXTENSION HOUSING BUSHING -

EXHAUST MANIFOLD - REMOVAL

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 21-200

EXTENSION HOUSING BUSHING -

FAN DRIVE - DIAGNOSIS AND TESTING,

ELECTRONICLY CONTOLLED VISCOUS . . . . . 7-56

FAN DRIVE - DIAGNOSIS AND TESTING,

VISCOUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54

FAN DRIVE VISCOUS CLUTCH - 5.9L

DIESEL - DESCRIPTION . . . . . . . . . . . . . . . . 7-55

FAN DRIVE VISCOUS CLUTCH - 5.9L

DIESEL - OPERATION . . . . . . . . . . . . . . . . . . 7-55

FAN DRIVE VISCOUS CLUTCH -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 7-54

FAN DRIVE VISCOUS CLUTCH -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54

FAN (GAS ENGINE ONLY - 3.7, 4.7 &

5.7L) - INSTALLATION, CONDENSER . . . . . 24-43

FAN (GAS ENGINE ONLY - 3.7, 4.7 &

5.7L) - REMOVAL, CONDENSER . . . . . . . . . 24-43
. . . . . . . . . 13-3
. . . . . . . . . . . . . 13-3

FASCIA - INSTALLATION, FRONT FASCIA - REMOVAL, FRONT FASTENER IDENTIFICATION -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . Intro.-6
FASTENER USAGE - DESCRIPTION . . . . . . Intro.-9
FENDER - INSTALLATION, FRONT . . . . . . . . 23-39
FENDER - INSTALLATION, REAR . . . . . . . . . 23-44
. . . . . . . . . . . 23-39
FENDER - REMOVAL, FRONT FENDER - REMOVAL, REAR . . . . . . . . . . . . 23-44
FENDER RAIL REPAIR - STANDARD

PROCEDURE, HYDROFORM . . . . . . . . . . . . 13-12

FILL - STANDARD PROCEDURE,

TRANSMISSION . . . . . . . . . 21-203,21-383,21-544
FILL DOOR - INSTALLATION, FUEL . . . . . . . 23-39
FILL DOOR - REMOVAL, FUEL . . . . . . . . . . . . 23-39
FILLER CAP - DESCRIPTION, FUEL . . . . . . . 25-13
FILLER CAP - OPERATION, FUEL . . . . . . . . 25-13
FILTER - INSTALLATION, INLET . . . . . . . . . . 14-23
. 9-153,9-217,9-270, FILTER - INSTALLATION, OIL 9-342,9-397,9-70
FILTER - REMOVAL, INLET . . . . . . . . . . . . . 14-23
FILTER - REMOVAL, OIL . . . . . 9-152,9-216,9-270, 9-342,9-397,9-69

FILTER - STANDARD PROCEDURES,

WATER DRAINING AT FUEL . . . . . . . . . . . . 14-57

FILTER / WATER SEPARATOR -

FILTER / WATER SEPARATOR -

INSTALLATION, FUEL . . . . . . . . . . . . . . . . . 14-62

FILTER / WATER SEPARATOR -

OPERATION, FUEL . . . . . . . . . . . . . . . . . . . . 14-61

EXTENSION HOUSING SEAL -

INSTALLATION . . . . . 21-127,21-200,21-380,21-83
EXTENSION HOUSING SEAL - REMOVAL . 21-127, 21-200,21-380,21-83

EXTENSION HOUSING SEAL AND DUST

BOOT - INSTALLATION . . . . . . . . . 21-652,21-716

EXTENSION HOUSING SEAL AND DUST

BOOT - REMOVAL . . . . . . . . . . . . . 21-652,21-716

EXTERIOR - DESCRIPTION, LAMPS/

LIGHTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-2

EXTERIOR - DIAGNOSIS AND TESTING,

LAMPS/LIGHTING . . . . . . . . . . . . . . . . . . . . . 8L-3

EXTERIOR - OPERATION, LAMPS/

LIGHTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-2
EXTERIOR HANDLE - INSTALLATION . . . . . 23-20, 23-30
. . . . 23-20,23-30
. . . . . . 8L-7

EXTERIOR HANDLE - REMOVAL EXTERIOR LAMPS, SPECIFICATIONS EXTERIOR NAME PLATES -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-38
. . . . 23-38

EXTERIOR NAME PLATES - REMOVAL FAILURE - DIAGNOSIS AND TESTING,

CYLINDER HEAD GASKET . . . . 9-194,9-243,9-370

FAN - 5.9L DIESEL - CLEANING,

RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41

FAN - 5.9L DIESEL - INSPECTION,

RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41

FAN - 5.9L DIESEL - INSTALLATION,

RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41

FAN - 5.9L DIESEL - REMOVAL,

RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
FAN - CLEANING, RADIATOR . . . . . . . . . . . . 7-40
FAN - INSPECTION, RADIATOR . . . . . . . . . . . 7-40
FAN - INSTALLATION, RADIATOR . . . . . . . . . 7-40
FAN - REMOVAL, RADIATOR . . . . . . . . . . . . . 7-39

DESCRIPTION, FUEL . . . . . . . . . . . . . . . . . . . 14-6

FILTER/PRESSURE REGULATOR -

OPERATION, FUEL . . . . . . . . . . . . . . . . . . . . . 14-6

FINESSE SANDING/BUFFING &

POLISHING - DESCRIPTION . . . . . . . . . . . . 23-75

FINISH - DESCRIPTION, BASECOAT/

CLEARCOAT . . . . . . . . . . . . . . . . . . . . . . . . . 23-74

FIRING ORDER / CABLE ROUTING, 5.7L

V-8 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 8I-4
. . . . . . . . 8I-4
. . . . . . . . 8I-4
. . . . . . . . 8I-4

FIRING ORDER, 3.7L V-6 - ENGINE FIRING ORDER, 4.7L V-8 - ENGINE FIRING ORDER, 5.9L V-8 - ENGINE FIRING ORDER, DIESEL - FUEL

INJECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . 14-60

FITTING - DESCRIPTION, QUICK

CONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-8

FITTING - STANDARD PROCEDURE,

CONNECTING ROD BEARING . 9-128,9-251,9-382

FITTING - STANDARD PROCEDURE,

CRANKSHAFT MAIN BEARING . . . . . . . . . . 9-253

FITTING - STANDARD PROCEDURE,

CRANKSHAFT MAIN BEARING . . . . . 9-133,9-202

FITTING - STANDARD PROCEDURE,

FITTING - STANDARD PROCEDURE,

PISTON RING . . . . 9-140,9-207,9-262,9-333,9-52

FITTING CRANKSHAFT MAIN BEARINGS

- STANDARD PROCEDURE . . . . . . . . . . . . . 9-383

FITTING PISTON RINGS - STANDARD

PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . 9-390

FITTING, STANDARD PROCEDURE -

CONNECTING ROD BEARING . . . . . . . . . . . . 9-48

FITTING, STANDARD PROCEDURE -

MAIN BEARING . . . . . . . . . . . . . . . . . . . . . . . 9-43

FITTINGS - STANDARD PROCEDURE,

QUICK-CONNECT . . . . . . . . . . . . . . . . . . . . . . 14-8

FIXED ORIFICE TUBE - DIAGNOSIS AND

TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-48

FLAG - INSTALLATION, SIDE VIEW

MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-27
FLAG - REMOVAL, SIDE VIEW MIRROR . . . 23-27
FLARING - STANDARD PROCEDURE,

DOUBLE INVERTED . . . . . . . . . . . . . . . . . . . . . 5-7
FLARING - STANDARD PROCEDURE, ISO . . . . 5-7
FLEX PLATE - INSTALLATION . . 9-137,9-205,9-47
FLEX PLATE - REMOVAL . . . . . . 9-137,9-205,9-47
FLOOR - DEFROST DOOR -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 24-30
. . . . 24-30

FLOOR - DEFROST DOOR - REMOVAL FLOOR - DEFROST DOOR ACTUATOR -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 24-20

FLOOR - DEFROST DOOR ACTUATOR -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 24-19
FLOOR - INSTALLATION, LOAD . . . . . . . . . . 23-73
FLOOR - REMOVAL, LOAD . . . . . . . . . . . . . 23-73
FLOOR CONSOLE - INSTALLATION . . . . . . . 23-68
FLOOR CONSOLE - REMOVAL . . . . . . . . . . . 23-68
FLOOR DISTRIBUTION DUCTS -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 24-27

FLOOR DISTRIBUTION DUCTS -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 24-27
. 23-66
. . . . . 23-66

FLOOR MATS - INSTALLATION, CARPETS FLOOR MATS - REMOVAL, CARPETS FLOOR SHIFT BOOT - INSTALLATION,

4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-64
FLOOR SHIFT BOOT - REMOVAL, 4WD . . . . . 23-63
FLOOR SUPPORT CYLINDER -

INSTALLATION, LOAD . . . . . . . . . . . . . . . . . 23-73

FLOOR SUPPORT CYLINDER -

REMOVAL, LOAD . . . . . . . . . . . . . . . . . . . . . 23-73

FLOW - 5.9L DIESEL - DESCRIPTION,

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . 7-2

FLOW - 5.9L ENGINE - DESCRIPTION,

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . 7-1

FLOW - DIAGNOSIS AND TESTING,

RADIATOR COOLANT . . . . . . . . . . . . . . 7-57,7-59

FLOW 3.7L/4.7L ENGINE - DESCRIPTION,

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . 7-1

AND TESTING, POWER STEERING . . . . . . . . 19-4
. . . . . . . . . . . . . . . . 19-42

FLUID - DESCRIPTION FLUID - DESCRIPTION, AUTOMATIC

TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . 0-4

FLUID - DESCRIPTION, POWER

FLUID - OPERATION, AUTOMATIC

TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . 0-5

FLUID AND FILTER REPLACEMENT -

STANDARD PROCEDURE . . 21-203,21-383,21-542
. . . . . . . 0-5

FLUID CAPACITIES, SPECIFICATIONS FLUID CONTAMINATION - DIAGNOSIS

AND TESTING . . . . . . . . . . 21-201,21-381,21-541

FLUID CONTAMINATION - DIAGNOSIS

AND TESTING, BRAKE . . . . . . . . . . . . . . . . . . 5-18
FLUID COOLER - INSTALLATION . . . . . . . . . 19-42
FLUID COOLER - REMOVAL . . . . . . . . . . . . 19-42
FLUID DRAIN AND REFILL - STANDARD

PROCEDURE . . . . . 21-617,21-652,21-682,21-716

FLUID INDICATOR - DESCRIPTION,

WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . 8J-42

FLUID INDICATOR - OPERATION,

WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . 8J-42

FLUID LEAK - DIAGNOSIS AND TESTING,

CONVERTER HOUSING . . . 21-143,21-324,21-495

FLUID LEVEL - DIAGNOSIS AND

TESTING, EFFECTS OF INCORRECT . . . . . 21-201, 21-381,21-541

FLUID LEVEL - STANDARD PROCEDURE,

BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

PROCEDURE . . . . . . . . . . . 21-201,21-381,21-542

FLUID LEVEL CHECKING - STANDARD

PROCEDURE, POWER STEERING . . . . . . . . 19-42

FLUID LEVEL SWITCH - DESCRIPTION,

WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-9

FLUID LEVEL SWITCH - INSTALLATION,

WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-11

FLUID LEVEL SWITCH - OPERATION,

WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-9

FLUID LEVEL SWITCH - REMOVAL,

WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-10
FLUID RESERVOIR - INSTALLATION . . . . . . . 5-19

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . 21-200

FILTER / WATER SEPARATOR -

EXTENSION HOUSING BUSHING AND

REMOVAL, FUEL . . . . . . . . . . . . . . . . . . . . . 14-61

STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3

SEAL - INSTALLATION . . . . . . . . . . 21-616,21-682

FILTER REPLACEMENT - STANDARD

FLUID - DIAGNOSIS AND TESTING,

EXTENSION HOUSING BUSHING AND

PROCEDURE, FLUID . . . . . 21-203,21-383,21-542

CAUSES OF BURNT . . . . . . 21-201,21-381,21-541

SEAL - REMOVAL . . . . . . . . . . . . . 21-616,21-682

FILTER/PRESSURE REGULATOR -

DESCRIPTION, FUEL . . . . . . . . . . . . . . . . . . 14-61

FLOW AND PRESSURE - DIAGNOSIS

PISTON . . . . . . . . . 9-137,9-205,9-260,9-389,9-50

FLUID LEVEL CHECK - STANDARD

14

INDEX

DR

Description

Group-Page

Description

Group-Page

Description

Group-Page

REMOVAL, SEAT BACK REAR . . . . . . . . . . . 23-85

INSTALLATION . . . . . . . . . . . . . . . . . . . . 8W-97-5

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 13-26

FLUID RESERVOIR - REMOVAL FLUID, SPECIFICATIONS - BRAKE FLUSH - SPECIFICATIONS, GAP FLUSHING - STANDARD PROCEDURE,

. . . . . . . . . . 5-19
. . . . . . . . . 5-18
. . . . . . . . . 23-95

COOLING SYSTEM CLEANING/ REVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

FLUSHING POWER STEERING SYSTEM -

STANDARD PROCEDURE . . . . . . . . . . . . . . . 19-39
FLYWHEEL - ASSEMBLY . . . . . . . . . . . . . . . . 6-12
FLYWHEEL - DIAGNOSIS AND TESTING . . . . 6-11
. . . . . . . . . . . . . 6-12
FLYWHEEL - DISASSEMBLY . . . . . . . . . . . . . 6-12
FLYWHEEL - INSTALLATION FLYWHEEL - REMOVAL . . . . . . . . . . . . . . . . . 6-12
FOG LAMP - INSTALLATION . . . . . . . . . . . . 8L-11
FOG LAMP - REMOVAL . . . . . . . . . . . . . . . . 8L-11
FOG LAMP RELAY - DESCRIPTION . . . . . . . 8L-11
FOG LAMP RELAY - DIAGNOSIS AND

TESTING, FRONT . . . . . . . . . . . . . . . . . . . . . 8L-12
FOG LAMP RELAY - INSTALLATION . . . . . . 8L-13
FOG LAMP RELAY - OPERATION . . . . . . . . . 8L-12
FOG LAMP RELAY - REMOVAL . . . . . . . . . . 8L-13
FOOTMANS LOOP BRACKETS -

INSTALLATION, SEAT BACK REAR . . . . . . . 23-85

FOOTMANS LOOP BRACKETS -

FORM-IN-PLACE GASKETS AND

SEALERS - STANDARD PROCEDURE . . . . . 9-232, 9-289,9-360,9-9,9-93
. . . . . . . . 23-40

FRAME - INSTALLATION, GRILLE FRAME - REAR - INSTALLATION, SEAT

CUSHION . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-85

FRAME - REAR - REMOVAL, SEAT

CUSHION . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-85
. . . . . . . . . . . . 23-40
. . 13-17

FRAME - REMOVAL, GRILLE FRAME DIMENSIONS - SPECIFICATIONS FRAME H-SECTION REPLACEMENT -

STANDARD PROCEDURE, REAR . . . . . . . . . 13-15

FRAME RAIL TIP REPLACEMENT -

STANDARD PROCEDURE, LIGHT DUTY FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4

FRONT - DESCRIPTION, CRANKSHAFT

OIL SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-254
FRONT - INSTALLATION . . . . . . . . 5-16,5-17,5-29
FRONT - INSTALLATION . . . . . . . . . . . . . . . 22-15
FRONT - INSTALLATION, CRANKSHAFT

OIL SEAL . . . . . . . . 9-134,9-203,9-255,9-324,9-45
. . . . . . . . . . 23-82

FRONT - INSTALLATION, SEAT FRONT - INSTALLATION, SEAT BACK

CUSHION / COVER . . . . . . . . . . . . . . . . . . . 23-83

FRONT - INSTALLATION, SEAT CUSHION

/ COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-83

FRONT - OPERATION, CRANKSHAFT OIL

SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-254
. . . . . . . . . . . . 5-12,5-16,5-28

FRONT - REMOVAL FRONT - REMOVAL, CRANKSHAFT OIL

SEAL . . . . . . . . . . . 9-134,9-203,9-254,9-323,9-44
. . . . . . . . . . . . . . 23-82

FRONT - REMOVAL, SEAT FRONT - REMOVAL, SEAT BACK

CUSHION / COVER . . . . . . . . . . . . . . . . . . . 23-83

FRONT - REMOVAL, SEAT CUSHION /

COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-83
. . . . . . . . 13-2
. . . . . . . . . . . . 13-2

FRONT AIR DAM - INSTALLATION FRONT AIR DAM - REMOVAL FRONT AXLE - 9 1/4 AA -

ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . 3-49
. . . 3-45

FRONT AXLE - 9 1/4 AA - DESCRIPTION FRONT AXLE - 9 1/4 AA - DIAGNOSIS

AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . 3-45
FRONT AXLE - 9 1/4 AA - INSTALLATION . . . 3-48
FRONT AXLE - 9 1/4 AA - OPERATION . . . . . 3-45
FRONT AXLE - 9 1/4 AA - REMOVAL . . . . . . 3-48
FRONT AXLE - 9 1/4 AA - SPECIAL

TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53

FRONT AXLE - 9 1/4 AA -

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 3-53
. . . . 3-21
. . . . . 3-18

FRONT AXLE - C205F - ADJUSTMENTS FRONT AXLE - C205F - DESCRIPTION FRONT AXLE - C205F - DIAGNOSIS AND

TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
FRONT AXLE - C205F - INSTALLATION . . . . . 3-21
FRONT AXLE - C205F - OPERATION . . . . . . . 3-18
FRONT AXLE - C205F - REMOVAL . . . . . . . . 3-21
FRONT AXLE - C205F - SPECIAL TOOLS . . . 3-30
FRONT AXLE - C205F - SPECIFICATIONS . . . 3-29
FRONT BEARING - INSTALLATION,

OUTPUT SHAFT . . . . . . . . . . . . . . . 21-217,21-395

FRONT BEARING - REMOVAL, OUTPUT

SHAFT . . . . . . . . . . . . . . . . . . . . . . 21-217,21-395

FRONT BRAKE HOSE - INSTALLATION . . . . . . 5-9
FRONT BUMPER - INSTALLATION . . . . . . . . . 13-2
FRONT BUMPER - REMOVAL . . . . . . . . . . . . 13-2
FRONT CENTER SEAT BELT -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 8O-27
. . 8O-26

FRONT CENTER SEAT BELT - REMOVAL FRONT CENTER SEAT BELT &

RETRACTOR - INSTALLATION . . . . . . . . . . . 8O-26

FRONT CENTER SEAT BELT &

RETRACTOR - REMOVAL . . . . . . . . . . . . . . 8O-25
FRONT CLUTCH - ASSEMBLY . . . . 21-206,21-386
FRONT CLUTCH - DESCRIPTION . . 21-204,21-384
FRONT CLUTCH - DISASSEMBLY . 21-205,21-384
FRONT CLUTCH - INSPECTION . . . 21-206,21-385
FRONT CLUTCH - OPERATION . . . 21-204,21-384
FRONT CONTROL MODULE -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . 8W-97-4

FRONT CONTROL MODULE -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 8E-5

FRONT CONTROL MODULE - DIAGNOSIS

AND TESTING . . . . . . . . . . . . . . . . . . . . . 8W-97-5

FRONT CONTROL MODULE - DIAGNOSIS

AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . 8E-6

FRONT CONTROL MODULE -

FRONT CONTROL MODULE -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 8E-6

FRONT CONTROL MODULE - OPERATION . 8W-97-5
FRONT CONTROL MODULE - OPERATION . . 8E-5
FRONT CONTROL MODULE - REMOVAL . . 8W-97-5
FRONT CONTROL MODULE - REMOVAL . . . . 8E-6
FRONT COVER INSTALLED -

INSTALLATION, FRONT OIL SEAL . . . . . . . . 9-384

FRONT COVER INSTALLED - REMOVAL,

FRONT OIL SEAL . . . . . . . . . . . . . . . . . . . . . 9-384

FRONT COVER REMOVED -

INSTALLATION, FRONT OIL SEAL . . . . . . . . 9-384

FRONT COVER REMOVED - REMOVAL,

FRONT OIL SEAL . . . . . . . . . . . . . . . . . . . . . 9-384
FRONT CROSSMEMBER - INSTALLATION . . 13-23
FRONT CROSSMEMBER - REMOVAL . . . . . 13-23
FRONT DOOR GLASS RUN

WEATHERSTRIP - INSTALLATION . . . . . . . . 23-92

FRONT DOOR GLASS RUN

WEATHERSTRIP - REMOVAL . . . . . . . . . . . . 23-92

FRONT DOOR INNER BELT MOLDING -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-93

FRONT DOOR INNER BELT MOLDING -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 23-93

FRONT DOOR OUTER BELT MOLDING -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-93

FRONT DOOR OUTER BELT MOLDING -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 23-93
FRONT FASCIA - INSTALLATION . . . . . . . . . . 13-3
FRONT FASCIA - REMOVAL . . . . . . . . . . . . . . 13-3
. . . . . . . . 23-39
FRONT FENDER - INSTALLATION FRONT FENDER - REMOVAL . . . . . . . . . . . . 23-39
FRONT FOG LAMP RELAY - DIAGNOSIS

AND TESTING . . . . . . . . . . . . . . . . . . . . . . . 8L-12

FRONT FRAME RAIL TIP REPLACEMENT

- STANDARD PROCEDURE, LIGHT DUTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4
FRONT HOSE - REMOVAL . . . . . . . . . . . . . . . . 5-9
FRONT MOUNT - INSTALLATION . . . 9-144,9-211, 9-265,9-335,9-392,9-58
FRONT MOUNT - REMOVAL . . 9-144,9-211,9-264, 9-335,9-392,9-57

FRONT OIL SEAL - FRONT COVER

INSTALLED - INSTALLATION . . . . . . . . . . . . 9-384

FRONT OIL SEAL - FRONT COVER

INSTALLED - REMOVAL . . . . . . . . . . . . . . . 9-384

FRONT OIL SEAL - FRONT COVER

REMOVED - INSTALLATION . . . . . . . . . . . . . 9-384

FRONT OIL SEAL - FRONT COVER

REMOVED - REMOVAL . . . . . . . . . . . . . . . . 9-384

FRONT OUTBOARD SEAT BELT BUCKLE -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 8O-34

FRONT OUTBOARD SEAT BELT BUCKLE -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 8O-33

FRONT OUTPUT SHAFT SEAL -

INSTALLATION . . . . 21-618,21-653,21-683,21-717

FRONT OUTPUT SHAFT SEAL -

REMOVAL . . . . . . . 21-617,21-653,21-683,21-717

FRONT PARKING BRAKE CABLE -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 5-32

FRONT PARKING BRAKE CABLE -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31

FRONT PROPELLER SHAFT -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
. . . . . 3-6

FRONT PROPELLER SHAFT - REMOVAL FRONT SEAL - INSTALLATION, OIL

PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-567
FRONT SEAL - REMOVAL, OIL PUMP . . . . 21-567
. . . . . 21-209,21-388
FRONT SERVO - ASSEMBLY FRONT SERVO - CLEANING . . . . . 21-208,21-388
FRONT SERVO - DESCRIPTION . . . 21-207,21-387
FRONT SERVO - DISASSEMBLY . . 21-208,21-388
FRONT SERVO - INSPECTION . . . . 21-208,21-388
FRONT SERVO - OPERATION . . . . 21-208,21-387
FRONT SKID PLATE - INSTALLATION . . . . . 13-24
FRONT SKID PLATE - REMOVAL . . . . . . . . . 13-24
FRONT SUSPENSION - DESCRIPTION,

GEAR - INDEPENDENT . . . . . . . . . . . . . . . . 19-16

FRONT SUSPENSION - INSTALLATION,

GEAR - INDEPENDENT . . . . . . . . . . . . . . . . 19-17

FRONT SUSPENSION - REMOVAL, GEAR

- INDEPENDENT . . . . . . . . . . . . . . . . . . . . . 19-16
. . . . 2-11

FRONT SUSPENSION, SPECIAL TOOLS FRONT TOW HOOK ASSEMBLY -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 13-26

FRONT TOW HOOK ASSEMBLY -

FRONT WHEEL SPEED SENSOR -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 5-41

FRONT WHEEL SPEED SENSOR -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 5-42

FRONT WHEEL SPEED SENSOR -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41

FRONT WHEEL SPEED SENSOR -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41

FRONT WHEELHOUSE SPLASH SHIELD -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-41

FRONT WHEELHOUSE SPLASH SHIELD -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 23-40

FUEL CONTROL ACTUATOR -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 14-85

FUEL CONTROL ACTUATOR -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 14-85

FUEL CONTROL ACTUATOR -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 14-85
FUEL CONTROL ACTUATOR - REMOVAL . . . 14-85
FUEL DELIVERY - GAS - DESCRIPTION . . . . 14-1
FUEL DELIVERY - GAS - OPERATION . . . . . . 14-2
FUEL DRAIN CIRCUIT - OPERATION . . . . . . 14-78
FUEL FILL DOOR - INSTALLATION . . . . . . . 23-39
. . . . . . . . . . . 23-39
FUEL FILL DOOR - REMOVAL FUEL FILLER CAP - DESCRIPTION . . . . . . . 25-13
FUEL FILLER CAP - OPERATION . . . . . . . . . 25-13
FUEL FILTER - STANDARD

PROCEDURES, WATER DRAINING AT . . . . . 14-57

FUEL FILTER / WATER SEPARATOR -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 14-61

FUEL FILTER / WATER SEPARATOR -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 14-62

FUEL FILTER / WATER SEPARATOR -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 14-61

FUEL FILTER / WATER SEPARATOR -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 14-61

FUEL FILTER/PRESSURE REGULATOR -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 14-6

FUEL FILTER/PRESSURE REGULATOR -

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 14-6
FUEL GAUGE - DESCRIPTION . . . . . . . . . . . 8J-25
FUEL GAUGE - OPERATION . . . . . . . . . . . . . 8J-26
FUEL HEATER - DESCRIPTION . . . . . . . . . . 14-63
FUEL HEATER - DIAGNOSIS AND

TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-63
FUEL HEATER - OPERATION . . . . . . . . . . . . 14-63
FUEL HEATER RELAY - DESCRIPTION . . . . 14-64
FUEL HEATER RELAY - INSTALLATION . . . . 14-64
FUEL HEATER RELAY - OPERATION . . . . . . 14-64
FUEL HEATER RELAY - REMOVAL . . . . . . . . 14-64
FUEL INDICATOR - DESCRIPTION, LOW . . . 8J-29
FUEL INDICATOR - OPERATION, LOW . . . . . 8J-29
FUEL INJECTION PUMP - DESCRIPTION . . 14-64
FUEL INJECTION PUMP - INSTALLATION . . 14-67
FUEL INJECTION PUMP - OPERATION . . . . 14-64
FUEL INJECTION PUMP - REMOVAL . . . . . . 14-65
FUEL INJECTION PUMP TIMING -

DIAGNOSIS AND TESTING . . . . . . . . . . . . . 14-65
FUEL INJECTOR - DESCRIPTION . . . . 14-32,14-85
FUEL INJECTOR - INSTALLATION . . . . . . . . 14-87
FUEL INJECTOR - OPERATION . . . . . 14-32,14-86
FUEL INJECTOR - REMOVAL . . . . . . . . . . . . 14-87
FUEL INJECTOR FIRING ORDER, DIESEL . . 14-60

DR

INDEX

15

Description

Group-Page

Description

Group-Page

Description

Group-Page

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 14-72

GAUGE - DESCRIPTION, ENGINE

FUEL INJECTOR RAIL - DESCRIPTION . . . . 14-89
FUEL INJECTOR RAIL - INSTALLATION . . . . 14-90
FUEL INJECTOR RAIL - OPERATION . . . . . . 14-89
FUEL INJECTOR RAIL - REMOVAL . . . . . . . 14-89
FUEL LEVEL SENDING UNIT / SENSOR -

DESCRIPTION . . . . . . . . . . . . . . . . . . . 14-68,14-7

FUEL LEVEL SENDING UNIT / SENSOR -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 14-8

FUEL LEVEL SENDING UNIT / SENSOR -

OPERATION . . . . . . . . . . . . . . . . . . . . . 14-68,14-7

FUEL LEVEL SENDING UNIT / SENSOR -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-7

FUEL LINE LEAKS - DIAGNOSIS AND

TESTING, HIGH-PRESSURE . . . . . . . . . . . . . 14-69
FUEL LINES - DESCRIPTION . . . . . . . . 14-69,14-8
FUEL LINES - INSTALLATION . . . . . . . . . . . 14-71
FUEL LINES - OPERATION . . . . . . . . . . . . . . 14-69
FUEL LINES - REMOVAL . . . . . . . . . . . . . . . 14-69
FUEL PRESSURE LIMITING VALVE -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 14-72

FUEL PRESSURE LIMITING VALVE -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 14-73

FUEL PRESSURE LIMITING VALVE -

FUEL PRESSURE LIMITING VALVE -

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 14-72

FUEL PRESSURE SENSOR -

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 14-72

FUEL PRESSURE SENSOR -

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 14-72
FUEL PRESSURE SENSOR - OPERATION . . . . 14-72
FUEL PRESSURE SENSOR - REMOVAL . . . . 14-72
FUEL PUMP - DESCRIPTION . . . . . . . . . . . . 14-12
FUEL PUMP - OPERATION . . . . . . . . . . . . . 14-12
FUEL PUMP MODULE - DESCRIPTION . . . . 14-12
FUEL PUMP MODULE - INSTALLATION . . . 14-13
FUEL PUMP MODULE - OPERATION . . . . . . 14-12
FUEL PUMP MODULE - REMOVAL . . . . . . . 14-12
FUEL PUMP RELAY - DESCRIPTION . . . . . . 14-33
FUEL PUMP RELAY - INSTALLATION . . . . . 14-33
FUEL PUMP RELAY - OPERATION . . . . . . . . 14-33
FUEL PUMP RELAY - REMOVAL . . . . . . . . . 14-33
FUEL PUMP RELAYS - DIAGNOSIS AND

TESTING, ASD . . . . . . . . . . . . . . . . . . . . . . . . 8I-7
FUEL RAIL - DESCRIPTION . . . . . . . . . . . . . 14-13
FUEL RAIL - INSTALLATION . . . . . . . . . . . . 14-18
FUEL RAIL - OPERATION . . . . . . . . . . . . . . . 14-13
FUEL RAIL - REMOVAL . . . . . . . . . . . . . . . . 14-13
FUEL REQUIREMENTS - DIESEL ENGINE

- DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 0-1

FUEL SENSOR - DESCRIPTION, WATER

IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-77
. . 14-78
FUEL SENSOR - OPERATION, WATER IN FUEL SENSOR - REMOVAL, WATER IN . . . . 14-78
FUEL SYSTEM - DESCRIPTION, DIESEL . . . 14-57
FUEL SYSTEM - TORQUE . . . . . . . . . . . . . . . 14-3
FUEL SYSTEM PARTS - STANDARD

PROCEDURES, CLEANING . . . . . . . . . . . . . . 14-58
FUEL SYSTEM PRESSURE, DIESEL . . . . . . . 14-60
FUEL SYSTEM PRESSURE RELEASE -

STANDARD PROCEDURE . . . . . . . . . . . . . . . . 14-2

FUEL SYSTEM PRESSURE,

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 14-3

FUEL SYSTEM PRIMING - STANDARD

PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . 14-59
FUEL SYSTEM, SPECIAL TOOLS . . . . . . . . . . 14-5
FUEL SYSTEM, SPECIAL TOOLS -

DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-60
FUEL TANK - DESCRIPTION . . . . . . . . . . . . 14-20
FUEL TANK - OPERATION . . . . . . . . . . . . . . 14-20
FUEL TANK MODULE - DESCRIPTION . . . . . 14-75
FUEL TANK MODULE - INSTALLATION . . . . 14-75
FUEL TANK MODULE - OPERATION . . . . . . 14-75
. . . . . . . . 14-75
FUEL TANK MODULE - REMOVAL FUEL TRANSFER PUMP - DESCRIPTION . . 14-75
FUEL TRANSFER PUMP - INSTALLATION . . 14-76
FUEL TRANSFER PUMP - OPERATION . . . . 14-76
FUEL TRANSFER PUMP - REMOVAL . . . . . . 14-76
FULL SIZE, SPARE WHEEL WITH

MATCHING TIRE - DESCRIPTION . . . . . . . . 22-15
FUNCTIONS - DESCRIPTION, CIRCUIT . . 8W-01-6
FUSE - DESCRIPTION, IOD . . . . . . . . . . . 8W-97-6
FUSE - INSTALLATION, IOD . . . . . . . . . . 8W-97-7
FUSE - OPERATION, IOD . . . . . . . . . . . . . 8W-97-6
FUSE - REMOVAL, IOD . . . . . . . . . . . . . . 8W-97-6
FUSES POWERING SEVERAL LOADS - STANDARD PROCEDURE, TESTING FOR A SHORT TO GROUND ON . . . . . . 8W-01-10

GAP AND FLUSH - SPECIFICATIONS . . . . . . 23-95
GAS - DESCRIPTION, FUEL DELIVERY . . . . . 14-1
GAS - INSTALLATION . . . . . . . . . . . . 19-30,19-41
GAS - OPERATION, FUEL DELIVERY . . . . . . . 14-2
. . . . . . . . . . . . . . . . 19-29,19-40
GAS - REMOVAL GAS ENGINE - DIAGNOSIS AND TESTING . . 11-2
GAS ENGINE - INSTALLATION . . . . . . . . . . . 19-24
GAS ENGINE - REMOVAL . . . . . . . . . . . . . . 19-23
GASKET - DESCRIPTION, CYLINDER

HEAD COVER . . . . . . . . . . . . . . . . . . . . . . . . 9-243

GASKET - DIAGNOSIS AND TESTING,

CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . 9-20

GASKET - OPERATION, CYLINDER HEAD

COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-243

GASKET FAILURE - DIAGNOSIS AND

TESTING, CYLINDER HEAD . . . 9-194,9-243,9-370

GASKET SELECTION - STANDARD

PROCEDURE, HEAD . . . . . . . . . . . . . . . . . . . 9-330

GASKET SURFACE PREPARATION -

STANDARD PROCEDURE, ENGINE . . . . . . . . 9-10

GASKETS AND SEALERS - STANDARD

PROCEDURE, FORM-IN-PLACE . . . . 9-232,9-289, 9-360,9-9,9-93

TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . 8J-23
GAUGE - DESCRIPTION, FUEL . . . . . . . . . . . 8J-25
GAUGE - DESCRIPTION, OIL PRESSURE . . 8J-32
. . . . . . . 8J-40
GAUGE - DESCRIPTION, VOLTAGE GAUGE - OPERATION, ENGINE

TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . 8J-23
. . . . . . . . . . . . 8J-26
. . . . 8J-32
. . . . . . . . . 8J-41

GAUGE - OPERATION, FUEL GAUGE - OPERATION, OIL PRESSURE GAUGE - OPERATION, VOLTAGE GAUGES - DIAGNOSIS AND TESTING,

PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . 22-7

GAUGES INDICATOR - DESCRIPTION,

CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8J-21

GAUGES INDICATOR - OPERATION,

CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8J-21
. . . . . 9-322