1996 Chevrolet Suburban Owners Manual

VIN

Oil Filter Air Cleaner Fuel Filter

Surge Tank Cap

6SL

PF1218 A1236C TP 1006 RC33

6.5L

PF1218 A 1236C TP 1 006 RC33

Air Conditioning Refrigerants Not all air conditioning refrigerants are the same. If the air conditioning system in your vehicle needs refrigerant, be sure the proper refrigerant is used. If you’re not sure, ask your GM dealer. For additional information, see your “Warranty and Owner Assistance Information’’ booklet.

NOTICE: R-134A refrigerant is not compatible with R-12 refrigerant in an air conditioning system. R-12 in an R-134A system will cause compressor failure, refrigerant oil sludge, or poor air conditioning system performance.

Air Conditioning Refrigerant Capacity

TYPE

Refrigerant R-134A Refrigerant R- 134A

QTY

Front A/C 3.0 lbs. (1.360 kg)

Front and Rear A/C 4.25 Ibs. (1.927

kg)

6-79

Fuse Block

FUSE LEGEND

1 30AMP I GREEN I

o3 o2 os Dg

o1 0. l3 nlg

l4

0 2 0

21

o4 lo 0 l6 0

22

I 5

l7 0

23

6-80

Fuses and Circuit Breakers

POSITION 1.

NAME STOP/HAZ

T CASE CTSY

GAGES

RR W A C CRUISE AUX PWR CRANK PARK LPS

AIR BAG WIPER HTR-A/C CIG LTR

ILLUM

DRL-FOG TURN-B/U RADIO BRAKE RADIO BATT TRANS

2. 3.

4.

5 . 6. 7 . 8. 9.

10. 11. 12. 13.

14.

15. 16. 17. 18. 19.

20.

21. 22.

CIRCUITS PROTECTED Stop/TCC Switch, Buzzer, CHMSL, Hazard Lamps, Stop Lamps Transfer Case Courtesy Lamps, Cargo Lamp, Glove Box Light, Dome/RDG Lamps, Vanity Mirrors, Pwr Mirrors IP Cluster, DRL Relay, HDLP Switch, Keyless Entry, Low Coolant Module RR HVAC Controls Cruise Control Aux Power Outlet Diesel Fuel Pump, DERM, ECM Lic Lamp, Park Lamp, Tail Lamp, Roof Marker Lamp, Tdi1 Gate Lamps, Front Side Markers, Door Switch Illum, Fender Lamps DERM Wiper Motor, Washer Pump A/C, A/C Blower, High Blower Relay Power Amp, Rear Liftglass, Cig Lighter, Door Lock Relay, Pwr Lumbar Seat

4WD, Indicator, LP Cluster, HVAC Controls, RR HVAC Controls, IP Switches, Radio Illumination DRL Relay, Fog Lamp Relay Frt Turn, RR Turn, B/U Lps Radio (Ign) DRAC, 4WAL PCM. ABS, Radio (Batt)

... . Cruise

PRNDL, Auto Transmission, Speedo, Check Gages Tell Tde Not Used Not Used

POSITION NAME 23. 24. A 3

CIRCUITS PROTECTED Rear Wash Pump 4WD Indicator Lamp

RR Wiper Rear Wiper, 4WD Frt Axle, PWR ACCY Pwr Door Lock, 6-Way Pwr Seat, Keyless

B.?

PWR WDOS

Entry Module Power Windows

?Circuit Breaker Lamp and Bulb Data LAMP OR BULB

TRADE NO.

POWER

RATING AT 12.8V, WATTS

HEADLAMPS 2 Headlamp System (Sealed Beam) Low/High Beam 4 Headlamp System (Composite) Low/High Beam High Beam

LAMP OR BULB EXTERIOR Front Marker Lamp Front Park and Turn Lamp Rear Parking Lamp Rear Stop and Turn Lamp Backup Lamp Roof Marker Lamp" License Plate Lamp Underhood Lamp Reel Lamp *Suburban Only

H6054

35/65

6052 9005

55/65 65

TRADE NO.

194

2357NA

3057 3057

3156 194 194 232 232

LAMP OR BULB INTERIOR Dome Lamps Reading Lamps Roof Console Lamps'$ Door Courtesy Lamp

LAMP OR BULB INTERIOR Four Wheel Drive Indicator Four Wheel Drive Shift Lever Instrument Panel Compartment Lamp Ashtray Lamp Sunshade Vmity Mirror

'$Suburban Only LAMP OR BULB INSTRUMENT PANEL Daytime Running Lamps Indicator? Charging System Indicator Lamp Instrument Cluster Illurnination -Gage Cluster Instrument Cluster Illumination -Tachometer Cluster Headlamp Beam Indicator Directional Signal Indicator Brake Warning Indicator

TRADE NO.

21 1-2 21 1-2 168 I94

TRADE NO.

194

I94

194

194 74

TRADE NO.

74

74

194

194

74

74

74

6-83

2/4*

QTY

TRADE NO.

74 74 74 74

74 74 74 74 74

LAMP OR BULB INSTRUMENT PANEL SIR (Air Bag) Safety Belt Warning Check Gages Indicator Malfunction Indicator (”Service Engine Soon”) Lamp Upshift Indicator Glow Plugs Lamp** Low Coolant Lamp**’ Water in Fuel Lamp** Service Throttle Soon Lamp**

**Diesel only ?Canadian Vehicles only

Notes

6-85

Notes

6-86

Scheduled Maintenance Services

IMPORTANT: KEEP ENGINE OIL AT THE PROPER

LEVELAND CHANGE AS RECOMMENDED

Section 7

This section covers the maintenance required for your vehicle. Your vehicle needs these services to retain its safety, dependability and emission control performance.

GM - lo Protection

Have you purchased the GM Protection Plun? The Plun supplements your new vehicle warranties. See your GM dealer for detui1.s. Introduction Your Vehicle and the Environment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. All recommended maintenance procedures are important. Improper vehicle maintenance or the removal of important components can significantly affect the quality of the air we breathe. Improper fluid levels or even the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to help keep your vehicle in good condition, please maintain your vehicle properly.

7- 1

How This Section is Organized The remainder of this section is divided into five parts: “Part A: Scheduled Maintenance Services” shows what to have done and how often. Some of these services can be complex, so unless you are technically qualified and have the necessary equipment, you should let your dealer’s service department or another qualified service center do these jobs.

If you are skilled enough to do some work on your vehicle, you will probably want to get the service information GM publishes. See “Service Publications” in the Index. “Part B: Owner Checks and Services” tells you what should be checked whenever you stop for fuel. It also explains what you can easily do to help keep your vehicle in good condition. “Part C: Periodic Maintenance Inspections” explains important inspections that your GM dealer’s service department or another qualified service center should perform. “Part D: Recommended Fluids and Lubricants” lists some products GM recommends to help keep your vehicle properly maintained. These products, or their equivalents, should be used whether you do the work yourself or have it done. “Part E: Maintenance Record” provides a place for you to record the maintenance performed on your vehicle. Whenever any maintenance is performed, be sure to write it down in this part. This will help you determine when your next maintenance should be done. In addition, it is a good idea to keep your maintenance receipts. They may be needed to qualify your vehicle for warranty repairs.

7-2

Part A: Scheduled Maintenance Services Using Your Maintenance Schedule We at General Motors want to help you keep your vehicle in good working condition. But we don’t know exactly how you’ll drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in making deliveries. Or you may drive it to work, to do errands or in many other ways. Because of all the different ways people use their GM vehicles, maintenance needs vary. You may even need more frequent checks and replacements than you’ll find in the schedules in this section. So please read this section and note how you drive. If you have any questions on how to keep your vehicle in good condition, see your GM dealer. This part tells you the maintenance services you should have done and when you should schedule them. If you go to your dealer for your service needs, you’ll know that GM-trained and supported service people will perform the work using genuine GM parts. The proper fluids and lubricants to use are listed in Part D. Make sure whoever services your vehicle uses these. All parts should be replaced and all necessary repairs done before you or anyone else drives the vehicle. These schedules are for vehicles that:

carry passengers and cargo within recommended limits. You will find these limits on your vehicle’s CertificatiodTire label. See “Loading Your Vehicle” in the Index. are driven on reasonable road surfaces within legal driving limits. are driven off-road in the recommended manner. See “Off Road Driving With Your Four-wheel Drive Vehicle” in the Index. use the recommended unleaded fuel. See “Fuel” in the Index.

Selecting the Right Schedule The proper maintenance schedule for your vehicle depends on which engine you have in your vehicle and how you use your vehicle. Gasoline engine vehicles and diesel engine vehicles have different maintenance requirements. If you have a diesel engine, follow a schedule designated for diesel engine vehicles only. If you have a gasoline engine, you must first determine whether your engine has a light duty or a heavy duty emissions classification. Follow a maintenance schedule designated for gasoline engines with the emissions classification (light duty or heavy duty) for your engine. See “Engine Identification” in the Index to find your engine’s emission classification.

7-3

If your engine has more than one emissions classification, the classification is determined by the Gross Vehicle Weight Rating (GVWR) of your vehicle as shown on the Certification Label. See “Loading Your Vehicle” in the Index. Once you’ve determined your engine type and, if necessary, emissions classification, you’ll need to decide which of the two schedules is right for your vehicle. See Definitions for Maintenance Schedule I and Maintenance Schedule I1 following. Schedule I Definition - Gasoline Engines With Light Duty Emissions

Follow Maintenance Schedule I if any one of these is true for your vehicle: 0 Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly

important when outside temperatures are below freezing.

0 Most trips include extensive idling (such as frequent driving in

stop-and-go traffic).

0 You operate your vehicle in dusty areas or off-road frequently.

You frequently tow a trailer or use a carrier on top of your vehicle.

Schedule I should also be followed if the vehicle is used for delivery service, police, taxi, or other commercial application. Schedule I Intervals - Gasoline Engines With Light Duty Emissions

Every 3,000 Miles (5 000 km) or 3 Months Engine Oil and Filter Change Chassis Lubrication Drive Axle Service At 6,000 Miles (10 000 km) - Then Every 12,000 Miles (25 000 km) Tire Rotation

Every 15,000 Miles (25 000 km) Air Cleaner Filter Inspection, if driving in dusty conditions Front Wheel Bearing Repack (or at each brake relining) (2WD Only)

7-4

Every 30,000 Miles (50 000 km) Air Cleaner Filter Replacement Spark Plug Replacement Fuel Filter Replacement Cooling System Service (or every 24 months, whichever occurs first)

Every 50,000 Miles (83 000 km) Automatic Transmission Service (severe conditions only)

Every 60,000 Miles (100 000 km) Engine Accessory Drive Belt Inspection Spark Plug Wire Inspection Engine Timing Check Fuel Tdnk, Cap and Lines Inspection

I Schedule lI Definition - Gasoline Engines With Light Duty

Emissions

Follow Schedule 11 orzly if none of the conditions from Schedule I is true.

Every 7,500 Miles (12 500 km) Engine Oil and Filter Change (or every 12 months, whichever occurs first) Chassis Lubrication (or every 12 months, whichever occurs first) Drive Axle Service At 7,500 Miles (12 500 km) - Then Every 15,000 Miles (25 000 km) Tire Rotation

7-S

Every 30,000 Miles (50 000 km) Cooling System Service (or every 24 months, whichever occurs first) Spark Plug Replacement Fuel Filter Replacement Air Cleaner Filter Replacement Front Wheel Bearing Repack

Every 50,000 Miles (83 000 km) Automatic Transmission Service (severe conditions only)

Every 60,000 Miles (100 000 km) Spark Plug Wire Inspection Engine Accessory Drive Belt Inspection Fuel Tank, Cap and Lines Inspection Engine Timing Check Schedule 1 Definition - Gasoline Engines With Heavy Duty Emissions

Follow Maintenance Schedule I if any one of these is true for your vehicle: Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly important when outside temperatures are below freezing. Most trips include extensive idling (such as frequent driving in stop and go traffic). You operate your vehicle in dusty areas or off-road frequently. You frequently tow a trailer or use a carrier on top of your vehicle.

Schedule I should also be followed if the vehicle is used for delivery service, police, taxi, or other commercial application.

Schedule I Intervals - Gasoline Engines with Heavy Duty Emissions

Every 3,000 Miles (5 000 km) Engine Oil and Filter Change (or every 3 months, whichever occurs first) Chassis Lubrication (or every 3 months, whichever occurs first) Drive Axle Service

7-6

At 6,000 Miles (10 000 km) - Then Every 12,000 Miles (25 000 km) Tire Rotation

Every 12,000 Miles (20 000 km) Air Cleaner Filter Inspection, if Driving in Dusty Conditions Front Wheel Bearing Repack (or at Each Brake Relining) (2-Wheel Drive Only) Fuel Filter Replacement Engine Accessory Drive Belt Inspection Shields and Underhood Insulation Inspection Thermostatically Controlled Engine Cooling Fan Check (or every 12 months, whichever occurs first)

Every 24,000 Miles (40 000 km) Cooling System Service (or every 24 months, whichever occurs first) Air Cleaner Filter Replacement Engine Timing Check Thermostatically Controlled Air Cleaner Inspection Air Intake System Inspection

Every 27,000 Miles (45 000 km) Spark Plugs Replacement

Every 50,000 Miles (83 000 km) Automatic Transmission Service

Every 60,000 Miles (100 000 km) Spark Plug Wire Inspection Exhaust Gas Recirculation (EGR) System Inspection Fuel Tmk, Cap and Lines Inspection Evaporative Control System Inspection Electronic Vacuum Regulator Valve (EVRV) Inspection

7-7

Schedule I1 Definition - Gasoline Engines With Heavy Duty Emissions

Follow Schedule I1 O ~ I I J - if none of the conditions from Schedule 1 is true.

Schedule 11 Intervals - Gasoline Engines with Heavy Duty Emissions

Every 6,000 Miles (10 000 km) Engine Oil and Filter Change (or every 3 months, whichever occurs first) Chassis Lubrication (or every 3 months, whichever occurs first) Drive Axle Service At 6,000 Miles (10 000 km) - Then Every 12,000 Miles (20 000 km) Tire Rotation

Every 12,000 Miles (20 000 km) Engine Accessory Drive Belt Inspection Shields and Underhood Insulation Inspection Thermostatically Controlled Engine Cooling Fan Check (or every 12 months, whichever occurs first) Every 24,000 Miles (40 000 km) Cooling System Service (or every 24 months, whichever occurs first) Air Cleaner Filter Replacement Front Wheel Bearing Repack (or at Each Brake Relining) (2-Wheel Drive Only 1 Fuel Filter Replacement Engine Timing Check Thermostatically Controlled Air Cleaner Inspection Air Intake System Inspection

Every 27,000 Miles (45 000 km) Spark Plugs Replacement

Every 50,000 Miles (83 000 km) Automatic Transmission Service

Every 60,000 Miles (100 000 km) Spark Plug Wire Inspection Exhaust Gas Recirculation (EGR) System Inspection Fuel Tank, Cap and Lines Inspection Evaporative Emission Control System Inspection Electronic Vacuum Regulator Valve (EVRV) Inspection

1 Schedu/e I Definition - Diesel Engines

Follow Maintenance Schedule I if any one of these is true for your vehicle: Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly important when outside temperatures are below freezing. Most trips include extensive idling (such as frequent driving in stop and go traffic). You operate your vehicle in dusty areas or off-road frequently.

0 You frequently tow a trailer or use a carrier on top of your vehicle,

Schedule I should also be followed if the vehicle is used for delivery service, police, taxi, or other commercial application.

7-9

Schedule I lntervals - Diesel Engines

Every 2,500 Miles (4 000 km) Engine Oil and Filter Change (or every 3 months, whichever occurs first) Chassis Lubrication (or every 3 months, whichever occurs first) Air Cleaner Filter Inspection, if Driving in Extremely Dusty or Dirty (Off-Road) Conditions

Every 5,000 Miles (8 000 km) Drive Axle Service

Every 7,500 Miles (12 000 km) Air Cleaner Filter Inspection, if Driving in Dusty Conditions At 7,500 Miles (72 000 km) - Thea Every 75,000 Miles (24 000 km) Tire Rotation

Every 10,000 Miles (16 000 km) Shields and Underhood Insulation Inspection Thermostatically Controlled Engine Cooling Fan Check (or every 12 months, whichever occurs first) Air Intake System Inspection

Every 15,000 Miles (24 000 km) Air Cleaner Filter Replacement Front Wheel Bearing Repack (or at Each Brake Relining) (2-Wheel Drive Only)

Every 30,000 Miles (50 000 km) Fuel Filter Replacement Cooling System Service (or every 24 months, whichever occurs first)

Every 50,000 Miles (80 000 km) Automatic Transmission Service

7-10

Every 60,000 Miles (100 000 km) Crankcase Depression Regulator Valve (CDRV) Svstem Check Engine Accessory Drive Belt Inspection Fuel Tank, Cap and Lines Inspection Evaporative Control System Inspection Exhaust Gas Recirculation (EGR) System Inspection (if equipped) Exhaust Pressure Regulator Valve Inspection

Follow Schedule I1 onZy if none of the conditions from Schedule I is true.

Every 5,000 Miles (8 000 km) Engine Oil and Filter Change (or every 12 months, whichever occurs first) Chassis Lubrication (or every 12 months, whichever occurs first) Drive Axle Service At 5,000 Miles (8 000 km) - Then Every 10,000 Miles (16 000 km) Tire Rotation

Every 10,000 Miles (16 000 krn) Shields and Underhood Insulation Inspection Air Intake System Inspection Thermostatically Controlled Engine Cooling Fan Check (or every 12 months, whichever occurs first)

Every 30,000 Miles (48 000 km) Cooling System Service (or every 24 months, whichever occurs first) Front Wheel Bearing Repack (or at Each Brake Relining) (2-Wheel Drive Only) Fuel Filter Replacement Air Cleaner Filter Replacement

7-1 1

Every 50,000 Miles (83 000 km) Automatic Transmission Service

Every 60,000 Miles (100 000 km) Crankcase Depression Regulator Valve (CDRV) System Inspection Engine Accessory Drive Belt Inspection Exhaust Gas Recirculation (EGR) System Inspection (if equipped) Exhaust Pressure Regulator Valve Inspection Maintenance Schedule I - Gasoline Engines With Light Duty Emissions

The services shown in this schedule up to 60,000 miles (100 000 km) should be performed after 60,000 miles (100 000 km) at the same intervals. Footnotes The California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of vehicle useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. ** Drive axle service: 0 Locking Differential - Drain fluid and refill at first engine oil change. At subsequent oil changes, check fluid level and add fluid as needed. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km). Standard Differential - Check fluid level and add fluid as needed at every oil change. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km). More frequent lubrication may be required for heavy-duty or off-road use.

Maintenance Schedule I - Gasoline Engines With Light Duty Emissions

3,000 Miles (5 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first). constant velocity joints and axle seals for leaking. **

0 Check readfront axle fluid level and add fluid as needed. Check

I DATE I ACTUALMILEAGE I SERVICED BY:

6,000 Miles (10 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An EInission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first).

(Continued)

7-13

Maintenance Schedule I - Gasoline Engines With Light Duty Emissions

(Continued) 0 Check readfront axle tluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. **

0 Rotate tires. See “Tire Inspection and Rotation’’ in the Index for proper

rotation pattern and additional information.

DATE

ACTUAL MILEAGE

SERVICED BY:

9,000 Miles (15 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is IO” F (-1 2” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first).

0 Check readfront axle fluid level and add tluid as needed. Check

constant velocity joints and axle seals for leaking. **

DATE

ACTUAL MILEAGE

SERVICED BY:

7-1 4

~~

I Maintenance Schedule I - Gasoline Engines With I Light Duty Emissions

12,000 Miles (20 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first). constant velocity joints and axle seals for leaking. **

0 Check readfront axle fluid level and add fluid as needed. Check

DATE SERVICED

ACTUAL MILEAGE

B Y

15,000 Miles (25 000 km) 17 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C ) , or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first).

0 Inspect air cleaner filter if you are driving in dusty conditions. Replace'

filter if necessary. An Emission Control Service.

(Continued)

7-1 5

- _

Maintenance Schedule I - Gasoline Engines With Light Duty Emissions

(Continued) 0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. :w:

0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel

bearings (or at each brake relining, whichever occurs first).

DATE ACTUAL MILEAGE

SERVICED BY:

18,000 Mi/es (30 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. **

0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information.

DATE

ACTUAL MILEAGE

SERVICED BY:

Maintenance Schedule I - Gasoline Engines With Light Duty Emissions

21,000 Miles (35 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. *:ic

DATE

I ACTUALMILEAGE I SERVICED BY:

24,000 Miles (40 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C ) , or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first).

(Continued)

7-17

Maintenance Schedule I - Gasoline Engines With Light Duty Emissions

(Continued) 0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. **

27,000 Miles (45 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

DATE

ACTUAL MILEAGE

SERVICED BY:

7-1 8

Maintenance Schedule I - Gasoline Engines With Light Duty Emissions

30,000 Miles (50 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C ) , or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first). Check redfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking.‘$* Drain, flush and refill cooling system (or every 24 months, whichever occurs first). See “Engine Coolant’’ in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. For 2-Wheel Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). Replace spark plugs. An Emission Control Service. Replace air cleaner filter. Replace filter more often under dusty conditions. An Em.ission Control Service. Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information.

DATE

ACTUAL MILEAGE

SERVICED BY:

7-1 9

Maintenance Schedule I - Gasoline Engines With Light Duty Emissions

33,000 Miles (55 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

DATE

ACTUAL MILEAGE

SERVICED BY:

36,000 Miles (60 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first).

(Continued)

7-20

Maintenance Schedule I - Gasoline Engines With Light Duty Emissions

(Continued) 0 Rotate tires. See "Tire Inspection and Rotation'' in the Index for proper

rotation pattern and additional information.

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.""

DATE SERVICED

ACTUAL MILEAGE

BY:

39,000 Miles (65 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

DATE

ACTUAL MILEAGE

SERVICED BY:

7-2 3

Maintenance Schedule I - Gasoline Engines With ' Light Duty Emissions

42,000 Miles (70 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

0 Rotate tires. See "Tire Inspection and Rotation'' in the Index for proper

rotation pattern and additional information.

DATE

ACTUAL MILEAGE

SERVICED BY:

45,000 Miles (75 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first).

(Continued)

7-22

Maintenance Schedule I - Gasoline Engines With Light Duty Emissions

(Continued) 0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.:'''':

0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel

bearings (or at each brake relining, whichever occurs first).

I7 Inspect air cleaner filter if you are driving in dusty conditions. Replace

filter if necessary. An Emission Control Sewice.

DATE

ACTUAL MILEAGE

SERVICED BY:

48,000 Miles (80 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C ) , or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

I DATE

I ACTUALMILEAGE I SERVICED BY:

7-23

Maintenance Schedule I - Gasoline Engines With Light Duty Emissions 50,000 Miles (83 000 km) 0 Change automatic transmission fluid and filter if the vehicle is mainly

driven under one or more of these conditions:

0 In heavy city traffic where the outside temperature regularly

reaches 90°F (32°C) or higher. 0 In hilly or mountainous terrain.

When doing frequent trailer towing.

0 Uses such as found in taxi, police or delivery service.

Ifyou do not use your vehicle under any ofthese conditions, the fluid andfilter do not require changing. Manual transmission fluid doesn't require change.

DATE SERVICED

ACTUAL MILEAGE

BY:

51,000 Miles (85 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first). Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking.**

I DATE

I ACTUALMILEAGE I

SERVICED BY:

Maintenance Schedule I - Gasoline Engines With Light Duty Emissions

54,000 Miles (90 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

Q Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking."" Rotate tires. See "Tire Inspection and Rotation'' in the Index for proper rotation pattern and additional information.

DATE

I ACTUALMILEAGE 1

SERVICED BY:

57,000 Miles (95 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first).

(Continued)

7-25

Maintenance Schedule I - Gasoline Engines With Light Duty Emissions

(Continued) 0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.*:$

I DATE

I ACTUALMILEAGE I SERVICED BY:

60,000 Miles (100 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 6 months, whichever occurs first).

17 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel

bearings (or at each brake relining, whichever occurs first).

0 Inspect engine accessory drive belt. An Emission Control Service. 0 Drain, flush and refill cooling system (or every 24 months, whichever

occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service.

0 Replace spark plugs. An Emission Control Service.

(Continued)

7-26

Maintenance Schedule I - Gasoline Engines With Light Duty Emissions

~~

(Continued)

Inspect spark plug wires . An Emission Control Service. Replace air cleaner filter. Replace filter more often under dusty conditions. An Emission Control Service. Inspect fuel tank, cap and lines for damage or leaks . Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Sewice. T

DATE

ACTUAL MILEAGE

SERVICED BY:

Maintenance Schedule II - Gasoline Engines With Light Duty Emissions

The services shown in this schedule up to 60,000 miles ( 100 000 km) should be performed after 60,000 miles ( I 00 000 km) at the same intervals.

Footnotes T The California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of vehicle useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. *4: Drive axle service:

Locking Differential - Drain fluid and refill at first engine oil change. At subsequent oil changes, check fluid level and add fluid as needed. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km).

0 Standard Differential - Check fluid level and add fluid as needed at every engine oil change. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km).

0 More frequent lubrication may be required for heavy-duty or off-road

use.

7-27

Maintenance Schedule II - Gasoline Engines With Light Duty Emissions

(Continued) 0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.*#'

0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel

bearings (or at each brake relining, whichever occurs first).

DATE

ACTUAL MILEAGE

SERVICED BY:

22,500 Miles (37 500 km) 0 Change engine oil and filter (or every 12 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months; whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.*#:

0 Rotate tires. See "Tire Inspection and Rotation" in the Index for proper

rotation pattern and additional information.

I DATE

I ACTUALMILEAGE I

SERVICED BY:

I Maintenance Schedule II - Gasoline Engines With

Light Duty Emissions

30,000 Miles (50 000 km)

Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking.** For 2-Wheel Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). Drain, flush and refill cooling system (or every 24 months, whichever occurs first). See "Engine Coolant" in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. Replace spark plugs. An Emission Control Service. Replace air cleaner filter. An Emission Control Service.

I DATE

I ACTUALMILEAGE I SERVICED BY:

Maintenance Schedule II - Gasoline Engines With Light Duty Emissions

~~~

~~

37,500 Miles (62 500 km) 0 Change engine oil and filter (or every 12 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check rear/front axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.;'::':

0 Rotate tires. See "Tire Inspection and Rotation" in the Index for proper

rotation pattern and additional information.

DATE

ACTUAL MILEAGE

SERVICED BY:

45,000 Miles (75 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is IO" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

(Continued)

Maintenance Schedule II - Gasoline Engines With Light Duty Emissions

(Continued) 0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel

bearings (or at each brake relining, whichever occurs first). Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking.**

50,000 Miles (83 000 km] 0 Change automatic transmission fluid and filter if the vehicle is mainly

driven under one or more of these conditions:

In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. In hilly or mountainous terrain.

0 When doing frequent trailer towing. 0 Uses such as found in taxi, police or delivery service. IJ' you do not use your vehicle under any of these conditions, the>fZuid and filter do not require changing. Manual transmission fluid doesn't require change.

ACTUAL MILEAGE

I SERVICED B Y

7-32

I Maintenance Schedule II - Gasoline Engines With

Light

Duty

52,500 Miles (87 500 km) 0 Change engine oil and filter (or every 12 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.'k*

(7 Rotate tires. See "Tire Inspection and Rotation'' in the Index for proper

rotation pattern and additional information.

60,000 Miles (100 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they'could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

(Continued)

7-33

Duty

Maintenance Schedule II - Gasoline Engines With Light

(Continued)

Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking.:k* For 2-Wheel Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). Inspect engine accessory drive belt. An Emission Control Service. Drain, flush and refill cooling system (or every 24 months, whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Enzissian Control Service. Replace spark plugs. An Emission Control Service. Replace air cleaner filter. An Enzission Control Service. Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service.

DATE

ACTUAL

MILEAGE

SERVICED

B Y

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

The services shown in this schedule up to 60,000 miles (100 000 km) should be performed after 60,000 miles (100 000 km) at the same intervals. Footnotes ** Drive axle service:

Locking Differential - Drain fluid and refill at first engine oil change. At subsequent oil changes, check fluid level and add fluid as needed. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km).

0 Standard Differential - Check fluid level and add fluid as needed at every engine oil change. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 00 km).

0 More frequent lubrication may be required for heavy-duty or off-road

use.

3,000 Miles (5 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

DATE

ACTUAL MILEAGE

SERVICED B Y

7-35

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

6,000 Miles (10 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Corztrol Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is IO" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

0 Rotate tires. See "Tire Inspection and Rotation'' in the Index for proper

rotation pattern and additional information.

DATE

ACTUAL MILEAGE

SERVICED BY:

9,000 Miles (15 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C ) , or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

(Continued)

7-36

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

(Continued) 0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.*'k

DATE

ACTUAL MILEAGE

SERVICED B Y

12,000 Miles (20 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every I2 months, whichever occurs first).

El Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.'k* For 2-Wheel Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first).

0 Inspect air cleaner filter if you are driving in dusty conditions. Replace

filter if necessary. An Emission Control Service.

0 Replace fuel filter. Replace filter sooner if it is clogged.? 0 Inspect accessory drive (serpentine) belt for cracks, fraying and wear and check belt for proper tension. Adjust or replace belt as needed. An Emission Control Service.

0 Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

(Continued)

7-37

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

(Continued) 0 If your engine has a thermostatically controlled cooling fan, inspect all

hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

DATE SERVICED

ACTUAL MILEAGE

BY:

15,000 Miles (25 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

DATE

ACTUAL MILEAGE

SERVICED BY:

7-38

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

18,000 Miles (30 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

0 Rotate tires. See 'Tire Inspection and Rotation" in the Index for proper

rotation pattern and additional information.

DATE

ACTUAL MILEAGE

SERVICED BY:

21,000 Miles (35 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

(Continued)

7-39

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

~ _ _ _ _ _ ~

(Continued) 0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

I DATE I ACTUALMILEAGE I SERVICED BY:

24,000 Miles (40 000 km)

front axle propshaft splines,

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking.** Replace air cleaner filter. Replace filter more often under dusty conditions. An Emission Control Service. For 2-Wheel Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). Replace fuel filter. Replace filter sooner if it is clogged.?

(Continued)

7-40

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

(Continued) 0 Adjust timing to underhood label specifications. Inspect the inside and outside of the distributor cap and rotor for cracks, carbon tracking and corrosion. Clean or replace as needed. An Emission Control Service. This is a Noise Emission Control Service.

0 If your vehicle has a thermostatically controlled air cleaner, inspect all hoses and ducts for proper hook-up. Be sure the valve works properly. An Emission Control Service. This is a Noise Emission Control Service. Inspect accessory drive (serpentine) belt for cracks, fraying and wear and check belt for proper tension. Adjust or replace belt as needed. An Emission Control Service.

0 Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. 0 Check the air intake system installation to assure that gaskets are properly sealed and that all hose connections, fasteners and other components are tight. Also check to be sure that the air cleaner housing is properly seated, the cover fits tightly and the wing nuts are tight. Tighten connections and fasteners or replace damaged parts as necessary. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 If your engine has a thermostatically controlled cooling fan, inspect all

hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

DATE

ACTUAL MILEAGE

SERVICED BY:

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

27,000 Miles (45 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.** 0 Replace spark plugs. An Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED BY:

30,000 Miles (50 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

(Continued)

7-42

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

(Continued) 0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

0 Rotate tires. See "Tire Inspection and Rotation" in the Index for proper

rotation pattern and additional information.

DATE

ACTUAL MILEAGE

SERVICED BY:

33,000 Miles (55 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is IO" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every I2 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.'#*

DATE

ACTUAL MILEAGE SERVICED

BY:

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

36,000 Miles (60 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking.** For 2-Wheel Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). Inspect air cleaner filter if you are driving in dusty conditions. Replace filter if necessary. An Emission Control Service. Replace fuel filter. Replace filter sooner if it is clogged.? Inspect accessory drive (serpentine) belt for cracks, fraying and wear and check belt for proper tension. Adjust or replace belt as needed. An Emission Control Service. Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. If your engine has a thermostatically controlled cooling fan, inspect all hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

DATE

ACTUAL

MILEAGE

SERVICED

B Y

7-44

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

39,000 Miles (65 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

DATE

ACTUAL MILEAGE

~~

SERVICED BY:

42,000 Miles (70 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

(Continued)

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

(Continued) 0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information.

DATE

ACTUAL MILEAGE

SERVICED B Y

45,000 Miles (75 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking.**

DATE SERVICED

ACTUAL MILEAGE

BY:

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

48,000 Miles (80 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C ) , or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking.‘”” Drain, flush and refill the cooling system with new coolant (or every 24 months, whichever occurs first). See “Engine Coolant’’ in the Index for what to use. An Emission Control Service. Also inspect the hoses and replace them if they are cracked, swollen or deteriorated. Tighten all hose clamps (except constant tension clamps). Remove debris and clean the outside of the radiator and air conditioning condenser. Wash the radiator neck. To ensure proper operation, pressure test the radiator and cap. Replace air cleaner filter. Replace filter more often under dusty conditions. An Emission Control Service. For 2-Wheel Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). Replace fuel filter. Replace filter sooner if it is clogged.? Adjust timing to underhood label specifications. Inspect the inside and outside of the distributor cap and rotor for cracks, carbon tracking and corrosion. Clean or replace as needed. An Emission Control Service. This is a Noise Emission Control Service. If your vehicle has a thermostatically controlled air cleaner, inspect all hoses and ducts for proper hook-up. Be sure the valve works properly. An Emission Control Service. This is a Noise Emission Control Service.