1995 Chevrolet Suburban Owners Manual

0 Rotate tires. See "Tire Inspection and Rotation'' in the Index for proper

rotation pattern and additional information.

DATE

ACTUAL MILEAGE

SERVICED BY:

9,000 Miles (15 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C ) , or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

(Continued)

7-36

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

(Continued) 0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.*'k

DATE

ACTUAL MILEAGE

SERVICED B Y

12,000 Miles (20 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every I2 months, whichever occurs first).

El Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.'k* For 2-Wheel Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first).

0 Inspect air cleaner filter if you are driving in dusty conditions. Replace

filter if necessary. An Emission Control Service.

0 Replace fuel filter. Replace filter sooner if it is clogged.? 0 Inspect accessory drive (serpentine) belt for cracks, fraying and wear and check belt for proper tension. Adjust or replace belt as needed. An Emission Control Service.

0 Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

(Continued)

7-37

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

(Continued) 0 If your engine has a thermostatically controlled cooling fan, inspect all

hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

DATE SERVICED

ACTUAL MILEAGE

BY:

15,000 Miles (25 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

DATE

ACTUAL MILEAGE

SERVICED BY:

7-38

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

18,000 Miles (30 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

0 Rotate tires. See 'Tire Inspection and Rotation" in the Index for proper

rotation pattern and additional information.

DATE

ACTUAL MILEAGE

SERVICED BY:

21,000 Miles (35 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

(Continued)

7-39

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

~ _ _ _ _ _ ~

(Continued) 0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

I DATE I ACTUALMILEAGE I SERVICED BY:

24,000 Miles (40 000 km)

front axle propshaft splines,

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking.** Replace air cleaner filter. Replace filter more often under dusty conditions. An Emission Control Service. For 2-Wheel Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). Replace fuel filter. Replace filter sooner if it is clogged.?

(Continued)

7-40

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

(Continued) 0 Adjust timing to underhood label specifications. Inspect the inside and outside of the distributor cap and rotor for cracks, carbon tracking and corrosion. Clean or replace as needed. An Emission Control Service. This is a Noise Emission Control Service.

0 If your vehicle has a thermostatically controlled air cleaner, inspect all hoses and ducts for proper hook-up. Be sure the valve works properly. An Emission Control Service. This is a Noise Emission Control Service. Inspect accessory drive (serpentine) belt for cracks, fraying and wear and check belt for proper tension. Adjust or replace belt as needed. An Emission Control Service.

0 Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. 0 Check the air intake system installation to assure that gaskets are properly sealed and that all hose connections, fasteners and other components are tight. Also check to be sure that the air cleaner housing is properly seated, the cover fits tightly and the wing nuts are tight. Tighten connections and fasteners or replace damaged parts as necessary. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 If your engine has a thermostatically controlled cooling fan, inspect all

hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

DATE

ACTUAL MILEAGE

SERVICED BY:

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

27,000 Miles (45 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.** 0 Replace spark plugs. An Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED BY:

30,000 Miles (50 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

(Continued)

7-42

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

(Continued) 0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

0 Rotate tires. See "Tire Inspection and Rotation" in the Index for proper

rotation pattern and additional information.

DATE

ACTUAL MILEAGE

SERVICED BY:

33,000 Miles (55 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is IO" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every I2 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.'#*

DATE

ACTUAL MILEAGE SERVICED

BY:

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

36,000 Miles (60 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking.** For 2-Wheel Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). Inspect air cleaner filter if you are driving in dusty conditions. Replace filter if necessary. An Emission Control Service. Replace fuel filter. Replace filter sooner if it is clogged.? Inspect accessory drive (serpentine) belt for cracks, fraying and wear and check belt for proper tension. Adjust or replace belt as needed. An Emission Control Service. Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. If your engine has a thermostatically controlled cooling fan, inspect all hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

DATE

ACTUAL

MILEAGE

SERVICED

B Y

7-44

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

39,000 Miles (65 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

DATE

ACTUAL MILEAGE

~~

SERVICED BY:

42,000 Miles (70 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

(Continued)

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

(Continued) 0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information.

DATE

ACTUAL MILEAGE

SERVICED B Y

45,000 Miles (75 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking.**

DATE SERVICED

ACTUAL MILEAGE

BY:

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

48,000 Miles (80 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C ) , or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking.‘”” Drain, flush and refill the cooling system with new coolant (or every 24 months, whichever occurs first). See “Engine Coolant’’ in the Index for what to use. An Emission Control Service. Also inspect the hoses and replace them if they are cracked, swollen or deteriorated. Tighten all hose clamps (except constant tension clamps). Remove debris and clean the outside of the radiator and air conditioning condenser. Wash the radiator neck. To ensure proper operation, pressure test the radiator and cap. Replace air cleaner filter. Replace filter more often under dusty conditions. An Emission Control Service. For 2-Wheel Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). Replace fuel filter. Replace filter sooner if it is clogged.? Adjust timing to underhood label specifications. Inspect the inside and outside of the distributor cap and rotor for cracks, carbon tracking and corrosion. Clean or replace as needed. An Emission Control Service. This is a Noise Emission Control Service. If your vehicle has a thermostatically controlled air cleaner, inspect all hoses and ducts for proper hook-up. Be sure the valve works properly. An Emission Control Service. This is a Noise Emission Control Service.

(Continued)

7-47

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

(Continued)

Inspect accessory drive (serpentine) belt for cracks, fraying and wear and check belt for proper tension. Adjust or replace belt as needed. An Emission Control Service. Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. Check the air intake system installation to assure that gaskets are properly sealed and that all hose connections, fasteners and other components are tight. Also check to be sure that the air cleaner housing is properly seated, the cover fits tightly and the wing nuts are tight. Tighten connections and fasteners or replace damaged parts as necessary. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. If your engine has a thermostatically controlled cooling fan, inspect all hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

I DATE' I ACTUALMILEAGE I SERVICED BY:

50,000 Miles (83 000 km) 0 Change transmission fluid and filter if the vehicle is mainly driven

under one or more of these conditions:

a In heavy city traffic where the outside temperature regularly

reaches 90°F (32°C) or higher. a In hilly or mountainous terrain. a When doing frequent trailer towing.

(Continued)

7-48

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

(Continued)

Uses such as found in taxi, police or delivery service.

If you do not use your vehicle under any of these conditions, the.fZuid andfilter do not require changing.

0 Manual transmission fluid doesn't require change.

Lubricate transmission shift linkage, parking brake cable guides and underbody contact points (or every 6 months, whichever occurs first). DATE I ACTUALMILEAGE I SERVICED BY:

51,000 Miles (85 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

17 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.*'k

DATE

ACTUAL MILEAGE

SERVICED BY:

7-49

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

54,000 Miles (90 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C ) , or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

front axle propshaft splines,

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.** 0 Replace spark plugs. An Emission Control Service. 0 Rotate tires. See "Tire Inspection and Rotation" in the Index for proper

rotation pattern and additional information

57,000 Miles (95 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

(Continued)

7-50

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

(Continued) 0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.""

DATE

ACTUAL MILEAGE

SERVICED BY:

60,000 Miles (100 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C ) , or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking.** Inspect air cleaner filter if you are driving in dusty conditions. Replace filter if necessary. An Emission Control Service. Replace fuel filter. Replace filter sooner if it is clogged.? Inspect spark plug wires. An Emission Control Service. 7

(Continued)

7-5 1

Maintenance Schedule I - Gasoline Engines Heavy Duty Emissions

(Continued)

Inspect fuel tank, lines, rails, injection assembly, cap and cap gasket. An Emission Control Service. ?Fuel filter replacement is not required. Inspect accessory drive (serpentine) belt for cracks, fraying and wear and check belt for proper tension. Adjust or replace belt as needed. An Emission Control Service. Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. If your engine has a thermostatically controlled cooling fan, inspect all hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

7-52

I Maintenance Schedule II - Gasoline Engines With

Heavy Duty Emissions

The services shown in this schedule up to 60,000 miles (100 000 km) should be performed after 60,000 miles ( 100 000 km) at the same intervals. Footnotes ** Drive axle service: 0 Locking Differential - Drain fluid and refill at first engine oil change.

At subsequent oil changes, check fluid and add fluid as needed. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km).

0 Standard Differential - Check fluid level and add fluid as needed at every engine oil change. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km).

0 More frequent lubrication may be required for heavy-duty or off-road

use.

6,000 Miles (10 000 km)

Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.*:*

0 Rotate tires. See “Tire Inspection and Rotation’’ in the Index for proper

rotation pattern and additional information.

DATE SERVICED

ACTUAL MILEAGE

BY:

I Maintenance Schedule II - Gasoline Engines With

Heavy Duty Emissions

12,000 Miles (20 000 km)

Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. 0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

DATE

ACTUAL MILEAGE

SERVICED BY:

18,000 Miles (30 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs

first). An Emission Control Service.

1 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking."'"

(Continued)

7-54

Maintenance Schedule II - Gasoline Engines With Heavy Duty Emissions

1 Lvntinued) 0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information.

I DATE

I ACTUALMILEAGE I SERVICED BY:

24,000 Miles (40 000 km)

Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.**

0 Inspect engine accessory drive belts (or every 24 months, whichever

occurs first). An Emission Control Service.

0 Drain, flush and refill cooling system (or every 24 months, whichever

occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. Replace air cleaner filter. An Emission Control Service.

0 Replace fuel filter. An Emission Control Service.

DATE

I ACTUALMILEAGE I SERVICED BY:

7-55

Maintenance Schedule II - Gasoline Engines With Heavy Duty Emissions

27,000 Miles (45 000 km) 0 Replace spark plugs. An Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED BY:

30,000 Miles (SO 000 km) 0 Change engine oil and filter (or every I2 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.*‘’:

0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information.

I DATE

I ACTUAL MILEAGE

SERVICED BY:

7-56

I Maintenance Schedule II - Gasoline Engines With

Heavy

Duty

36,000 Miles (60 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.*#:

I DATE

I ACTUALMILEAGE I

SERVICED BY:

42,000 Miles (70 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (- 12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.'$'$

(Continued)

Maintenance Schedule II .- Gasoline Engines With Heavy Duty Emissions

(Continued)

Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information.

I DATE

I ACTUALMILEAGE I SERVICED B Y

48,000 Miles (80 000 km)

Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is IO” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whi2hever occurs first). Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking.** Inspect engine accessory drive belts (or every 24 months, whichever occurs first). An Emission Control Service. Inspect camshaft timing belt. An Emission Control Service. Drain, flush and refill cooling system (or every 24 months, whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. Replace spark plugs. An Emission Control Service.

(Continued)

7-5 8

I Maintenance Schedule II - Gasoline Engines With

Heavy

Duty

(Continued) 0 Replace air cleaner filter. An Emission Control Service. 0 Replace fuel filter. An Emission Control Service.

DATE SERVICED

ACTUAL MILEAGE

BY:

50,000 Miles (83 000 km) 0 Change automatic transmission fluid and filter if the vehicle is mainly

driven under one or more of these conditions:

In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. In hilly or mountainous terrain. When doing frequent trailer towing. Uses such as found in taxi, police or delivery service.

If you do not use your vehicle under any of these conditions, the.fluid and.filter do not require chartging.

0 Manual transmission fluid doesn’t require change.

DATE

ACTUAL

MILEAGE

SERVICED

BY:

7-59

Maintenance Schedule II - Gasoline Engines With Heavy Duty Emissions

54,000 Miles (90 000 km)

Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking."" Replace spark plugs. An Emission Control Service. Rotate tires. See "Tire Inspection and Rotation" in the Index for proper rotation pattern and additional information.

DATE

ACTUAL MILEAGE

SERVICED BY:

60,000 Miles (100 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C ) , or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

(Continued)

7-60

I Maintenance Schedule II - Gasoline Engines With

Heavy Duty Emissions

(Continued) 17 Check readfront axle tluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.‘k* Inspect engine accessory drive belts (or every 24 months, whichever occurs first). An Etnission Control Service.

0 Inspect camshaft timing belt. An Emission Control Service. 0 Inspect spark plug wires. An Emksion Control Service. -1 0 Inspect fuel tank, lines, rails, injection assembly, cap and cap gasket.

An Emission Control Service.

I Maintenance Schedule I - Diesel Engines

The services shown in this schedule LLP to 60,000 miles (100 000 km) should be performed after 60,000 miles ( IO0 000 km) at the same intervals. Footnotes ‘:: When the vehicle is operated in extreme dust and dirt conditions (off-road), the air cleaner filter may need to be checked as often as every 300 miles (483 km) and replaced as necessary. ‘k’k Drive axle service:

0 Locking Differential - Drain fluid and refill at first engine oil change.

At subsequent oil changes, check fluid and add fluid as needed. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km). Standard Differential - Check fluid level and adu rlulu as neeaea at every engine oil change. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km). More frequent lubrication may be required for heavy-duty or off-road use.

7-6 1

I

I Maintenance Schedule 2,500 Miles (4 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

I - Diesel Engines

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

DATE

ACTUAL MILEAGE

SERVICED BY:

5,000 Miles (8 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. **

DATE

ACTUAL MILEAGE

SERVICED BY:

7-62

I Maintenance Schedule I - Diesel Engines

7,500 Miles (12 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-I 2” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

17 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information. See “Tires” in the Index.

DATE

ACTUAL MILEAGE

SERVICED BY:

10,000 Miles (16 000 km) 17 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

(Continued)

7-63

--

I Maintenance Schedule

I - Diesel Engines

(Continued)

Check the air intake system installation to assure that gaskets are properly sealed and that all hose connections, fasteners and other components are tight. Also check to be sure that the air cleaner housing is properly seated, the cover fits tightly and the wing nuts are tight. Tighten connections and fasteners or replace damaged parts as necessary. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. If your engine has a thermostatically controlled cooling fan, inspect all hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. l::i:

DATE SERVICED

ACTUAL MILEAGE

BY:

12,500 Miles (20 000 km) CI

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

I DATE

I ACTUALMILEAGE I SERVICED BY:

7-64

I Maintenance Schedule I - Diesel Engines 15,000 Miles (24 000 km) [7 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12' C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). conditions. An Emission Control Service. *

0 Replace air cleaner filter. Replace filter more often under dusty

0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel

0 Check readfront axle fluid level and add fluid as needed. Check

bearings (or at each brake relining, whichever occurs first). constant velocity joints and axle seals for leaking. **

DATE

ACTUAL

MILEAGE

SERVICED

B Y

I Maintenance Schedule

I - Diesel Engines

17,500 Miles (28 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

20,000 Miles (32 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

(Continued)

7-66

I Maintenance Schedule I - Diesel Engines

(Continued)

Check the air intake system installation to assure that gaskets are properly sealed and that all hose connections, fasteners and other components are tight. Also check to be sure that the air cleaner housing is properly seated, the cover fits tightly and the wing nuts are tight. Tighten connections and fasteners or replace damaged parts as necessary. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. If your engine has a thermostatically controlled cooling fan, inspect all hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. ** DATE

ACTUAL MILEAGE

SERVICED BY:

22,500 Miles (36 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. See “Tires” in the Index. DATE

ACTUAL MILEAGE

SERVICED BY

I I Maintenance Schedule I - Diesel Engines

~~

25,000 Miles (40 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. **

DATE

ACTUAL MILEAGE

SERVICED BY:

27,500 Miles (44 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

DATE SERVICED

ACTUAL MILEAGE

BY:

7-68

I Maintenance Schedule I - Diesel Engines

30,000 Miles (48 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Drain, flush and refill the cooling system with new coolant (or every 24 months, whichever occurs first). See "Engine Coolant" in the Index for what to use. An Emission Control Service. Also inspect the hoses and replace them if they are cracked, swollen or deteriorated. Tighten all hose clamps (except constant tension clamps). Remove debris and clean the outside of the radiator and air conditioning condenser. Wash the radiator neck. To ensure proper operation, pressure test the radiator and cap.

0 Replace air cleaner filter. Replace filter more often under dusty

conditions. An Emission Control Service. 'k

0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel

bearings (or at each brake relining, whichever occurs first).

0 Replace fuel filter. Replace filter sooner if it is clogged.? 0 Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

(Continued)

7-69

I Maintenance Schedule

I - Diesel Engines

(Continued) 0 Check the air intake system installation to assure that gaskets are properly sealed and that all hose connections, fasteners and other components are tight. Also check to be sure that the air cleaner housing is properly seated, the cover fits tightly and the wing nuts are tight. Tighten connections and fasteners or replace damaged parts as necessary. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 If your engine has a thermostatically controlled cooling fan, inspect all

hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. **

I DATE

I ACTUALMILEAGE I SERVICED B Y

32,500 Miles (52 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C ) , or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

DATE SERVICED

ACTUAL MILEAGE

B Y

I

first). An Emission Control Service.

I - Diesel Engines

I Maintenance Schedule 35,000 Miles (56 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs c Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pia bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. ** DATE

ACTUAL MILEAGE

SERVICED BY:

37,500 Miles (60 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Rotate tires. See "Tire Inspection and Rotation'' in the Index for proper rotation pattern and additional information. See "Tires" in the Index.

DATE

ACTUAL MILEAGE

SERVICED BY:

I

I Maintenance Schedule 40,000 Miles (64 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

I - Diesel Engines

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 Check the air intake system installation to assure that gaskets are properly sealed and that all hose connections, fasteners and other components are tight. Also check to be sure that the air cleaner housing is properly seated, the cover fits tightly and the wing nuts are tight. Tighten connections and fasteners or replace damaged parts as necessary. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 If your engine has a thermostatically controlled cooling fan, inspect all

hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. *#'

DATE

ACTUAL

MILEAGE

SERVICED BY:

7-72

I Maintenance Schedule I - Diesel Engines

$2,500 Miles (68 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

I DATE I ACTUALMILEAGE I SERVICED BY:

45,000 Miles (72 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). conditions. An Emission Control Service. *

0 Replace air cleaner filter. Replace filter more often under dusty

0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel

bearings (or at each brake relining, whichever occurs first).

(Continued)

7-73

I Maintenance Schedule

I - Diesel Engines

(Continued) 0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. **

47,500 Miles (76 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

DATE

ACTUAL MILEAGE

SERVICED BY:

7-74

Maintenance Schedule I - Diesel Engines

50,000 Miles (80 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-1 2" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Change automatic transmission fluid and filter if the vehicle is mainly driven under one or more of these conditions:

0 In heavy city traffic where the outside temperature regularly

reaches 90°F (32°C) or higher. In hilly or mountainous terrain.

0 When doing frequent trailer towing.

Uses such as found in taxi, police or delivery service. lfyou do not use your vehicle under any of these conditions, the fluid and filter do not require changing.

Manual transmission fluid doesn't require change. Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. Check the air intake system installation to assure that gaskets are properly sealed and that all hose connections, fasteners and other components are tight. Also check to be sure that the air cleaner housing is properly seated, the cover fits tightly and the wing nuts are tight. Tighten connections and fasteners or replace damaged parts as necessary. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. If your engine has a thermostatically controlled cooling fan, inspect all hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold United States.

in the

(Continued)

7-75

I I Maintenance Schedule I - Diesel Engines

(Continued) 0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. **

DATE SERVICED

ACTUAL MILEAGE

BY:

52,500 Miles (84 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information. See “Tires” in the Index.

DATE ACTUAL MILEAGE SERVICED

BY:

7-76

I Maintenance Schedule I - Diesel Engines 55,000 Miles (88 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. **

ACTUAL MILEAGE

SERVICED BY:

57,500 Miles (92 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

DATE SERVICED BY: ACTUAL MILEAGE

7-77

Maintenance Schedule I - Diesel Engines

60,000 Miles (100 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service. Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first). Drain, flush and refill the cooling system with new coolant (or every 24 months, whichever occurs first). See "Engine Coolant'' in the Index for what to use. An Emission Control Service. Also inspect the hoses and replace them if they are cracked, swollen or deteriorated. Tighten all hose clamps (except constant tension clamps). Remove debris and clean the outside of the radiator and air conditioning condenser. Wash the radiator neck. To ensure proper operation, pressure test the radiator and cap. Replace air cleaner filter. Replace filter more often under dusty conditions. An Emission Control Service. * For 2-Wheel Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs first). Check the crankcase depression regulator valve system for any worn, plugged or collapsed hoses, See service manual. An Emission Control Service. Replace fuel filter. Replace filter sooner if it is clogged.? Check the EGR System (if equipped) (except Code F engine) as described in the service manual. An Emission Control Service.

(Continued)

7-78

I Maintenance Schedule I - Diesel Engines

I7 Inspect accessory drive (serpentine) belt for cracks, fraying and wear and check belt for proper tension. Adjust or replace belt as needed. An Emission Control Service.

0 Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 Check the air intake system installation to assure that gaskets are properly sealed and that all hose connections, fasteners and other components are tight. Also check to be sure that the air cleaner housing is properly seated, the cover fits tightly and the wing nuts are tight. Tighten connections and fasteners or replace damaged parts as necessary. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

[J If your engine has a thermostatically controlled cooling fan, inspect all

hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 Check the exhaust pressure regulator valve for proper operation;

correct any binding. Inspect hoses for cracks, chafing or decay. Replace parts as needed. An Emission Control Service.

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. **

7-79

The services shown in this schedule up to 60,000 miles (100 000 kin) should be performed after 60,000 miles ( 100 000 km) at the same intervals.

Footnotes *#: Drive axle service:

Locking Differential - Drain fluid and refill a t first engine oil change. At subsequent oil changes, check fluid level and add fluid as needed. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km). Standard Differential - Check fluid level and add fluid as needed at every engine oil change. If driving in dusty areas or towing a trailer, drain fluid and refill every 15,000 miles (25 000 km). More frequent lubrication may be required for heavy-duty or off-road use.

5,000 Miles (8 000 km) 0 Change engine oil and filter (or every 12 months. whichever occurs

first). A12 Emission C o m - d Scr-\v’w.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage. parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occ~~rs

first).

0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information. See “Tires” in the Index.

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking.

.:, .!.

‘I-’’-

Maintenance Schedule

II - Diesel Engines

10,000 Miles (16 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. 0 Check the air intake system installation to assure that gaskets are properly sealed and that all hose connections, fateners and other components are tight. Also check to be sure that the air cleaner housing is properly seated, the cover fits tightly and the wing nuts are tight. Tighten connections and fasteners or replace damaged parts as necessary. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 If your engine has a thermostatically controlled cooling fan, inspect all

hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. **

DATE

ACTUAL MILEAGE

SERVICED BY:

7-81

-.

I

1 Maintenance Schedule 15,000 Miles (24 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

II - Diesel Engines

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information. See “Tires” in the Index.

0 Check readfront axle fluid level and add fluid ai needed. Check

constant velocity joints and axle seals for leaking. **

DATE

ACTUAL MILEAGE

SERVICED BY:

20,000 Milles (32 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C ) , or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

(Continued)

7-82

I Maintenance Schedule II - Diesel Engines

Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. Check the air intake system installation to assure that gaskets are properly sealed and that all hose connections, fasteners and other components are tight. Also check to be sure that the air cleaner housing is properly seated, the cover fits tightly and the wing nuts are tight. Tighten connections and fasteners or replace damaged parts as necessary. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. If your engine has a thermostatically controlled cooling fan, inspect all hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. **

I DATE I ACTUALMILEAGE I SERVICED BY:

25,000 Miles (40 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, linkage, parking brake

transmission shift linkage, transfer case shift cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10" F (-12" C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

(Continued)

7-83

-q_

(Continued) 0 Rotate tires. See “Tire Inspection and Rotation’’ in the Index for proper

rotation pattern and additional information. See “Tires” in the Index.

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. **

DATE SERVICED

ACTUAL MILEAGE

BY:

30,000 Miles (48 000 km) 17 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

17 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

0 Drain, flush and refill the cooling system with new coolant (or every 24 months, whichever occurs first). See “Engine Coolant” in the Index for what to use. An Emission Control Service. Also inspect the hoses and replace them if they are cracked, swollen or deteriorated. Tighten all hose clamps (except constant tension clamps). Remove debris and clean the outside of the radiator and air conditioning condenser. Wash the radiator neck. To ensure proper operation, pressure test the radiator and cap.

(Continued)

7-84

0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel

bearings (or at each brake relining, whichever occurs first).

0 Replace fuel filter. Replace filter sooner if it is clogged.?

Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. Check the air intake system installation to assure that gaskets are properly sealed and that all hose connections, fasteners and other components are tight. Also check to be sure that the air cleaner housing is properly seated, the cover fits tightly and the wing nuts are tight. Tighten connections and fasteners or replace damaged parts as necessary. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 If your engine has a thermostatically controlled cooling fan, inspect all

hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States.

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. :I:;!:

I DATE

I ACTUALMILEAGE I SERVICED BY:

7-85

1 Maintenance Schedule

II - Diesel Engines

35,000 Miles (56 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Contr-ol Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-1 2” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every I2 months, whichever occurs first).

0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper

rotation pattern and additional information. See “Tires” in the Index.

0 Check readfront axle fluid level and add fluid as needed. Check

constant velocity joints and axle seals for leaking. *4’

I DATE

I ACTUALMILEAGE I SERVICED BY:

40,000 Miles (64 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs

first). An Emission Control Service.

0 Lubricate the front suspension, king pin bushings, steering linkage, transmission shift linkage, transfer case shift linkage, parking brake cable guides, rear driveline center splines, front axle propshaft splines, brake pedal springs and clutch pedal springs. Ball joints and king pin bushings should not be lubricated unless their temperature is 10” F (-12” C), or higher. When weather is cold, let the ball joints and king pin bushings warm up before lubrication or they could be damaged. Perform each of the listed lubrication service items at this mileage interval (or every 12 months, whichever occurs first).

(Continued)

7-86

I Maintenance Schedule II - Diesel Engines

(Continued)

Inspect shields and underhood insulation for damage or looseness. Adjust or replace as required. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. Check the air intake system installation to assure that gaskets are properly sealed and that all hose connections, fasteners and other components are tight. Also check to be sure that the air cleaner housing is properly seated, the cover fits tightly and the wing nuts are tight. Tighten connections and fasteners or replace damaged parts as necessary. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. If your engine has a thermostatically controlled cooling fan, inspect all hoses and ducts for proper hook-up (or every 12 months, whichever occurs first). Be sure the valve works properly. This is a Noise Emission Control Service. Applicable only to vehicles sold in the United States. Check readfront axle fluid level and add fluid as needed. Check constant velocity joints and axle seals for leaking. **