Electrical System
Overload . . . . . . . . . . . . . . . . . . 10-37
Fuses . . . . . . . . . . . . . . . . . . . . . . 10-38
Engine Compartment Fuse
Block . . . . . . . . . . . . . . . . . . . . . 10-38
Instrument Panel Fuse
Block . . . . . . . . . . . . . . . . . . . . . 10-42
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . 10-44
All-Season Tires . . . . . . . . . . . . 10-45
Winter Tires . . . . . . . . . . . . . . . . 10-46
Summer Tires . . . . . . . . . . . . . . 10-46
Tire Sidewall Labeling . . . . . . 10-46
Tire Designations . . . . . . . . . . . 10-49
Tire Terminology and
Definitions . . . . . . . . . . . . . . . . 10-50
Tire Pressure . . . . . . . . . . . . . . . 10-53
Tire Pressure for High-Speed
Operation . . . . . . . . . . . . . . . . . 10-54
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10-2
Vehicle Care
Tire Pressure Monitor
Jump Starting
System . . . . . . . . . . . . . . . . . . . 10-55
Jump Starting (On-board
with eAssist Only) . . . . . . . . . 10-91
Jump Starting (with or
without eAssist) . . . . . . . . . . . 10-92
Towing the Vehicle
Towing the Vehicle . . . . . . . . . 10-95
Recreational Vehicle
Towing . . . . . . . . . . . . . . . . . . . . 10-95
Appearance Care
Exterior Care . . . . . . . . . . . . . . . 10-98
Interior Care . . . . . . . . . . . . . . . 10-102
Floor Mats . . . . . . . . . . . . . . . . 10-106
Tire Pressure Monitor
Operation . . . . . . . . . . . . . . . . . 10-56
Tire Inspection . . . . . . . . . . . . . . 10-59
Tire Rotation . . . . . . . . . . . . . . . 10-59
When It Is Time for New
Tires . . . . . . . . . . . . . . . . . . . . . . 10-61
Buying New Tires . . . . . . . . . . . 10-61
Different Size Tires and
Wheels . . . . . . . . . . . . . . . . . . . 10-63
Uniform Tire Quality
Grading . . . . . . . . . . . . . . . . . . . 10-64
Wheel Alignment and Tire
Balance . . . . . . . . . . . . . . . . . . . 10-65
Wheel Replacement . . . . . . . . 10-65
Tire Chains . . . . . . . . . . . . . . . . . 10-66
If a Tire Goes Flat . . . . . . . . . . 10-67
Tire Sealant and Compressor
Kit (With Pressure Relief
Button) . . . . . . . . . . . . . . . . . . . . 10-69
Tire Sealant and Compressor
Kit (With Pressure Deflation
Button) . . . . . . . . . . . . . . . . . . . . 10-76
Storing the Tire Sealant and
Compressor Kit . . . . . . . . . . . 10-83
Tire Changing . . . . . . . . . . . . . . 10-84
Compact Spare Tire . . . . . . . . 10-90
General Information For service and parts needs, visit your dealer. You will receive genuine GM parts and GM-trained and supported service people. Genuine GM parts have one of these marks:
California Proposition 65 Warning Most motor vehicles, including this one, contain and/or emit chemicals known to the State of California to
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cause cancer and birth defects or other reproductive harm. Engine exhaust, many parts and systems, many fluids, and some component wear by-products contain and/or emit these chemicals.
California Perchlorate Materials Requirements Certain types of automotive applications, such as airbag initiators, safety belt pretensioners, and lithium batteries contained in Remote Keyless Entry transmitters, may contain perchlorate materials. Special handling may be necessary. For additional information, see www.dtsc.ca.gov/hazardouswaste/ perchlorate.
Accessories and Modifications Adding non‐dealer accessories or making modifications to the vehicle can affect vehicle performance and safety, including such things as airbags, braking, stability, ride and
handling, emissions systems, aerodynamics, durability, and electronic systems like antilock brakes, traction control, and stability control. These accessories or modifications could even cause malfunction or damage not covered by the vehicle warranty. Damage to vehicle components resulting from modifications or the installation or use of non‐GM certified parts, including control module or software modifications, is not covered under the terms of the vehicle warranty and may affect remaining warranty coverage for affected parts. GM Accessories are designed to complement and function with other systems on the vehicle. See your dealer to accessorize the vehicle using genuine GM Accessories installed by a dealer technician. Also, see Adding Equipment to the Airbag-Equipped Vehicle on page 3-30.
Vehicle Care
10-3
Vehicle Checks
Doing Your Own Service Work
{ Warning
It can be dangerous to work on your vehicle if you do not have the proper knowledge, service manual, tools, or parts. Always follow owner manual procedures and consult the service manual for your vehicle before doing any service work.
If doing some of your own service work, use the proper service manual. It tells you much more about how to service the vehicle than this manual can. To order the proper service manual, see Service Publications Ordering Information on page 13-11.
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Vehicle Care
This vehicle has an airbag system. Before attempting to do your own service work, see Servicing the Airbag-Equipped Vehicle on page 3-30. Keep a record with all parts receipts and list the mileage and the date of any service work performed. See Maintenance Records on page 11-14.
{ Caution Even small amounts of contamination can cause damage to vehicle systems. Do not allow contaminants to contact the fluids, reservoir caps, or dipsticks.
Hood To open the hood:
1. Pull the hood release handle
with this symbol on it. It is inside the vehicle to the left of the steering column.
2. Go to the front of the vehicle to
find the secondary release handle. The handle is under the front edge of the hood near the center. Push the handle to the right and at the same time raise the hood.
3. After the hood is slightly lifted, it
will continue to open to the full position. Before closing the hood, be sure all the filler caps are on properly. Lower the hood until the lifting force of the strut is reduced, then release the hood to latch fully. Check to make sure the hood is closed and repeat the process if necessary.
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Engine Compartment Overview
Vehicle Care
10-5
2.0L L4 Engine
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10-6
Vehicle Care
1. Engine Air Cleaner/Filter on
5. Engine Cooling Fans (Out of
page 10-13.
2. Engine Cover. 3. Engine Oil Fill Cap. See Engine
Oil on page 10-10.
4. Engine Oil Dipstick. See Engine
Oil on page 10-10.
View). See Cooling System on page 10-16.
6. Brake Fluid Reservoir. See
Brakes on page 10-22.
7. Coolant Surge Tank and
Pressure Cap. See Engine Coolant on page 10-17.
8. Battery on page 10-24. 9. Engine Compartment Fuse
Block on page 10-38.
10. Windshield Washer Fluid
Reservoir. See Washer Fluid on page 10-21.
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Vehicle Care
10-7
2.4L L4 Engine eAssist
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10-8
Vehicle Care
1. Engine Air Cleaner/Filter on
6. High Voltage Cable (Orange
10. Coolant Surge Tank and
page 10-13.
Color).
2. Engine Cover. 3. Engine Cooling Fans (Out of
View). See Cooling System on page 10-16.
4. Engine Oil Dipstick. See Engine
Oil on page 10-10.
5. Engine Oil Fill Cap. See Engine
Oil on page 10-10.
7. Transmission Fluid Cap (Out of
View). See Automatic Transmission Fluid on page 10-13.
8. Brake Fluid Reservoir. See
Brakes on page 10-22.
9. Battery (Under Cover). See
Battery on page 10-24.
Pressure Cap. See Engine Coolant on page 10-17.
11. Engine Compartment Fuse
Block on page 10-38.
12. Windshield Washer Fluid
Reservoir. See Washer Fluid on page 10-21.
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Vehicle Care
10-9
2.5L L4 Engine
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10-10
Vehicle Care
1. Engine Air Cleaner/Filter on
page 10-13.
2. Engine Cover. 3. Engine Oil Fill Cap. See Engine
Oil on page 10-10.
4. Engine Oil Dipstick. See Engine
Oil on page 10-10.
5. Engine Cooling Fans (Out of
View). See Cooling System on page 10-16.
6. Brake Fluid Reservoir. See
Brakes on page 10-22.
7. Coolant Surge Tank and
Pressure Cap. See Engine Coolant on page 10-17.
8. Battery (Under Cover). See
Battery on page 10-24.
9. Engine Compartment Fuse
Block on page 10-38.
10. Windshield Washer Fluid
Reservoir. See Washer Fluid on page 10-21.
Engine Oil To ensure proper engine performance and long life, careful attention must be paid to engine oil. Following these simple, but important steps will help protect your investment: . Always use engine oil approved to the proper specification and of the proper viscosity grade. See “Selecting the Right Engine Oil” in this section.
. Check the engine oil level regularly and maintain the proper oil level. See “Checking Engine Oil” and “When to Add Engine Oil” in this section.
. Change the engine oil at the
appropriate time. See Engine Oil Life System on page 10-12. . Always dispose of engine oil
properly. See “What to Do with Used Oil” in this section.
Checking Engine Oil It is a good idea to check the engine oil level at each fuel fill. In order to get an accurate reading, the vehicle must be on level ground. The engine oil dipstick handle is a loop. See Engine Compartment Overview on page 10-5 for the location of the engine oil dipstick. Obtaining an accurate oil level reading is essential: 1.
If the engine has been running recently, turn off the engine and allow several minutes for the oil to drain back into the oil pan. Checking the oil level too soon after engine shutoff will not provide an accurate oil level reading.
{ Warning
The engine oil dipstick handle may be hot; it could burn you. Use a towel or glove to touch the dipstick handle.
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Vehicle Care
10-11
Selecting the Right Engine Oil Selecting the right engine oil depends on both the proper oil specification and viscosity grade. See Recommended Fluids and Lubricants on page 11-12.
Specification
Use and ask for licensed engine oils
with the dexos1® approved
certification mark. Engine oils
meeting the requirements for the
vehicle should have the dexos1
approved certification mark. This
certification mark indicates that the
oil has been approved to the dexos1
specification. See
www.gmdexos.com.
2. Pull out the dipstick and clean it with a paper towel or cloth, then push it back in all the way. Remove it again, keeping the tip down, and check the level.
When to Add Engine Oil
If the oil is below the MIN (minimum) mark, add 1 L (1 qt) of the recommended oil and then recheck the level. See “Selecting the Right Engine Oil” in this section for an explanation of what kind of oil to use. For engine oil crankcase capacity, see Capacities and Specifications on page 12-2.
{ Caution
Do not add too much oil. Oil levels above or below the acceptable operating range shown on the dipstick are harmful to the engine. If you find that you have an oil level above the operating range, i.e., the engine has so much oil that the oil level gets above the upper mark that shows the proper operating range, the engine could be damaged. You should drain out the excess oil or limit driving of the vehicle and seek a service professional to remove the excess amount of oil.
See Engine Compartment Overview on page 10-5 for the location of the engine oil fill cap. Add enough oil to put the level somewhere in the proper operating range. Push the dipstick all the way back in when through.
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Vehicle Care
{ Caution
Failure to use the recommended engine oil can result in engine damage not covered by the vehicle warranty. Check with your dealer or service provider on whether the oil is approved to the dexos1 specification.
Viscosity Grade Use SAE 5W-30 viscosity grade engine oil for the 2.0L L4 engine and the 2.4L L4 engine. Use SAE 5W-20 viscosity grade engine oil for the 2.5L L4 engine. SAE 0W-20 may be used as an alternative. Cold Temperature Operation: In an area of extreme cold, where the temperature falls below −29°C (−20° F), an SAE 0W-30 oil may be used. An oil of this viscosity grade will provide easier cold starting for the engine at extremely low temperatures. When selecting an oil
of the appropriate viscosity grade, always select an oil of the correct specification. See “Specification” earlier in this section for more information. Engine Oil Additives/Engine Oil Flushes Do not add anything to the oil. The recommended oils with the dexos specification and displaying the dexos certification mark are all that is needed for good performance and engine protection. Engine oil system flushes are not recommended and could cause engine damage not covered by the vehicle warranty. What to Do with Used Oil Used engine oil contains certain elements that can be unhealthy for your skin and could even cause cancer. Do not let used oil stay on your skin for very long. Clean your skin and nails with soap and water, or a good hand cleaner. Wash or properly dispose of clothing or rags
containing used engine oil. See the manufacturer's warnings about the use and disposal of oil products. Used oil can be a threat to the environment. If you change your own oil, be sure to drain all the oil from the filter before disposal. Never dispose of oil by putting it in the trash or pouring it on the ground, into sewers, or into streams or bodies of water. Recycle it by taking it to a place that collects used oil.
Engine Oil Life System
When to Change Engine Oil This vehicle has a computer system that indicates when to change the engine oil and filter. This is based on a combination of factors which include engine revolutions, engine temperature, and miles driven. Based on driving conditions, the mileage at which an oil change is indicated can vary considerably. For the oil life system to work properly, the system must be reset every time the oil is changed.
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When the system has calculated that oil life has been diminished, it indicates that an oil change is necessary. A CHANGE ENGINE OIL SOON message comes on. See Engine Oil Messages on page 5-29. Change the oil as soon as possible within the next 1 000 km (600 mi). It is possible that, if driving under the best conditions, the oil life system might indicate that an oil change is not necessary for up to a year. The engine oil and filter must be changed at least once a year and, at this time, the system must be reset. Your dealer has trained service people who will perform this work and reset the system. It is also important to check the oil regularly over the course of an oil drain interval and keep it at the proper level. If the system is ever reset accidentally, the oil must be changed at 5 000 km (3,000 mi) since the last oil change. Remember to reset the oil life system whenever the oil is changed.
How to Reset the Engine Oil Life System Reset the system whenever the engine oil is changed so that the system can calculate the next engine oil change. To reset the system: 1. Turn the ignition to ON/RUN with
the engine off.
2. Press the DIC MENU button on the turn signal lever to enter the Vehicle Information Menu. Use the thumbwheel to scroll through the menu items until you reach REMAINING OIL LIFE.
3. Press the SET/CLR button to
reset the oil life at 100%.
4. Turn the ignition to LOCK/OFF. The system is reset when the CHANGE ENGINE OIL SOON message is off and the REMAINING OIL LIFE 100% message is displayed.
Vehicle Care
10-13
If the CHANGE ENGINE OIL SOON message comes back on when the vehicle is started, the engine oil life system has not been reset. Repeat the procedure.
Automatic Transmission Fluid It is not necessary to check the transmission fluid level. A transmission fluid leak is the only reason for fluid loss. If a leak occurs, take the vehicle to your dealer and have it repaired as soon as possible. Change the fluid at the intervals listed in Maintenance Schedule on page 11-3, and be sure to use the fluid listed in Recommended Fluids and Lubricants on page 11-12.
Engine Air Cleaner/Filter The engine air cleaner/filter is in the engine compartment on the passenger side of the vehicle. See Engine Compartment Overview on page 10-5.
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Vehicle Care
When to Inspect the Engine Air Cleaner/Filter Inspect/replace the air cleaner/filter at the scheduled maintenance intervals listed in Maintenance Schedule on page 11-3. If you are driving in dusty/dirty conditions, inspect the filter at each engine oil change. How to Inspect the Engine Air Cleaner/Filter To inspect the air cleaner/filter, remove the filter from the vehicle and lightly shake the filter to release loose dust and dirt. If the filter remains covered with dirt, a new filter is required.
To inspect or replace the engine air cleaner/filter:
6.
Install the nine screws on the top of the housing to lock the cover in place.
2.0L L4 Engine
1. Remove the nine screws on top
of the engine air cleaner/filter housing.
2. Lift the filter cover housing away from the engine air cleaner/filter housing.
3. Pull out the filter. 4.
Inspect or replace the engine air cleaner/filter.
5. Lower the filter cover housing
toward the engine.
2.4L L4 Engine eAssist
1. Remove the six screws on top of
the engine air cleaner/filter housing.
2. Lift the filter cover housing away from the engine air cleaner/filter housing.
3. Pull out the filter. 4.
Inspect or replace the engine air cleaner/filter.
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5. Lower the filter cover housing
6.
toward the engine. Install the six screws on the top of the housing to lock the cover in place.
2. Lift the filter cover housing away from the engine air cleaner/filter housing.
3. Pull out the filter. 4.
Inspect or replace the engine air cleaner/filter.
5. Lower the filter cover housing
6.
toward the engine. Install the five screws on the top of the housing to lock the cover in place.
2.5L L4 Engine
1. Remove the five screws on top
of the engine air cleaner/filter housing.
Vehicle Care
10-15
{ Warning
Operating the engine with the air cleaner/filter off can cause you or others to be burned. The air cleaner not only cleans the air; it helps to stop flames if the engine backfires. Use caution when working on the engine and do not drive with the air cleaner/filter off.
{ Caution
If the air cleaner/filter is off, dirt can easily get into the engine, which could damage it. Always have the air cleaner/filter in place when you are driving.
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10-16
Vehicle Care
Cooling System The cooling system allows the engine to maintain the correct working temperature.
2.0L L4 Engine
1. Engine Cooling Fans (Out
of View)
2. Coolant Surge Tank and
Pressure Cap
2.4L L4 Engine eAssist 1. Engine Cooling Fans (Out
of View)
2.5L L4 Engine
1. Engine Cooling Fans (Out
of View)
2. Coolant Surge Tank and
2. Coolant Surge Tank and
Pressure Cap
Pressure Cap
{ Warning
An electric engine cooling fan under the hood can start up even when the engine is not running and can cause injury. Keep hands, clothing, and tools away from any underhood electric fan.
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{ Warning
Heater and radiator hoses, and other engine parts, can be very hot. Do not touch them. If you do, you can be burned. Do not run the engine if there is a leak. If you run the engine, it could lose all coolant. That could cause an engine fire, and you could be burned. Get any leak fixed before you drive the vehicle.
{ Caution Using coolant other than DEX-COOL® can cause premature engine, heater core, or radiator corrosion. In addition, the engine coolant could require changing sooner. Any repairs would not be covered by the
(Continued)
Caution (Continued)
vehicle warranty. Always use DEX-COOL (silicate-free) coolant in the vehicle.
Engine Coolant
The cooling system in the vehicle is
filled with DEX-COOL® engine
coolant mixture. See Recommended
Fluids and Lubricants on page 11-12
and Maintenance Schedule on
page 11-3.
The following explains the cooling
system and how to check and add
coolant when it is low. If there is a
problem with engine overheating,
see Engine Overheating on
page 10-20.
Vehicle Care
10-17
What to Use
{ Warning
Adding only plain water or some other liquid to the cooling system can be dangerous. Plain water and other liquids, can boil before the proper coolant mixture will. The coolant warning system is set for the proper coolant mixture. With plain water or the wrong mixture, the engine could get too hot but you would not get the overheat warning. The engine could catch fire and you or others could be burned. Use a 50/50 mixture of clean, drinkable water and DEX-COOL coolant.
Use a 50/50 mixture of clean, drinkable water and DEX-COOL coolant. If using this mixture, nothing else needs to be added.
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Vehicle Care
This mixture: . Gives freezing protection down
to −37°C (−34°F), outside temperature.
. Gives boiling protection up to
129°C (265°F), engine temperature.
. Protects against rust and
corrosion.
. Will not damage aluminum parts. . Helps keep the proper engine
temperature.
{ Caution
If improper coolant mixture, inhibitors, or additives are used in the vehicle cooling system, the engine could overheat and be damaged. Too much water in the mixture can freeze and crack engine cooling parts. The repairs would not be covered by the vehicle warranty. Use only the
(Continued)
Caution (Continued)
proper mixture of engine coolant for the cooling system. See Recommended Fluids and Lubricants on page 11-12.
Never dispose of engine coolant by putting it in the trash, or by pouring it on the ground, or into sewers, streams or bodies of water. Have the coolant changed by an authorized service center, familiar with legal requirements regarding used coolant disposal. This will help protect the environment and your health. Checking Coolant The vehicle must be on a level surface when checking the coolant level. Check to see if coolant is visible in the coolant surge tank. If the coolant inside the coolant surge tank is boiling, do not do anything else until it cools down.
If coolant is visible but the coolant level is not at or above the mark pointed to, add a 50/50 mixture of clean, drinkable water and DEX-COOL coolant. Be sure the cooling system is cool before this is done. If no coolant is visible in the coolant surge tank, add coolant as follows: How to Add Coolant to the Coolant Surge Tank
{ Warning
You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol and it will burn if the engine parts are hot enough. Do not spill coolant on a hot engine.
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Vehicle Care
10-19
{ Caution
This vehicle has a specific coolant fill procedure. Failure to follow this procedure could cause the engine to overheat and be severely damaged.
{ Warning
Steam and scalding liquids from a hot cooling system can blow out and burn you badly. Never turn the cap when the cooling system, including the surge tank pressure cap, is hot. Wait for the cooling system and surge tank pressure cap to cool.
The coolant surge tank pressure cap can be removed when the cooling system, including the surge tank pressure cap and upper radiator hose, is no longer hot. 1. Turn the pressure cap slowly counterclockwise. If a hiss is heard, wait for that to stop. A hiss means there is still some pressure left.
2. Keep turning the cap and
remove it.
3. Fill the coolant surge tank with the proper mixture to the mark pointed to on the front of the coolant surge tank.
4. With the coolant surge tank cap off, start the engine and let it run until the upper radiator hose starts getting hot. Watch out for the engine cooling fans. By this time, the coolant level inside the coolant surge tank may be lower. If the level is lower, add more of the proper mixture to the coolant surge tank until the level
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10-20
Vehicle Care
reaches the mark pointed to on the front of the coolant surge tank.
5. Replace the cap tightly. { Caution
If the pressure cap is not tightly installed, coolant loss and possible engine damage may occur. Be sure the cap is properly and tightly secured.
Engine Overheating
The vehicle has an engine coolant
temperature gauge and may also
have an engine coolant temperature
warning light on the instrument
cluster to warn of engine
overheating. See Engine Coolant
Temperature Gauge on page 5-11
and Engine Coolant Temperature
Warning Light on page 5-20.
If the decision is made not to lift the hood when this warning appears, get service help right away. Contact your dealer for additional information. If the decision is made to lift the hood, make sure the vehicle is parked on a level surface. Then check to see if the engine cooling fans are running. If the engine is overheating, both fans should be running. If they are not, do not continue to run the engine and have the vehicle serviced.
{ Caution
Running the engine without coolant may cause damage or a fire. Vehicle damage would not be covered by the vehicle warranty.
If Steam Is Coming from the Engine Compartment { Warning
Steam from an overheated engine can burn you badly, even if you just open the hood. Stay away from the engine if you see or hear steam coming from it. Just turn it off and get everyone away from the vehicle until it cools down. Wait until there is no sign of steam or coolant before you open the hood. If you keep driving when the engine is overheated, the liquids in it can catch fire. You or others could be badly burned. Stop the engine if it overheats, and get out of the vehicle until the engine is cool.
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If No Steam Is Coming from the Engine Compartment If an engine overheat warning is displayed but no steam can be seen or heard, the problem may not be too serious. Sometimes the engine can get a little too hot when the vehicle: . Climbs a long hill on a hot day. . Stops after high-speed driving. Idles for long periods in traffic.
If the overheat warning is displayed with no sign of steam: 1. Turn the air conditioning off. 2. Turn the heater on to the highest
temperature and to the highest fan speed. Open the windows as necessary.
3. When it is safe to do so, pull off
the road, shift to P (Park) or N (Neutral), and let the engine idle.
If the engine coolant temperature gauge is no longer in the overheat zone or the engine coolant temperature warning light no longer displays, the vehicle can be driven. Continue to drive the vehicle slowly for about 10 minutes. Keep a safe distance from the vehicle in front. If the warning does not come back on, continue to drive normally and have the cooling system checked for proper fill and function. If the warning continues, pull over, stop, and park the vehicle right away. If there is no sign of steam, idle the engine for three minutes while parked. If the warning is still displayed, turn off the engine until it cools down.
Vehicle Care
10-21
Washer Fluid
What to Use When windshield washer fluid is needed, be sure to read the manufacturer's instructions before use. If operating the vehicle in an area where the temperature may fall below freezing, use a fluid that has sufficient protection against freezing. Adding Washer Fluid
Open the cap with the washer symbol on it. Add washer fluid until the tank is full. See Engine Compartment Overview on page 10-5 for reservoir location.
Chevrolet Malibu Owner Manual
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(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (22,1)
10-22
Vehicle Care
{ Caution
. Do not use engine coolant
(antifreeze) in the windshield washer. It can damage the windshield washer system and paint.
. Do not mix water with
ready-to-use washer fluid. Water can cause the solution to freeze and damage the washer fluid tank and other parts of the washer system.
. When using concentrated
washer fluid, follow the manufacturer instructions for adding water.
. Fill the washer fluid tank only
three-quarters full when it is very cold. This allows for fluid expansion if freezing occurs, which could damage the tank if it is completely full.
Brakes This vehicle has disc brakes. Disc brake pads have built-in wear indicators that make a high-pitched warning sound when the brake pads are worn and new pads are needed. The sound can come and go or be heard all the time when the vehicle is moving, except when applying the brake pedal firmly.
{ Warning
The brake wear warning sound means that soon the brakes will not work well. That could lead to a crash. When the brake wear warning sound is heard, have the vehicle serviced.
{ Caution
Continuing to drive with worn-out brake pads could result in costly brake repair.
Some driving conditions or climates can cause a brake squeal when the brakes are first applied or lightly applied. This does not mean something is wrong with the brakes. Properly torqued wheel nuts are necessary to help prevent brake pulsation. When tires are rotated, inspect brake pads for wear and evenly tighten wheel nuts in the proper sequence to torque specifications. See Capacities and Specifications on page 12-2. Brake pads should be replaced as complete sets. Brake Pedal Travel See your dealer if the brake pedal does not return to normal height, or if there is a rapid increase in pedal travel. This could be a sign that brake service might be required. Brake Adjustment Every time the brakes are applied, with or without the vehicle moving, the brakes adjust for wear.
Chevrolet Malibu Owner Manual
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Black plate (23,1)
Replacing Brake System Parts The braking system on a vehicle is complex. Its many parts have to be of top quality and work well together if the vehicle is to have really good braking. The vehicle was designed and tested with top-quality brake parts. When parts of the braking system are replaced, be sure to get new, approved replacement parts. If this is not done, the brakes might not work properly. For example, installing disc brake pads that are wrong for the vehicle, can change the balance between the front and rear brakes — for the worse. The braking performance expected can change in many other ways if the wrong replacement brake parts are installed.
Brake Fluid
The brake master cylinder reservoir is filled with DOT 3 brake fluid as indicated on the reservoir cap. See Engine Compartment Overview on page 10-5 for the location of the reservoir. There are only two reasons why the brake fluid level in the reservoir might go down:
The brake fluid level goes down because of normal brake lining wear. When new linings are installed, the fluid level goes back up.
. A fluid leak in the brake
hydraulic system can also cause a low fluid level. Have the brake
Vehicle Care
10-23
hydraulic system fixed, since a leak means that sooner or later the brakes will not work well.
Do not top off the brake fluid. Adding fluid does not correct a leak. If fluid is added when the linings are worn, there will be too much fluid when new brake linings are installed. Add or remove brake fluid, as necessary, only when work is done on the brake hydraulic system.
{ Warning
If too much brake fluid is added, it can spill on the engine and burn, if the engine is hot enough. You or others could be burned, and the vehicle could be damaged. Add brake fluid only when work is done on the brake hydraulic system.
When the brake fluid falls to a low level, the brake warning light comes on. See Brake System Warning Light on page 5-17.
Chevrolet Malibu Owner Manual
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(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (24,1)
10-24
Vehicle Care
What to Add Use only new DOT 3 brake fluid from a sealed container. See Recommended Fluids and Lubricants on page 11-12. Always clean the brake fluid reservoir cap and the area around the cap before removing it. This helps keep dirt from entering the reservoir.
{ Warning
With the wrong kind of fluid in the brake hydraulic system, the brakes might not work well. This could cause a crash. Always use the proper brake fluid.
{ Caution
. Using the wrong fluid can
badly damage brake hydraulic system parts. For example, just a few drops of mineral-based oil, such as engine oil, in the brake hydraulic system can damage brake hydraulic system parts so badly that they will have to be replaced. Do not let someone put in the wrong kind of fluid.
. If brake fluid is spilled on the
vehicle's painted surfaces, the paint finish can be damaged. Be careful not to spill brake fluid on the vehicle. If you do, wash it off immediately.
Battery This vehicle has a standard 12-volt battery under the hood. See Engine Compartment Overview on page 10-5. Refer to the replacement number shown on the original battery label when a new 12-volt battery is needed. The vehicle has an Absorbed Glass Mat (AGM) 12-volt battery. Installation of a standard 12-volt battery will result in reduced 12-volt battery life. When using a 12-volt battery charger on the 12-volt AGM battery, some chargers have an AGM battery setting on the charger. If available, use the AGM setting on the charger, to limit charge voltage to 14.8 volts.
Chevrolet Malibu Owner Manual
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Black plate (25,1)
eAssist System eAssist vehicles also have a high voltage battery. Only a trained service technician with the proper knowledge and tools should inspect, test, or replace the high voltage battery. See your dealer if the high voltage battery needs service. The dealer has information on how to recycle the high voltage battery. There is also information available at http://www.recyclemybattery.com.
The eAssist system high voltage battery is cooled with air drawn from the vehicle interior. The cold air intake for the battery is behind the rear seat, on the filler panel. Do not cover the intake.
Stop/Start System If equipped with the 2.5L L4 Engine, the vehicle has a stop/start system to shut off the engine to help conserve fuel. See Starting the Engine on page 9-19.
Vehicle Care
10-25
For stop/start equipped vehicles, there is an auxiliary battery behind the access panel in the left rear of the trunk. This battery is for managing the stop/start auxiliary loads and is not to be used for any other purpose. See your dealer if the auxiliary battery needs service.
{ Warning
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
Chevrolet Malibu Owner Manual
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(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (26,1)
10-26
Vehicle Care
Vehicle Storage
{ Warning
Batteries have acid that can burn
you and gas that can explode.
You can be badly hurt if you are
not careful. See Jump Starting
(On-board with eAssist Only) on
page 10-91 or Jump Starting (with
or without eAssist) on page 10-92
for tips on working around a
battery without getting hurt.
Infrequent Usage: Remove the 12-volt battery black, negative (−) cable from the battery to keep the battery from running down. Extended Storage: Remove the 12-volt battery black, negative (−) cable from the battery or use a battery trickle charger. Remember to reconnect the battery when ready to drive the vehicle.
Starter Switch Check
{ Warning When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured.
1. Before starting this check, be
sure there is enough room around the vehicle.
2. Apply both the parking brake
and the regular brake. Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The vehicle should start only in P (Park) or N (Neutral). If the vehicle starts in any other position, contact your dealer for service.
Automatic Transmission Shift Lock Control Function Check
{ Warning When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured.
1. Before starting this check, be
sure there is enough room around the vehicle. It should be parked on a level surface.
2. Apply the parking brake. Be
ready to apply the regular brake immediately if the vehicle begins to move.
Chevrolet Malibu Owner Manual
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Black plate (27,1)
3. With the engine off, turn the
ignition on, but do not start the engine. Without applying the regular brake, try to move the shift lever out of P (Park) with normal effort. If the shift lever moves out of P (Park), contact your dealer for service.
Ignition Transmission Lock Check While parked and with the parking brake set, try to turn the ignition to LOCK/OFF in each shift lever position.
The ignition should turn to LOCK/OFF only when the shift lever is in P (Park). The ignition key should come out only in LOCK/OFF.
Contact your dealer if service is required.
Park Brake and P (Park) Mechanism Check { Warning
When you are doing this check, the vehicle could begin to move. You or others could be injured and property could be damaged. Make sure there is room in front of the vehicle in case it begins to roll. Be ready to apply the regular brake at once should the vehicle begin to move.
Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake.
To check the parking brake's holding ability: With the engine running and the transmission in N (Neutral), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only.
Vehicle Care
10-27
To check the P (Park) mechanism's holding ability: With the engine running, shift to P (Park). Then release the parking brake followed by the regular brake.
Contact your dealer if service is required.
Wiper Blade Replacement Windshield wiper blades should be inspected for wear or cracking. It is a good idea to clean the wiper blade assembly on a regular basis. When worn, or when cleaning is ineffective, replace the wiper blade. For proper windshield wiper blade length and type, see Maintenance Replacement Parts on page 11-13.
Chevrolet Malibu Owner Manual
6081487) - 2014 - CRC - 11/19/13
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (28,1)
10-28
Vehicle Care
{ Caution
Allowing the wiper arm to touch the windshield when no wiper blade is installed could damage the windshield. Any damage that occurs would not be covered by your warranty. Do not allow the wiper arm to touch the windshield.
To replace the wiper blade: 1. Pull the wiper assembly away
from the windshield.
2. Lift up on the latch in the middle
of the wiper blade where the wiper arm attaches.
3. With the latch open, pull the wiper blade down toward the windshield far enough to release it from the J-hooked end of the wiper arm.
4. Remove the wiper blade. 5. Reverse Steps 1–3 for wiper
blade replacement.
Headlamp Aiming Headlamp aim has been preset and should need no further adjustment. If the vehicle is damaged in a crash, the headlamp aim may be affected. If adjustment to the headlamps is necessary, see your dealer.
Chevrolet Malibu Owner Manual
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Black plate (29,1)
Bulb Replacement For the proper type of replacement bulbs, see Replacement Bulbs on page 10-36. For any bulb‐changing procedure not listed in this section, contact your dealer.
Halogen Bulbs
{ Warning
Halogen bulbs have pressurized gas inside and can burst if you drop or scratch the bulb. You or others could be injured. Be sure to read and follow the instructions on the bulb package.
High Intensity Discharge (HID) Lighting
{ Warning
The high intensity discharge lighting system operates at a very high voltage. If you try to service any of the system components, you could be seriously injured. Have your dealer or a qualified technician service them.
The vehicle may have HID headlamps. After an HID headlamp bulb has been replaced, you may notice that the beam is a slightly different shade than it was originally. This is normal.
Vehicle Care
10-29
LED Lighting This vehicle has several LED lamps. For replacement of any LED lighting assembly, contact your dealer.
Headlamps, Front Turn Signal, Sidemarker, and Parking Lamps
Base Headlamp Assembly The base model vehicle has halogen high-beam and low-beam headlamps, a parking lamp, a sidemarker lamp, and two turn signal lamps on the headlamp assembly.
Chevrolet Malibu Owner Manual
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Black plate (30,1)
10-30
Vehicle Care
2. For the driver side bulb, remove
the windshield washer bottle filler neck by firmly pulling it straight up and out of the bottle. 3. Remove the cap from the back
of the headlamp assembly by turning it counterclockwise.
4. Disconnect the electrical
connector.
5. Remove the bulb from the lamp
assembly by turning counterclockwise. Install a new bulb in the lamp assembly.
6.
7. Connect the electrical connector. 8. Replace the cap from the back
of the headlamp assembly by turning it clockwise.
9. For the driver side, reinstall the
windshield washer bottle filler neck by firmly pushing it straight into the bottle. Ensure that the filler neck clip engages into the underhood electrical center retainer.
Uplevel Headlamp Assembly The uplevel model vehicle has halogen high-beam and low-beam headlamps, a parking lamp, a sidemarker lamp, and two turn signal lamps on the headlamp assembly.
Passenger Side Shown, Driver Side Similar 1. High-Beam Headlamp 2. Turn Signal Lamps 3. Low-Beam Headlamp 4. Parking Lamp 5. Sidemarker Lamp
Passenger Side Shown, Driver Side Similar 1. High-Beam Headlamp 2. Low-Beam Headlamp 3. Sidemarker Lamp 4. Parking/Turn Signal Lamp To replace one of the headlamp bulbs: 1. Open the hood. See Hood on
page 10-4.
Chevrolet Malibu Owner Manual
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(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (31,1)
To replace one of these bulbs:
5. Disengage the spring clip (2)
from the bulb by pressing down on the end and then swing upward.
6. Remove the bulb from the lamp
7.
assembly. Install a new bulb in the lamp assembly. Install the spring clip (2).
8. 9. Connect the electrical
connector (1).
10. Replace the cap from the back
of the headlamp assembly by turning it clockwise.
11. For the driver side, reinstall the
windshield washer bottle filler neck by firmly pushing it straight into the bottle. Ensure that the filler neck clip engages into the underhood electrical center retainer.
High-Beam Headlamp 1. Open the hood. See Hood on
page 10-4.
2. For the driver side bulb, remove
the windshield washer bottle filler neck by firmly pulling it straight up and out of the bottle. 3. Remove the cap from the back
of the headlamp assembly by turning it counterclockwise.
4. Disconnect the electrical
connector (1).
Vehicle Care
10-31
Low-Beam Headlamp 1. For the driver side bulb, remove
the windshield washer bottle filler neck by firmly pulling it straight up and out of the bottle. 2. Remove the cap from the back
of the headlamp assembly by turning it counterclockwise.
3. Disconnect the electrical
connector.
4. Remove the bulb from the lamp
assembly by turning counterclockwise. Install a new bulb in the lamp assembly.
5.
6. Connect the electrical connector. 7. Replace the cap from the back
of the headlamp assembly by turning it clockwise.
Chevrolet Malibu Owner Manual
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(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (32,1)
10-32
Vehicle Care
8. For the driver side, reinstall the
windshield washer bottle filler neck by firmly pushing it straight into the bottle. Ensure that the filler neck clip engages into the underhood electrical center retainer.
HID Headlamp Assembly The HID assembly has a high intensity discharge (HID) high/low beam, a DRL/parking lamp, sidemarker lamp, and a turn signal lamp on the headlamp assembly. For replacement of the headlamp on an HID assembly, contact your dealer. See High Intensity Discharge (HID) Lighting on page 10-29.
2. Remove the bulb socket from
the headlamp assembly by turning it counterclockwise. 3. Remove the bulb from the
socket.
4. Replace the bulb in the bulb
5.
socket. Install the bulb socket in the headlamp assembly by turning it clockwise.
6. For the driver side, reinstall the
windshield washer bottle filler neck by firmly pushing it straight into the bottle. Ensure that the filler neck clip engages into the underhood electrical center retainer.
Passenger Side Shown, Driver Side Similar 1. Turn Signal Lamp 2. DRL/Parking Lamp 3. Sidemarker Lamp Front Turn Signal, Parking, and Sidemarker Lamps To replace one of these lamps on a base, uplevel, or HID assembly: 1. For the driver side bulb, remove
the windshield washer bottle filler neck by firmly pulling it straight up and out of the bottle.
Chevrolet Malibu Owner Manual
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(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (33,1)
Fog Lamps To replace the front fog lamp bulb:
Vehicle Care
10-33
Taillamps, Turn Signal, Stoplamps, and Back-Up Lamps (LS and LT)
1. Remove the five access panel
fasteners under the front fascia.
2. Lower the panel far enough to
access the fog lamp bulb.
3. Remove the bulb by turning it counterclockwise and pulling it straight out of the assembly.
4. Disconnect the electrical
connector from the fog lamp bulb assembly. Install the new bulb by turning it clockwise into the assembly.
5.
6. Reverse Steps 1–4 to reinstall.
1. Back-Up Lamp 2. Taillamp
Trunk Deck Inboard Taillamp and Back-Up Lamp 1. Open the trunk. See Trunk on
page 2-14.
2. Remove the push pins and pull
back the trunk deck trim.
Chevrolet Malibu Owner Manual
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(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (34,1)
10-34
Vehicle Care
3. Remove the bulb socket by
turning counterclockwise and pulling straight out.
4. Remove the bulb from the
socket. Install the new bulb in the bulb socket. Install the bulb socket by turning clockwise. Install the trunk deck trim.
5.
6.
7.
1. Stoplamp/Taillamp 2. Turn Signal Lamp
5.
6.
7.
Install a new bulb into the socket. Install the bulb socket into the taillamp assembly by turning it clockwise. Install the trunk trim and push pins.
Taillamps, Turn Signal, Stoplamps, and Back-Up Lamps (LTZ) The trunk deck inboard taillamp is an LED. To replace the taillamp see your dealer.
Back-Up Lamp 1. Open the trunk. See Trunk on
page 2-14.
2. Remove the push pins and pull
back the trunk deck trim.
{ Caution
Improper lamp assembly removal and installation can cause leaks and water intrusion which may cause damage to the taillamp. Do not remove the taillamp assembly to replace a bulb. Use the trunk opening to access the bulb.
To replace any one of these bulbs:
Stoplamp/Taillamp and Turn Signal Lamp 1. Open the trunk. See Trunk on
page 2-14.
2. Remove the push pins and pull
the trunk trim away from the taillamp assembly.
3. Remove the bulb socket from
the taillamp assembly by turning it counterclockwise.
4. Remove the bulb from the socket by turning the bulb counterclockwise one-quarter turn and pulling it straight out.
Chevrolet Malibu Owner Manual
6081487) - 2014 - CRC - 11/19/13
(GMNA-Localizing-U.S./Canada/Mexico-
Black plate (35,1)
Vehicle Care
10-35
{ Caution
Improper lamp assembly removal and installation can cause leaks and water intrusion which may cause damage to the taillamp. Do not remove the taillamp assembly to replace a bulb. Use the trunk opening to access the bulb.
The stoplamp/taillamp is an LED. To replace the stoplamp/taillamp see your dealer.
Turn Signal Lamp 1. Open the trunk. See Trunk on
page 2-14.
2. Remove the push pins and pull
the trunk trim away from the taillamp assembly.
3. Remove the bulb socket by
turning counterclockwise and pulling straight out.
4. Remove the bulb from the
socket. Install the new bulb in the bulb socket. Install the bulb socket by turning clockwise. Install the trunk deck trim.
5.
6.
7.
3. Remove the bulb socket from
the taillamp assembly by turning it counterclockwise.
5.
4. Remove the bulb from the socket by turning the bulb counterclockwise one-quarter turn and pulling it straight out. Install a new bulb into the socket. Install the bulb socket into the taillamp assembly by turning it clockwise. Install the trunk trim and push pins.
6.
7.
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Black plate (36,1)
10-36
Vehicle Care
License Plate Lamp To replace one of these bulbs:
Passenger Side Shown, Driver
Side Similar
1. Push the release tab toward the
lamp assembly.
2. Pull the lamp assembly down to
remove.
3. Turn the bulb socket (1)
counterclockwise to remove it from the lamp assembly (3).