1996 Chevrolet Cavalier Owners Manual

Capacities and Specifications

Engine Crankcase ..................................... Automatic Transaxle (4-Speed Automatic Transaxle Not Owner Serviceable) Pan Removal and Replacement .......................... After Complete Overhaul ............................... When draining or replacing torque converter, more fluid may be needed. Manual Transaxle Complete Drain and Refill .............................. Cooling System 2.2L ............................................... 2.4L ............................................... Refrigerant (R-l34a), Air Conditioning ................... FuelTank ............................................ Tire Pressures, Sizes ................................... WheelNutTorque ..................................... Windshield Wiper Blade (Sheppard’s Hook Type) LeftSide ............................................ Rightside ...........................................

4.0 quarts (3.8 L)

4.0 quarts (3.8 L) 6.9 quarts (6.6 L)

2.0 quarts (1.9 L)

10.3 quarts (9.8 L) 10.7 quarts (10.1 L)

See refrigerant charge label under hood.

15.2 gallons (57.5 L) See Tire-Loading Information label on driver’s door. 100 lb-ft (140 N-m)

22 inches (56 cm) 17 inches (43 cm)

NOTE: AU capacities are approximate. When adding, be sure to fiil to the appropriate level, as recommended in this manual. Air Conditioning Refrigerants Not all air conditioning refrigerants are the same. If the air conditioning system in your vehicle needs refrigerant, be sure the proper refrigerant is used. 6-58

If you’re not sure, ask your Chevrolet dealer.

2.2L Engine Specifications VIN Engine Code ........................ Type .................................. Horsepower ............................ Firing Order ............................ Thermostat Temperature .................. 2.4L Engine Specifications VIN Engine Code ........................ Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horsepower ............................ Firing Order ............................ . . . . . . . . . . . . . . Thermostat Temperature

14 120

1-3-4-2

195°F (91°C)

14 150

1-3-4-2

180°F (82°C)

6.59

Normal Maintenance Replacement Parts Air Cleaner Element 2.2L ...................... AC Type A-1172C 2.4L ...................... AC Type A-1172C Engine Oil Filter 2.2L ......................... AC Type PF-47 2.4L ......................... AC Type PF-44 PCV Valve 2.2L ...................... AC Type CV-900C 2.4L .................................. N/A Spark Plugs 2.2L ........................ AC Type 41 -928 Gap: 1.52 mm (0.060 inch) 2.4L ........................ AC Type 41-910 Gap: 1.52 mm (0.060 inch)

Dimensions Length Coupe ................ 180.3 inches (458.0 cm) Sedan ................. 180.3 inches (458.0 cm) Convertible ............ 180.3 inches (458.0 cm)

Dimensions (Continued) Width Coupe ................. 75.4 inches (191.6 cm) Sedan .................. 75.4 inches (191.6 cm) Convertible ............. 75.4 inches (19 1.6 cm) Height Coupe ................. 53.2 inches (135.1 cm) Sedan .................. 54.9 inches (139.4 cm) Convertible ............. 53.9 inches ( 136.9 cm) Wheelbase Coupe ................. 104.1 inches (264.4 cm) Sedan ................. 104.1 inches (264.4 cm) Convertible ............ 104.1 inches (264.4 cm) Front Tread Coupe ................. 57.6 inches (146.2 cm) Sedan . . . . . . . . . . . . . . . . . . 57.6 inches (146.2 cm) Convertible ............. 57.6 inches (146.2 cm) Rear Tread Coupe ................. 56.8 inches (144.2 cm) Sedan .................. 56.8 inches (144.2 cm) convertible ............. 56.8 inches (144.2 cm)

6-60

0 Section 7 Maintenance Schedule

I I IMPORTANT.

KEEP ENGINE OIL AT THE PROPER RECOMMENDED

LEVEL AND CHANGE AS

This section covers the maintenance required for your Chevrolet. Your vehicle needs these services to retain its safety, dependability and emission control performance.'

Have you purchased the GM Protection Plan? The Plan supplements your new vehicle warranties. See your Warranty and Owner Assistance booklet, or your Chevrolet dealer for details.

Introduction Your Vehicle and the Environment Proper vehicle maintenance not only helps to keep your vehicle in good working condition, but also helps the environment. All recommended maintenance procedures are important. Improper vehicle maintenance can even affect the quality of the air we breathe. Improper fluid levels or the wrong tire inflation can increase the level of emissions from your vehicle. To help protect our environment, and to keep your vehicle in good condition, please maintain your vehicle properly.

7-1

How This Section is Organized The remainder of this section is divided into five parts: ‘(Part A: Scheduled Maintenance Services” shows what to have done and how often. Some of these services can be complex, so unless you are technically qualified and have the necessary equipment, you should let your dealer’s service department or another qualified service center do these jobs.

Performing maintenance work on a vehicle can be dangerous. In trying to do some jobs, you can be seriously injured. Do your own maintenance work only if you have the required know-how and the proper tools and equipment for the job. If you have any doubt, have a qualified technician do the work.

If you are skilled enough to do some work on your vehicle, you will probably want to get the service information GM publishes. See “Service and Owner Publications” in the Index.

“Part B: Owner Checks and Services” tells you what should be checked whenever you stop for fuel. It also explains what you can easily do to help keep your vehicle in good condition. “Part C: Periodic Maintenance Inspections” explains important inspections that your Chevrolet dealer’s service department or another qualified service center should perform. “Part D: Recommended Fluids and Lubricants” lists some products GM recommends to help keep your vehicle properly maintained. These products, or their equivalents, should be used whether you do the work yourself or have it done. “Part E: Maintenance Record” provides a place for you to record the maintenance performed on your vehicle. Whenever any maintenance is performed, be sure to write it down in this part. This will help you determine when your next maintenance should be done. In addition, it is a good idea to keep your maintenance receipts. They may be needed to qualify your vehicle for warranty repairs.

Part A: Scheduled Maintenance Services Using Your Maintenance Schedule We at General Motors want to help you keep your vehicle in good working condition. But we don’t know exactly how you’ll drive it. You may drive very short distances only a few times a week. Or you may drive long distances all the time in very hot, dusty weather. You may use your vehicle in making deliveries. Or you may drive it to work, to do errands or in many other ways. Because of all the different ways people use their GM vehicles, maintenance needs vary. You may even need more frequent checks and replacements than you’ll find in the schedules in this section. So please read this section and note how you drive. If you have any questions on how to keep your vehicle in good condition, see your Chevrolet dealer. This part tells you the maintenance services you should have done and when you should schedule them. If you go to your dealer for your service needs, you’ll know that GM-trained and supported service people will perform the work using. genuine GM parts,

The proper fluids and lubricants to use are listed Make sure whoever services your vehicle uses these. All parts should be replaced and all necessary repairs done before you or anyone else dnves the vehicle. These schedules are for vehicles that:

in Part D.

carry passengers and cargo within recommended limits. You will find these limits on your vehicle’s Tire-Loading Information label. See “Loading Your Vehicle” in the Index. are driven on reasonable road surfaces within legal driving limits.

0 use the recommended fuel. See “Fuel’’ in the Index. Selecting the Right Schedule First you’ll need to decide which of the two schedules is right for your vehicle. Here’s how to decide which schedule to follow:

7-3

Maintenance Schedule I Short Trip/City Definition

~~

Follow the Short Trip/City Maintenance Schedule if any one of these conditions is true for your vehicle:

Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly important when outside temperatures are below freezing. Most trips include extensive idling (such as frequent driving in stop-and-go traffic). Most trips are through dusty areas. You frequently tow a trailer or use a carrier on top of your vehicle. (With some models, you should never tow a trailer. See “Towing a Trailer” in the Index.) If the vehicle is used for delivery service, police, taxi, or other commercial application.

One of the reasons you should follow this schedule if you operate your vehicle under any of these conditions is that these conditions cause engine oil to break down sooner.

7-4

Short Trip/City Intervals Every 3,000 Miles (5 000 km): Engine Oil and Filter

Change (or 3 months, whichever occurs first). Every 6,000 Miles (10 000 km): Chassis Lubrication At 6,000 Miles (10 000 km) - Then Every (or 6 months, whichever occurs first). 12,000 Miles (20 000 km): Tire Rotation. Every 15,000 Miles (25 000 km): Air Cleaner Filter

Inspection, if driving in dusty conditions.

Every 30,000 Miles (50 000 km): Air Cleaner Filter Replacement. Fuel Tank, Cap and Lines Inspection. Exhaust Gas Recirculation (EGR) System Inspection (2.2L Code 4 engine only).

Every 50,000 Miles (83 000 km): Automatic Transaxle

Service (severe conditions only).

Every 60,000 Miles (100 000 km): Engine Accessory

Drive Belt Inspection.

Every 100,000 Miles (166 000 km): Cooling System

Service (or every 60 months, whichever occurs first). Spark Plug Wire Inspection. Spark Plug Replacement.

These intervals only summarize maintenance services. Be sure to follow the complete maintenance schedule on the following pages.

Maintenance Schedule

Definition

Long Trip/Highway Follow this maintenance schedule only if none of LIIG conditions from the Short Trip/City Maintenance Schedule is true. Driving a vehicle with a fully warmed engine under highway conditions causes engine oil to break down slower.

Intervals

Long TriplHighway nvery 7,500 Miles (12 500 km): Engine Oil and Filter Change (or every 12 months, whichever occurs first). Chassis Lubrication (or every 12 months, whichever occurs first).

At 7,500 Miles (12 500 km) - Then Every

15,000 Miles (25 000 km): Tire Rotation.

Every 30,000 Miles (50 000 km): Exhaust Gas

Recirculation (EGR) System Inspection (2.2L Code 4 Engine only). Air Cleaner Filter Replacement. Fuel Tank, Cap and Lines Inspection.

Every 50,000 Miles (83 000 km): Automatic Transaxle

Service (severe conditions only).

Every 60,000 Miles (100 000 km): Engine Accessory

Drive Belt Inspection.

Every 100,000 Miles (166 000 km): Cooling System

Service (or every 60 months, whichever occurs first). Spark Plug Wire Inspection. Spark Plug Replacement.

These intervals only summarize maintenance services. Be sure to follow the complete maintenance schedule on the following pages.

7-5

I 3,000 Miles (5 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

I Short .Trip/City Maintenance Schedule

The services shown in this schedule up to 100,000 miles (166 000 km) should be performed after 100,000 miles (1 66 000 km) at the same intervals. Footnotes

The U.S. Environmental Protection Agency or the

California Air Resources Board has determined that the failure to perform this maintenance item will not nullify to the the emission warranty or limit recall liability prior completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded.

I DATE

ACTUAL

MILEAGE

SERVICED

BY:

7-6

I Short Trip/City Maintenance Schedule 6,000 Miles (10 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 6 months, whichever occurs first). 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

9,000 Miles (15 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED B Y

7-7

~

__

'bhort Trip/City Maintenance Schedule I 12,000 Miles (20 000 km) 0 Change engine oil and filter (or every,

3 months, whichever-occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 6 months, whichever occurs first).

15,000 Miles (25 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

0 Inspect air cleaner filter if you are driving

in dusty conditions. Replace filter if necessary. An Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED BY:

7-8

1 Short Trip/City Maintenance Schedule 18,000 Miles (30 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 6 months, whichever occurs first). Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

21,000 Miles (35 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

SERVICED BY: ’ I ACTUAL MILEAGE

7-9

[ --Short TriplCity Maintenance Schedule I 24,000 Miles (40 000 km) 0 Change engine oil and filter (or every

~~

~~

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 6 months, whichever occurs first).

27,000 Miles (45 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

DATE ACTUAL

MILEAGE

SERVICED BY:

I DATE

ACTUAL

MILEAGE

SERVICED B E

Short Trip/City Maintenance Schedule 30,000 Miles (50 000 km) 0 Change engine oil and filter (or every

3 months, whichever occws first). An Emission Control Service.

0 Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 6 months, whichever occurs first). 0 Replace air cleaner filter. An Emission

Control Service.

I7 Inspect Exhaust Gas Recirculation (EGR)

system (2.2L Code 4 engine only). An Emission Control Service.

0 Inspect fuel tank, cap and lines for damage

or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service.

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

DATE SERVICED

ACTUAL MILEAGE

BY:

7-11

I

Short Trip/City Maintenance Schedule 33,000 Miles (55 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

36,000 Miles (60 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 6 months, whichever occurs first).

DATE

ACTUAL MILEAGE

SERVICED BY:

DATE

ACTUAL MILEAGE

SERVICED BY:

7-12

I

I Short Trip/City Maintenance Schedule 39,000 Miles (65 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

I DATE

I ACTUAL MILEAGE

ISERVICED

BY:^

42,000 Miles (70 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.. Lubricate the suspension, steering linkage and the transaxle shift linkage (or every 6 months, whichever occurs first). 0 Rotate tires. See “Tire Inspection and

.’\

Rotation” in the Index for proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

7-13

I Short Trip/City Maintenance Schedule 45,000 Miles (75 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service. Inspect air cleaner filter if you are driving in dusty conditions. Replace filter if necessary. An Emission Control Service. 3-

48,000 Miles (80 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage and the transaxle shift linkage (or every 6 months, whichever occurs first).

DATE

ACTUAL MILEAGE

SERVICED BY:

DATE

ACTUAL MILEAGE

SERVICED BY:

7-14

[ Short Trip/City Maintenance Schedule I 50,000 Miles (83 000 km) 0 Change automatic transaxle fluid and filter

if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside

temperature regularly reaches 90 OF (32 O C) or higher.

- In hilly or mountainous terrain. - When doing frequent trailer towing.

delivery service.

- Uses such as found in taxi, police or If you do not use your vehicle under any of these conditions, the fluid andfilter do not require changing. Manual transaxle fluid doesn’t require change.

DATE

ACTUAL MILEAGE

SERVICED BY:

7-15

I Short Trip/City Maintenance Schedule 51,000 Miles (85 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED BY:

54,000 Miles (90 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 6 months, whichever occurs first). 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

ACTUAL MILEAGE

SERVICED BY:

I DATE

I Short Trip/City Maintenance Schedule 57,000 Miles (95 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

60,000 Miles (100 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage and the transaxle shift linkage (or every 6 months, whichever occurs first). 0 Inspect engine accessory drive belt. 0 Replace air cleaner filter. An Emission

An Emission Control Service.

Control Service.

DATE

ACTUAL MILEAGE

SERVICED BY:

(Continued) 7-17

63,000 Miles (105 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Sewice.

1 Short Trip/City Maintenance Schedule I 60,000 MiZes (100 000 km) (Continued) 0 Inspect fuel tank, cap and lines for damage * or leaks. Inspect fuel cap gasket for any

damage. Replace parts as needed. An Emission Control Service.

0 Inspect Exhaust Gas Recirculation (EGR)

system (2.2L Code 4 engine only).

An Emission Control Service. c ACTUAL MILEAGE

ISERVICED

BY: I

DATE ACTUAL MILEAGE SERVICED

BY:

I Short TriplCity Maintenance Schedule 66,000 Miles (110 000 km) 0 Change engine oil and filter (or every

3 ‘months, whichever occurs first). An Emission Control Service.

Cl Lubricate the suspension, steering linkage and the transaxle shift linkage (or every 6 months, whichever occurs first).

0 Rotate tiies. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. During tire rotation, check .brake calipers for freedom of movement. Refer to the appropriate CM service manual for proper caliper service procedures. I SERVICED B Y

ACTUAL MILEAGE

69,000 Miles (115 000 km) 0 Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED BY:

7-19

I Short Trip/City Maintenance Schedule I 72,000 Miles (120 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 6 months, whichever occurs first).

75,000 Miles (125 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first). An Emission Control Service.

0 Inspect air cleaner filter if you are driving

in dusty conditions. Replace filter if necessary. An Emission Control Sewice. 3-

DATE

ACTUAL MILEAGE

SERVICED B Y

7-20

1 81,000 Miles (135 000 km)

0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

I Short Trip/City Maintenance Schedule I 78,000 Miles (130 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service. Lubricate the suspension, steering linkage and the transaxle shift linkage (or every 6 months, whichever occurs first).

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

DATE

ACTUAL MILEAGE

SERVICED BY:

DATE

ACTUAL MILEAGE

SERVICED BY:

7-21

I Short Trip/City Maintenance Schedu e l 84,000 Miles (140 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 6 months, whichever occurs first).

87,000 Miles (145 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

I ACTUAL MILEAGE

ISERVICED

DATE

BY:

DATE

ACTUAL MILEAGE

SERVICED B Y

7-22

Short Trip/City Maintenance Schedule 90,000 Miles (150 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage and the transaxle shift linkage (or every 6 months, whichever occurs first). 0 Replace air cleaner filter. An Emission Control 0 Inspect fuel tank, cap and lines for damage

Service.

or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service. -f

0 Inspect Exhaust Gas Recirculation (EGR)

system (2.2L Code 4 engine-only). An Emission Control Service.

0. Rotate tires. See “Tire Inspection and

Rotation’’ in the Index for proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

DATE ACTUAL MILEAGE SERVICED

BY:

7-23

Short TriplCity Maintenance Schedule 93,000 Miles (155 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

96,000 Miles (160 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 6 months, whichever occurs first).

DATE

ACTUAL MILEAGE

SERVICED BY:

DATE

ACTUAL MILEAGE

SERVICED BY:

7-24

I Short Trip/City Maintenance Schedule 99,000 Miles (165 000 km) 0 Change engine oil and filter (or every

3 months, whichever occurs first). An Emission Control Service.

100,000 Miles (166 000 km) 0 Drain, flush and refill cooling system (or every 60 months since last service, whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test cooling system and pressure cap. An Emission Control Service.

0 Inspect spark plug wires (except 2.4L

I DATE

ACTUAL MILEAGE

Code T engine). An Emission Control Service. Replace spark plugs. An Emission Control Service.

SERVICED BY: I I

(Continued) 7-25

I

I Short Trip/City Maintenance Schedule 100,000 Miles (I 66 000 km) (Continued) 0 Change automatic transaxle fluid and filter if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside

temperature regularly reaches 90 OF (32°C) or higher.

- In hilly or mountainous terrain. - When doing frequent trailer towing.

- Uses such as found in taxi, police or

delivery service.

If you do not use your vehicle under any of these conditions, the fluid andfilter do not require changing. Manual transaxle fluid doesn’t require change.

DATE

ACTUAL MILEAGE

SERVICED BY:

7-26

Long Trip/Highway Maintenance Schedule

The services shown in this schedule up to 100,000 miles (166 000 km) should be performed after 100,000 miles (166 000 km) at the same intervals. Footnotes

The U.S. Environmental Protection Agency or the

California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of vehicle useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded.

7,500 Miles (12 500 km) 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage and the transaxle shift linkage (or every 12 months, whichever occurs first). 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

7-27

I Long Trip/Highway Maintenance Schedule I 15,000 Miles (25 000 km) 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 12 months, whichever occurs first).

22,500 Miles (37 500 km) 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage and the transaxle shift linkage (or every 12 months, whichever occurs first). Rotate tires. See “Tire Inspection and Rotation” in the Index for proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

DATE

ACTUAL MILEAGE

SERVICED BY:

DATE

ACTUAL MILEAGE

SERVICED BY:

7-28

Long Trip/Highway Maintenance Schedule 30,000 Miles (50 000 km)

Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 12 months, whichever occurs first). Replace air cleaner filter. An Emission Control Service.

0 Inspect fuel tank, cap and lines for damage

or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service. -f-

0 Inspect Exhaust Gas Recirculation (EGR)

system (2.2L Code 4 engine only). An Emission Control Service.

7-29

1 Long Trip/Highway Maintenance Schedule -I

45,000 Miles (75 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage and the transaxle shift linkage (or every 12 months, whichever occurs first).

37,500 Miles (62 500 km) 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

CI Lubricate the suspension, steering linkage and the transaxle shift linkage (or every 12 months, whichever occurs first). D Rotate tires. See “Tire Inspection and

Rotation’’ in the Index for proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

SERVICED B E

~~

DATE

ACTUAL MILEAGE

Long Trip/Highway Maintenance Schedule 50,000 Miles (83 000 km) Cl Change automatic transaxle fluid and filter if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside temperature regularly reaches 90 O F (32°C) or higher.

- Uses such as found in taxi, police or

delivery service.

If you do not use your vehicle under any of these conditions, thefluid andfilter do not require changing. Manual transaxle fluid doesn’t require change.

- In hilly or mountainous terrain. - When doing frequent trailer towing.

DATE

ACTUAL MILEAGE

SERVICED BY:

7-31

I Long Trip/Highway Maintenance Schedule 52,500 Miles (87 500 km} 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage and the transaxle shift linkage (or every 12 months, whichever occurs first). 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

60,000 Miles (100 000 km) 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 12 months, whichever occurs first). 0 Inspect engine accessory drive belt. 0 Replace air cleaner filter. An Emission

An Emission Control Service.

Control Service.

7-32

m

Maintenance Schedule

0 Inspect fuel tank, cap and lines for damage

or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service.

0 Inspect Exhaust Gas Recirculation (EGR)

system (2.2L Code 4 engine only). An Emission Control Service. -f

I DATE

I ACTUAL MILEAGE

ISERVICED

BY^

67,500 Miles (112 500 km) 17 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 12 months, whichever occurs first). 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

7-33

82,500 Miles (137 500 km) IJ Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 12 months, whichever occurs first). 0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

75,000 Miles (125 000 km) 0 Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Sewice.

c] Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 12 months, whichever occurs first).

I DATE

I ACTUAL MILEAGE

I SERVICED BY: I

7-34

I Long Trip/Highway Maintenance Schedule 90,000 Miles (150 000 km) 0 Change engine oil and filter (or every

12 months, whichever occurs first). An Emission Control Service.

0 Lubricate the suspension, steering linkage

and the transaxle shift linkage (or every 12 months, whichever occurs first). 0 Replace air cleaner filter. An Emission

Control Service.

0 Inspect fuel tank, cap and lines for damage

or leaks. Inspect fuel cap gasket for any damage. Replace parts as needed. An Emission Control Service,

0 Inspect Exhaust Gas Recirculation (EGR)

system (2.2L Code 4 engine only). An Emission Control Service.

DATE

ACTUAL MILEAGE

SERVICED BY:

7-35

I Long Trip/Highway Maintenance Schedule 97,500 Miles (162 500 km) c] Change engine oil and filter (or every 12 months, whichever occurs first). An Emission Control Service. Lubricate the suspension, steering linkage and the transaxle shift linkage (or every 12 months, whichever occurs first).

0 Rotate tires. See “Tire Inspection and

Rotation” in the Index for proper rotation pattern and additional information. During tire rotation, check brake calipers for freedom of movement. Refer to the appropriate GM service manual for proper caliper service procedures.

100,000 Miles (166 000 km)

Drain, flush and refill cooling system (or every 60 months since last service, whichever occurs first). See “Engine Coolant” in the Index for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. Inspect spark plug wires (except 2.4L Code T engine). An Emission Control Service. Replace spark plugs. An Emission Control Service.

,L.ong Trip/Highway Maintenance Schedule I

- 4

0 Change automatic transaxle fluid and filter

if the vehicle is mainly driven under one or more of these conditions: - In heavy city traffic where the outside

temperature regularly reaches 90 O F (32 O C) or higher.

- In hilly or mountainous terrain. - When doing frequent trailer towing.

delivery service.

- Uses such as found in taxi, police or lf you do not use your vehicle under any of these conditions, the fluid andfilter do not require changing. Manual transaxle fluid doesn’t require change.

_ . .-

_ - DATE

ACTUAL MILEAGE

SERVICED BY:

7-37

Part B: Owner Checks and Services Listed below are owner checks and services which should be performed at the intervals specified to help ensure the safety, dependability and emission control perfoJmance of your vehicle. Be sure any necessary repairs are completed at once. Whenever any fluids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Part D. At Each Fuel Fill It is important for you or a service station attendant to pe$orrn these underhood checks at each fuel fill. Engine Oil Level Check Check the engine oil level and add the proper See ‘Engine Oil” in the Index for further details. Engine Coolant Level Check Check the engine coolant level and add the proper coolant mix if necessary. See “Engine Coolant” in the Index for further details. Windshield Washer Fluid Level Check Check the windshield washer fluid level in the windshield washer tank and add the proper fluid if 7-38

oil if necessary.

necessary. See “Windshield Washer Fluid” in the Index for further details. At Least Once a Month Tire Inflation Check Make sure tires are inflated to the correct pressures. See “Tires” in the Index for further details.

Cassette Deck Service Clean cassette deck. Cleaning should be done every 50 hours of tape play. See “Audio Systems” in the Index for further details. At Least Twice a Year Restraint System Check Make sure the safety belt reminder light and all your belts, buckles, latch plates, retractors and anchorages are working properly. Look for any other loose or damaged safety belt system parts. If you see anything that might keep a safety belt system from doing its repaired. Have any torn or frayed safety belts replaced. Also look for any opened or broken air bag covers, and have them repaired or replaced. (The air bag system does not need regular maintenance.)

job, have it

Manual Transaxle Check Check the transaxle fluid level; add if needed. See “Manual Transaxle” in the Index. A fluid loss may indicate a problem. Check the system and repair if needed. Automatic TLansaxle Check (Except 2.4L Code T Engine) Check the transaxle fluid level; add if needed. See “Automatic Transaxle” in the Index. A fluid loss may indicate a problem. Check the system and repair if needed. Automatic Transaxle Inspection (2.4L Code T Engine Only) If you have the optional 2.4L Code T engine (see “Engine Identification” in the Index) and an automatic transaxle, it is not necessary to check the transaxle fluid level. A transaxle If a fluid leak is the only reason for fluid loss. Check for leaks. leak occurs, take the vehicle to your Chevrolet dealership as soon as possible. Service Department and have it repaired You may also have your fluid checked by your dealer or service center when you have your engine oil changed. HyG Check the fluid level in the clutch reservoir. See “Hydraulic Clutch Fluid” in the Index. A fluid loss in this system could indicate a problem. Have the system inspected and repaired at once.

lulic Clutch System Check

At Least Once a Year Key Lock Cylinders Service Lubricate the key lock cylinders with the lubricant specified in Part D. Body Lubrication Service Lubricate all body door and rear compartment hinges. Also lubricate all hinges and latches, including those for the primary and secondary hood latches, glove box door, console door and any folding seat hardware. Part D tells you what to use. More frequent lubrication may be required when exposed to a corrosive environment. Starter Switch Check

I A CAUTION:

When you are doing this check, the vehicle could move suddenly. If it does, you or others could be injured. Follow the steps below.

1. Before you start, be sure you have enough room

around the vehicle.

2. Firmly apply both the parking brake (see “Parking

Brake” in the Index if necessary) and the regular brake. NOTE: Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts.

3. On automatic transaxle vehicles, try to start the

engine in each gear. The starter should work only in PARK (P) or NEUTRAL (N). If the starter works in any other position, your vehicle needs service. On manual transaxle vehicles, put the shift lever in NEUTRAL (N), push the clutch down halfway and try to start the engine. The starter should work only when the clutch is pushed down all the way to the floor. If the starter works when the clutch isn’t pushed all the way down, your vehicle needs service.

Brake-Tkansaxle Shift Interlock (BTSI) Check (Automatic Transaxle)

1. Before you start, be sure you have enough room around

the vehicle. It should be parked on a level surface.

2. Firmly apply the parking brake (see “Parking Brake”

in the Index if necessary). NOTE: Be ready to apply the regular brake immediately if the vehicle begins to move.

3. With the engine off, turn the key to the RUN position,

but don’t start the engine. Without applying the regular brake, try to move the shift lever out of PARK (P) with normal effort. If the shift lever moves out of PARK (P), your vehicle’s BTSI needs service.

Steering Column Lock Check While parked, and with the parking brake set, try to turn the key to LOCK in each shift lever position.

‘With an automatic transaxle, the key should turn to LOCK only when the shift lever is in PARK (P). With a manual transaxle, the key should turn to LOCK only when the shift lever is in REVERSE (R).

When you are doing this check, the vehicle could move suddenly. If it does, you or others could be injured. Follow the steps below.

I - 7-40

On vehicles with a key release button, try to turn the key to LOCK without pressing the button. The key should turn to LOCK only when you press the key button. On all vehicles, the key should come out only in LOCK. I Turn the steering wheel to the left and to the right. It

should only lock when turned to the right.

:..

Parking Brake and Automatic Transaxle PARK (P) Mechanism Check

When you are doing this check, your vehicle could begin to move. You or others could be injured and property could be damaged. Make sure there is room in front of your vehicle in case it begins to roll. Be ready to apply the regular brake at once should the vehicle begin to move.

Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake.

To check the parking brake: With the engine running and transaxle in NEUTRAL (N), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only. To check the PARK (P) mechanism’s holding ability: With the engine running, shift to PARK (P). Then release all brakes.

Underbody Flushing Service At least every spring, use plain water to flush any corrosive materials from the underbody. Take care to clean thoroughly any areas where mud and other debris can collect.

7-41

Part C: Periodic Maintenance Inspections Listed below are inspections and services which should be performed at least twice a year (for instance, each spring and fall). You should let your GM dealer’s service department or other qualified service center do these jobs. Make sure any necessary repairs are completed at once. Proper procedures to perform these services may be found in a Chevrolet service manual. See “Service and Owner Publications” in the Index. Steering, Suspension and Front-Wheel-Drive Axle Boot and Seal Inspection Inspect the front and rear suspension and steering system for damaged, loose or missing parts, signs of wear, or lack of lubrication. Inspect the power steering lines and hoses for proper hook-up, binding, leaks, cracks, chafing, etc. Clean and then inspect the drive axle boot seals for damage, tears or leakage. Replace seals if necessary. Exhaust System Inspection Inspect the complete exhaust system. Inspect the body near the exhaust system. Look for broken, damaged, missing or out-of-position parts as well as open seams, holes, loose connections, or other conditions which could cause a heat

build-up in the floor pan or could let exhaust fumes into the vehicle, See “Engine Exhaust” in the Index. Radiator and Heater Hose Inspection Inspect the hoses and have them replaced if they are cracked, swollen or deteriorated. Inspect all pipes, fittings and clamps; replace as needed. Throttle Linkage Inspection Inspect the throttle linkage for interference or binding, and for damage or missing parts. Replace parts as needed. Replace any cables that have high effort or excessive wear. Do not lubricate accelerator and cruise control cables. Brake System Inspection Inspect the complete system. Inspect brake lines and hoses for proper hookup, binding, leaks, cracks, chafing, etc. Inspect disc brake pads for wear and rotors for surface condition. Also inspect drum brake linings for wear and cracks. Inspect other brake parts, including drums, wheel cylinders, calipers, parking brake, etc. Check parking brake adjustment. You may need to have your brakes inspected more often if your driving habits or conditions result in frequent braking.

7-42

Part D: Recommended Fluids and Lubricants NOTE: Fluids and lubricants identified below by name, part number or specification may be obtained from your SM dealer.

USAGE

Engine Oil

Engine Coolant

FLUID/LUBRICANT

Engine oil with the American Petroleum Institute Certified For Gasoline Engines “Starburst” symbol of the proper viscosity. To determine the preferred viscosity for your vehicle’s engine, see “Engine Oil” in the Index. 50/50 mixture of clean water (preferably distilled) and GM Goodwrench@ DEX-COOL TM or Havoline@ DEX-COOL TM (orange-colored, silicate-free) antifreeze conforming to GM Specification 6277M. See “Engine Coolant’’ in the Index.

USAGE

FLUIDlLUBRICANT

Coolant Supplement Sealer Hydraulic Brake System

Hydraulic Clutch System Power Steering System

Manual Transaxle

Automatic Transaxle Key Lock Cylinders

GM Part No. 3634621 or equivalent with a complete flush and refill. Delco Supreme ll@ Brake Fluid (GM Part No. 1052535 or equivalent DOT-3 brake fluid). Hydraulic Clutch Fluid (GM Part No. 12345347 or equivalent). GM Power Steering Fluid (GM Part NO. 1052884 - 1 Pt., 1050017 - 1 qt., or equivalent). Synchromesh Transmission Fluid (GM Part No. 12345349 or equivalent). DEXRON@ -111 Automatic Transmission Fluid. Multi-Pu ose Lubricant, Superlube % (GM Part No. 1234624 1 or equivalent).

FLUID/LUBRICANT Chassis lubricant (GM Part No. 1052497 or equivalent) or lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB. Engine oil.

Chassis lubricant (GM Part No. 1052497 or equivalent) or lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB. GM Optikleen@ Washer Solvent (GM Part No. 105 15 15) or equivalent.

Lubriplate lubricant aerosol

equivalent) or lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB.

FLUID/LUBRICANT USAGE Hood Latch Assembly Pivots, (GM Part No. 12346293 or Spring Anchor and Release Pawl Hood and Door Multi-pu ose lubricant, (GM Part No. Hinges, Fuel Superlube Door Hinge, Rear 1234624 1 or equivalent). Compartment Lid Hinges and Rear Folding Seat. Weatherstrip Dielectric Silicone Grease (GM Conditioning See “Replacement Parts” in the Index for recommended replacement filters and spark plugs.

Part No. 12345579 or equivalent).

I USAGE Manual Transaxle Shift Linkage

Clutch Linkage Pivot Points Chassis Lubrication

Windshield Washer Solvent

7-44

Part E: Maintenance Record After the scheduled services are performed, record the date, odometer reading and who performed the service maintenance receipts. in the boxes provided after the maintenance interval. is a convenient place to store them.

Any additional information from “Owner Checks and Services” or “Periodic Maintenance” can be added on the following record pages. Also, you should retain all Your owner information portfolio

7-45

I

DATE

ODOMETER READING

Maintenance Record

BY

MAINTENANCE PERFORMED SERVICED

7-46

Maintenance Record

DATE

ODOMETER READING

SERVICED BY

MAINTENANCE PERFORMED

7-47

Maintenance Record

ODOMETER

SERVICED BY

MAINTENANCE PERFORMED

7-48

0 Section 8 Customer Assistance Information

Customer Satisfaction Procedure

Here you will fiid out how to contact Chevrolet if you need assistance. This section also tells you how to obtain service publications and how to report any safety defects. This section includes information on:

The Customer Satisfaction Procedure Customer Assistance for Text Telephone (TTY) Users Roadside Assistance Courtesy Transportation BBB Auto Line - Alternative Dispute Resolution Program Reporting Safety Defects Service and Owner Publications

Your satisfaction and goodwill are important to your dealer and Chevrolet. Normally, any concern you may 8-1

have with your vehicle can be handled by your selling or servicing dealer. Your dealer has the facility, trained technicians, special tools and up-to-date information to promptly address any issue which may arise. Chevrolet has empowered its dealers to make decisions and repair vehicles, and they are eager to resolve your concern to your complete satisfaction. If your concern has not been resolved to your satisfaction, take the following steps: STEP ONE -- Discuss your concern with a member of dealership management. Normally, concerns can be quickly resolved at that level. If the matter has already been reviewed with the Sales, Service, or Parts Manager, contact the owner of the dealership or the General Manager. STEP TWO -- If after contacting a member of dealership management, it appears your concern cannot be resolved by the dealership without further help, contact the Chevrolet Customer Assistance Center by calling 1-800-222- 1020. In Canada, contact GM of Canada Customer Assistance Center in Oshawa by calling 1-800-263-3777 (English) or 1-800-263-7854 (French).

For help outside of the United States and Canada, call the following numbers as appropriate:

In Mexico: (525) 625-3256 In Puerto Rico: 1-800-496-9992 (English) or 1-800-496-9993 (Spanish) In the U.S. Virgin Islands: 1-800-496-9994 In the Dominican Republic: 1-800-75 1-4135 (English) or 1-800-751-4136 (Spanish) In the Bahamas: 1-800-389-0009 In Bermuda, Barbados, Antigua and the British Virgin Islands: 1-800-534-0 122 In all other Caribbean countries: 1-809-763- 13 15 In other overseas locations, call GM North American Export Sales in Canada at: 1-905-644-41 12

4 3

ror prompt assistance, please have the following information available to give the Customer Assistance Representative:

Your name, address, home and business telephone numbers

0 Vehicle Identification Number (This is available

from the vehicle registration or title, or the plate at the top left of the instrument panel and visible through the windshield.)

0 Dealership name and location 0 Vehicle delivery date and present mileage 0 Nature of concern We encourage you to call us so we can give your inquiry prompt attention. However, if you wish to write Chevrolet, write to:

Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 7047 Troy, MI 48007-7047

Refer to your Warranty and Owner Assistance Information booklet for addresses of Canadian and GM Overseas offices. When contacting Chevrolet, please remember that your concern will likely be resolved by the dealer, using the dealer’s facilities, equipment and personnel. That is why we suggest you follow Step One first if you have a concern. Customer Assistance for Text Telephone (TTY) Users To assist customers who are deaf, hard of hearing, or speech-impaired and who use Text Telephones (TTYs), Chevrolet has TTY equipment available at its Customer Assistance Center. Any TTY user can communicate with Chevrolet by dialing: 1-800-833-CHEV. (TTY users in Canada can dial 1-800-263-3830.)

Chevrolet Roadside Assistance Program

Roadside Assistance is available 24 hours a day, 365 days a year, by calling 1-800-CHEV-USA (1-800-243-8872). This toll-free number will provide you over-the-phone roadside assistance with minor mechanical problems. If your problem cannot be resolved over the phone, our advisors have access to a nationwide network of dealer recommended service providers. Roadside membership is free, however some services may incur costs. Roadside offers two levels of service to the customer, Basic Care and Courtesy TM Care:

Toll-free number, 1 -800-CHEV-USA

0 Free towing for warranty repairs 0 Basic over-the-phone technical advice

Available dealer services at reasonable costs (ie., wrecker services, locksmith/key service, glass repair, etc.)

ROADSIDE Courtesy TM Care PROVIDES:

Roadside Basic Care services (as outlined above) Plus:

0 FREE Non-Warranty Towing (to the closest dealer

from a legal roadway)

To enhance Chevrolet’s strong commitment to customer satisfaction, Chevrolet is excited to announce the establishment of the Chevrolet/Geo Roadside Assistance Center. As the owner of a 1996 Chevrolet/Geo, membership in Roadside Assistance is free.

8-4

0 FREE Locksmith/Key Service (when keys are lost

on the road or locked inside)

0 FREE Flat Tire Service (spare installed on the road)

FREE Jump Start (at home or on the road) FREE Fuel Delivery ($5 of fuel delivered on the road)

Chevrolet/Geo offers Courtesy Transportation for customers needing warranty service. Courtesy Transportation will be offered in conjunction with the coverage provided by the BUMPER-TO-BUMPER New Vehicle Limited Warranty to eligible purchasers of 1996 Chevrolet/Geo passenger car and light duty trucks. (Please see your selling dealer for details.) Note: Courtesy Care is available to Retail and Retail Lease Customers operating 1996 and newer Chevrolet/Geo vehicles for a period of 36 months/36,000 miles (60,000 km), whichever occurs first. All Courtesy Care services must be pre-arranged by Chevrolet Roadside or Dealer Service Management. Basic Care and Courtesy Care are not part of or included in the coverage provided by the New Vehicle Limited Warranty. Chevrolet reserves the right to modify or discontinue Basic Care and Courtesy Care at any time.

For complete program details, see your Chevrolet/Geo dealer to obtain a Roadside Assistance Center brochure. The Roadside Assistance Center uses companies that will provide you with quality and priority service. When roadside services are required, our advisors will explain any payment obligations that may be incurred for utilizing outside services. For prompt assistance when calling, please have the following available to give to the advisor: 0 Vehicle Identification Number 0 License plate number 0 Vehicle color

Vehicle location Telephone number where you can be reached

0 Vehicle mileage 0 Description of problem Please refer to the Roadside Assistance brochure inside your owner information portfolio for full program details.

8-5

Canadian Roadside Assistance Vehicles purchased in Canada have an extensive Roadside Assistance program accessible from anywhere in Canada or the United States. Please refer to the separate brochure provided by the dealer or call 1-800-268-6800 for emergency services. Courtesy Transportation Chevrolet/Geo offers Courtesy Transportation for customers needing warranty service. Courtesy Transportation will be offered in conjunction with the coverage provided by the BUMPER-TO-BUMPER New Vehicle Limited Warranty to retail purchasers of 1996 Chevrolet/Geo passenger cars and light duty trucks (please see your selling dealer for details). Courtesy Transportation includes:

One way shuttle ride for any warranty repair completed during the same day.

0 Up to $30 maximum daily vehicle rental allowance

for any overnight warranty repair up to 5 days, OR Up to $30 maximum daily cab, bus, or other transportation allowance in lieu of rental for any overnight warranty repair up to 5 days, OR

Up to $10 daily fuel allowance for rides provided by another person (ie., friend, neighbor, etc.) in lieu of rental for any Overnight warranty repair up to 5 days. Note: All Courtesy Transportation arrangements will be administered by your Chevrolet/Geo dealer service management. Claim amounts should reflect all actual costs.

0 Chevrolet/Geo Courtesy Transportation is not part of the BUMPER-TO-BUMPER New Vehicle Limited Warranty. Chevrolet/Geo reserves the right to make any changes or discontinue Courtesy Transportation at any time without notification. For additional program details, contact your Chevrolet/Geo dealer.

In Canada, please consult your GM dealer for information on Courtesy Transportation. Some state insurance regulations make it impractical to rent vehicles to people under 21 years of age. If you are under 21 and have difficulty renting a vehicle, Chevrolet will reimburse you, up to $30/day, for documented transportation you receive. For warranty repairs during the Complete Vehicle Coverage period in the New Vehicle Limited Warranty, interim transportation may be available under the Courtesy Transportation Program. Please consult your dealer for details. The Roadside Assistance program is available only in the United States and Canada.

GM Participation in BBB AUTO LINE - Alternative Dispute Resolution Program* *This program may not be available in all states, depending on state law. Canadian owners refer to your Warranty and Owner Assistance Information booklet. General Motors reserves the right to change eligibility limitations and/or to discontinue its participation in this program. Both Chevrolet and your Chevrolet dealer are committed to making sure you are completely satisfied with your new vehicle. Our experience has shown that, if a situation arises where you feel your concern has not been adequately addressed, the Customer Satisfaction Procedure described earlier in this section is very successful. There may be instances where an impartial third party can assist in arriving at a solution to a disagreement regarding vehicle repairs or interpretation of the New Vehicle Limited Warranty. To assist in resolving these disagreements, Chevrolet voluntarily participates in BBB AUTO LINE.

BBB AUTO LINE is an out-of-court program administered by the Better Business Bureau system to settle disputes between customers and automobile manufacturers. This program is available free of charge to customers who currently own or lease a GM vehicle. If you are not satisfied after following the Customer Satisfaction Procedure, you may contact the BBB using the toll-free telephone number, or write them at the following address:

BBB AUTO LINE Council of Better Business Bureaus 4200 Wilson Boulevard Suite 800 Arlington, VA 22203 Telenhone: 1-800-955-5 100

To file a claim, you will be asked to provide your name and address, your Vehicle Identification Number (VIN), and a statement of the nature of your complaint. Eligibility is limited by vehicle age and mileage, and other factors. We prefer you utilize the Customer Satisfaction Procedure before you resort to AUTO LINE, but you may contact the BBB at any time. The BBB will attempt to resolve the complaint serving as an intermediary between you and Chevrolet. If this mediation is unsuccessful, an informal hearing will be scheduled where eligible customers may present their case to an impartial third-party arbitrator. The arbitrator will make a decision which you may accept or reject. If you accept the decision, GM will be bound by that decision. The entire dispute resolution procedure should ordinarily take about 40 days from the time you file a claim until a decision is made. Some state laws may require you to use this program before filing a claim with a state-run arbitration program or in the courts. For further information, contact the BBB at 1-800-955-5100 or the Chevrolet Customer Assistance Center at 1-800-222-1020.

REPORTING SAFETY DEFECTS TO THE UNITED STATES GOVERNMENT If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA), in addition to notifying General Motors. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or General Motors. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in the Washington, D.C. area) or write to:

NHTSA, U.S. Department of Transportation Washington, D.C. 20590

You can also obtain other information about motor vehicle safety from the Hotline.

8-8

’

REPORTING SAFETY DEFECTS TO THE CANADIAN GOVERNMENT If you live in Canada, and you believe that your vehicle has a safety defect, you should immediately notify Transport Canada, in addition to notifying General Motors of Canada Limited. You may write to:

Transport Canada Box 8880 Ottawa, Ontario K1G 352

REPORTING SAFETY DEFECTS TO GENERAL MOTORS In addition to notifying NHTSA (or Transport Canada) in a situation like this, we certainly hope you’ll notify us. Please call us at 1-800-222-1020 or write:

Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 7047 Troy, Michigan 48007-7047

In Canada, please call us at 1-800-263-3777 (English) or 1-800-263-7854 (French). Or, write: General Motors of Canada Limited Customer Assistance Center 1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7

Service and Owner Publications

Service manuals, service bulletins, owner’s manuals and other service literature are available for purchase for all current and many past model General Motors vehicles. Toll-free telephone numbers for ordering information:

United States . . . . . . . 1-800-55 1-4123 Canada . . . . . . . . . . . . 1-800-668-5539

8-9

Service Manuals Service manuals contain diagnostic and repair information for all chassis and body systems. They may be useful for owners who wish to get a greater understanding of their vehicle. They are also useful for owners with the appropriate skill level or training who wish to perform “do-it-yourself” service. These are authentic General Motors service manuals meant for professional, qualified technicians. Service Bulletins Service bulletins covering various subjects are regularly sent to all General Motors dealerships. GM monitors product performance in the field. When service methods are found which promote better service on GM vehicles, bulletins are created to help the technician perform better service. Service bulletins may involve any

number of vehicles. Some will describe inexpensive service; others will describe expensive service. Some will advise of new or unexpected conditions, and others may help avoid future costly repairs. Service bulletins are meant for qualified technicians. In some cases bulletins refer to service manuals, specialized tools, equipment and safety procedures necessary to service the vehicle. Since these bulletins are issued throughout the model year and beyond, an index is required and published quarterly to help identify specific bulletins. Subscriptions are available. You can order an index at the toll-free numbers listed previously, or ask a GM dealer to see an index or individual bulletin. Owner Publications Owner’s manuals, warranty folders and various owner assistance booklets provide owners with general operation and maintenance information.

8-10

NOTES

8-11

NOTES

8-12

0 Section 9 Index

Adapter Kits. CD .............................. 3-16 AirBag ....................................... 1-19 How Does it Restrain .......................... 1-23 How it Works ................................ 1-21 Location .................................... 1-21 Readiness Light ......................... 1.20. 2.66 Servicing ................................... 1-24 What Makes it Inflate .......................... 1-22 What Will You See After it Inflates ............... 1-23 When Should it Inflate ......................... 1-22 Air Cleaner .................................... 6- 15 Air Conditioning ................................ 3-4 Air Conditioning Refrigerants ..................... 6-58 Alignment and Balance. Tire ...................... 6-41 Aluminum Wheels. Cleaning ...................... 6-49 Antenna. Fixed ................................. 3-24 Anti-Lock

Brake System Warning Light ................ 2.68. 4.6 Brakes ...................................... 4-6