2005 Chevrolet Astro Owners Manual

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63,000 Miles (105 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs ﬁrst). (See footnote #.) 6-12 ❑ ❑ ❑ ❑ ❑ 66,000 Miles (110 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs ﬁrst). (See footnote #.) ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +.) 69,000 Miles (115 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs ﬁrst). (See footnote #.) 72,000 Miles (120 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs ﬁrst). (See footnote #.) ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +.) 75,000 Miles (125 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. Inspect engine air cleaner ﬁlter. If necessary, replace the ﬁlter. If vehicle is driven in dusty/dirty conditions, inspect ﬁlter at every engine oil change. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. (See footnote †.) Lubricate chassis components (or every 3 months, whichever occurs ﬁrst). (See footnote #.) For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs ﬁrst). ❑ Change automatic transmission ﬂuid and ﬁlter if the vehicle is mainly driven under one or more of these conditions: − In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. − In hilly or mountainous terrain. − When doing frequent trailer towing. − Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the ﬂuid and ﬁlter every 50,000 miles (83 000 km). 6-13 ❑ ❑ ❑ ❑ ❑ ❑ 78,000 Miles (130 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs ﬁrst). (See footnote #.) ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +.) 81,000 Miles (135 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs ﬁrst). (See footnote #.) 84,000 Miles (140 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs ﬁrst). (See footnote #.) ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +.) 87,000 Miles (145 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs ﬁrst). (See footnote #.) 90,000 Miles (150 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. ❑ Replace engine air cleaner ﬁlter. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs ﬁrst). (See footnote #.) For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs ﬁrst). ❑ Change automatic transmission ﬂuid and ﬁlter if the vehicle is mainly driven under one or more of these conditions: − In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. − In hilly or mountainous terrain. 6-14 ❑ ❑ ❑ ❑ ❑ ❑ − When doing frequent trailer towing. − Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the ﬂuid and ﬁlter every 50,000 miles (83 000 km). ❑ Replace fuel ﬁlter. An Emission Control Service. (See footnote †.) ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +.) 93,000 Miles (155 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs ﬁrst). (See footnote #.) 96,000 Miles (160 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs ﬁrst). (See footnote #.) ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +.) 99,000 Miles (165 000 km) ❑ Change engine oil and ﬁlter (or every 3 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 3 months, whichever occurs ﬁrst). (See footnote #.) 100,000 Miles (166 000 km) Inspect spark plug wires. An Emission Control Service. ❑ Replace spark plugs. An Emission Control Service. If you have not used your vehicle under severe service conditions listed previously and, therefore, have not changed your automatic transmission ﬂuid, change both the ﬂuid and ﬁlter. ❑ Change transfer case ﬂuid. Inspect Positive Crankcase Ventilation (PCV) valve. An Emission Control Service. 150,000 Miles (240 000 km) ❑ Drain, ﬂush and reﬁll cooling system (or every 60 months since last service, whichever occurs ﬁrst). See Engine Coolant on page 5-26 for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test cooling system and pressure cap. An Emission Control Service. Inspect engine accessory drive belt. An Emission Control Service. 6-15 ❑ ❑ ❑ ❑ ❑ ❑ ❑ # Lubricate the front suspension, ball joints and kingpin bushings, steering linkage and transfer case shift linkage, parking brake cable guides and brake pedal springs. + A good time to check your brakes is during tire rotation. See Brake System Inspection on page 6-29. 7,500 Miles (12 500 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (See footnote #). ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +). Long Trip/Highway Scheduled Maintenance The services shown in this schedule up to 100,000 miles (166 000 km) should be repeated after 100,000 miles (166 000 km) at the same intervals for the life of this vehicle. The services shown at 150,000 miles (240 000 km) should be repeated at the same interval after 150,000 miles (240 000 km) for the life of this vehicle. See Part B: Owner Checks and Services on page 6-24 and Part C: Periodic Maintenance Inspections on page 6-28. Footnotes † The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life. We, however, urge that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 6-16 ❑ 15,000 Miles (25 000 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (See footnote #). Inspect engine air cleaner ﬁlter. If necessary, replace the ﬁlter. If vehicle is driven in dusty/dirty conditions, inspect ﬁlter at every engine oil change. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. (See footnote †.) ❑ Change automatic transmission ﬂuid and ﬁlter if the vehicle is mainly driven under one or more of these conditions: − In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. − In hilly or mountainous terrain. − When doing frequent trailer towing. − Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the ﬂuid and ﬁlter every 50,000 miles (83 000 km). ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +). 22,500 Miles (37 500 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (See footnote #). ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +). 6-17 ❑ ❑ ❑ 30,000 Miles (50 000 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (See footnote #). Inspect engine air cleaner ﬁlter. If necessary, replace the ﬁlter. If vehicle is driven in dusty/dirty conditions, inspect ﬁlter at every engine oil change. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. (See footnote †.) For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs ﬁrst). ❑ Change automatic transmission ﬂuid and ﬁlter if the vehicle is mainly driven under one or more of these conditions: − In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. − In hilly or mountainous terrain. − When doing frequent trailer towing. − Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the ﬂuid and ﬁlter every 50,000 miles (83 000 km). ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +). ❑ Replace fuel ﬁlter. An Emission Control Service. (See footnote †). 37,500 Miles (62 500 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (See footnote #). ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +). 45,000 Miles (75 000 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (See footnote #). 6-18 ❑ ❑ ❑ ❑ ❑ ❑ Replace engine air cleaner ﬁlter. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. ❑ Change automatic transmission ﬂuid and ﬁlter if the vehicle is mainly driven under one or more of these conditions: − In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. − In hilly or mountainous terrain. − When doing frequent trailer towing. − Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the ﬂuid and ﬁlter every 50,000 miles (83 000 km). ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +). 50,000 Miles (83 000 km) If you have not used your vehicle under severe conditions listed previously and, therefore, have not changed your automatic transmission ﬂuid, change both the ﬂuid and ﬁlter. ❑ Change transfer case ﬂuid. 52,500 Miles (87 500 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (See footnote #). ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +). 6-19 ❑ ❑ 60,000 Miles (100 000 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (See footnote #). Inspect engine air cleaner ﬁlter. If necessary, replace the ﬁlter. If vehicle is driven in dusty/dirty conditions, inspect ﬁlter at every engine oil change. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. (See footnote †.) For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs ﬁrst). ❑ Change automatic transmission ﬂuid and ﬁlter if the vehicle is mainly driven under one or more of these conditions: − In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. − In hilly or mountainous terrain. − When doing frequent trailer towing. − Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the ﬂuid and ﬁlter every 50,000 miles (83 000 km). ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +). ❑ Replace fuel ﬁlter. An Emission Control Service. (See footnote †). 67,500 Miles (112 500 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (See footnote #). ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +). 6-20 ❑ ❑ ❑ ❑ 75,000 Miles (125 000 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (See footnote #). Inspect engine air cleaner ﬁlter. If necessary, replace the ﬁlter. If vehicle is driven in dusty/dirty conditions, inspect ﬁlter at every engine oil change. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. (See footnote †.) ❑ Change automatic transmission ﬂuid and ﬁlter if the vehicle is mainly driven under one or more of these conditions: − In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. − In hilly or mountainous terrain. − When doing frequent trailer towing. − Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the ﬂuid and ﬁlter every 50,000 miles (83 000 km). ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +). 82,500 Miles (137 500 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (See footnote #). ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +). 6-21 ❑ ❑ ❑ 90,000 Miles (150 000 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (See footnote #). ❑ Replace engine air cleaner ﬁlter. See Engine Air Cleaner/Filter on page 5-21 for more information. An Emission Control Service. For Two-Wheel-Drive vehicles only: Clean and repack the front wheel bearings (or at each brake relining, whichever occurs ﬁrst). ❑ Change automatic transmission ﬂuid and ﬁlter if the vehicle is mainly driven under one or more of these conditions: − In heavy city traffic where the outside temperature regularly reaches 90°F (32°C) or higher. − In hilly or mountainous terrain. − When doing frequent trailer towing. − Uses such as found in taxi, police or delivery service. If you do not use your vehicle under any of these conditions, change the ﬂuid and ﬁlter every 50,000 miles (83 000 km). ❑ Replace fuel ﬁlter. An Emission Control Service. (See footnote †). ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +). 97,500 Miles (162 500 km) ❑ Change engine oil and ﬁlter (or every 12 months, whichever occurs ﬁrst). An Emission Control Service. Lubricate chassis components (or every 12 months, whichever occurs ﬁrst). (See footnote #). ❑ Rotate tires. See Tire Inspection and Rotation on page 5-65 for proper rotation pattern and additional information. (See footnote +). 6-22 ❑ ❑ ❑ 100,000 Miles (166 000 km) Inspect spark plug wires. An Emission Control Service. ❑ Replace spark plugs. An Emission Control Service. If you have not used your vehicle under severe service conditions listed previously and, therefore, have not changed your automatic transmission ﬂuid, change both the ﬂuid and ﬁlter. ❑ Change transfer case ﬂuid. Inspect Positive Crankcase Ventilation (PCV) valve. An Emission Control Service. 150,000 Miles (240 000 km) ❑ Drain, ﬂush and reﬁll cooling system (or every 60 months since last service, whichever occurs ﬁrst). See Engine Coolant on page 5-26 for what to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test the cooling system and pressure cap. An Emission Control Service. Inspect engine accessory drive belt. An Emission Control Service. 6-23 ❑ ❑ ❑ ❑ Part B: Owner Checks and Services Listed in this part are owner checks and services which should be performed at the intervals speciﬁed to help ensure the safety, dependability and emission control performance of your vehicle. Be sure any necessary repairs are completed at once. Whenever any ﬂuids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Part D. At Each Fuel Fill It is important for you or a service station attendant to perform these underhood checks at each fuel ﬁll. Engine Oil Level Check Check the engine oil level and add the proper oil if necessary. See Engine Oil on page 5-13 for further details. Engine Coolant Level Check Check the engine coolant level and add DEX-COOL® coolant mixture if necessary. See Engine Coolant on page 5-26 for further details. Windshield Washer Fluid Level Check Check the windshield washer ﬂuid level in the windshield washer tank and add the proper ﬂuid if necessary. See Windshield Washer Fluid on page 5-37 for further details. At Least Once a Month Tire Inﬂation Check Visually inspect your tires and make sure tires are inﬂated to the correct pressures. Do not forget to check your spare tire. See Tires on page 5-58 for further details. At Least Twice a Year Restraint System Check Make sure the safety belt reminder light and all your belts, buckles, latch plates, retractors and anchorages are working properly. Look for any other loose or damaged safety belt system parts. If you see anything that might keep a safety belt system from doing its job, have it repaired. Have any torn or frayed safety belts replaced. 6-24 Also look for any opened or broken airbag coverings, and have them repaired or replaced. (The airbag system does not need regular maintenance.) Wiper Blade Check Inspect wiper blades for wear or cracking. Replace blade inserts that appear worn or damaged or that streak or miss areas of the windshield. Also see Windshield and Wiper Blades on page 5-89. Spare Tire Check At least twice a year, after the monthly inﬂation check of the spare tire determines that the spare is inﬂated to the correct tire inﬂation pressure, make sure that the spare tire is stored securely. Push, pull, and then try to rotate or turn the tire. If it moves, use the wheel wrench to tighten the cable. See Changing a Flat Tire on page 5-72. Weatherstrip Lubrication Silicone grease on weatherstrips will make them last longer, seal better, and not stick or squeak. Apply silicone grease with a clean cloth. During very cold, damp weather more frequent application may be required. See Part D: Recommended Fluids and Lubricants on page 6-29. Automatic Transmission Check Check the transmission ﬂuid level; add if needed. See Automatic Transmission Fluid on page 5-23. A ﬂuid loss may indicate a problem. Check the system and repair if needed. At Least Once a Year Key Lock Cylinders Service Lubricate the key lock cylinders with the lubricant speciﬁed in Part D. Body Lubrication Service Lubricate all body door hinges, the body hood, fuel door and rear compartment hinges, latches and locks including interior glove box and console doors, hood latch assembly, secondary latch, pivots, spring anchor, release pawl and any moving seat hardware. Lubricate the hood safety lever pivot and prop rod pivot. Part D tells you what to use. More frequent lubrication may be required when exposed to a corrosive environment. 6-25 Starter Switch Check {CAUTION: When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured. 1. Before you start, be sure you have enough room around the vehicle. 2. Firmly apply both the parking brake and the regular brake. See Parking Brake on page 2-23 if necessary. Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts. 3. Try to start the engine in each gear. The starter should work only in PARK (P) or NEUTRAL (N). If the starter works in any other position, your vehicle needs service. Automatic Transmission Shift Lock Control System Check {CAUTION: When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured. 1. Before you start, be sure you have enough room around the vehicle. It should be parked on a level surface. 2. Firmly apply the parking brake. See Parking Brake on page 2-23 if necessary. Be ready to apply the regular brake immediately if the vehicle begins to move. 3. With the engine off, turn the ignition to RUN, but do not start the engine. Without applying the regular brake, try to move the shift lever out of PARK (P) with normal effort. If the shift lever moves out of PARK (P), your vehicle needs service. 6-26 Ignition Transmission Lock Check While parked, and with the parking brake set, try to turn the ignition to LOCK in each shift lever position. The ignition should turn to LOCK only when the shift lever is in PARK (P). The key should come out only in LOCK. Parking Brake and Automatic Transmission Park (P) Mechanism Check {CAUTION: When you are doing this check, your vehicle could begin to move. You or others could be injured and property could be damaged. Make sure there is room in front of your vehicle in case it begins to roll. Be ready to apply the regular brake at once should the vehicle begin to move. Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular brake, set the parking brake. To check the parking brake’s holding ability: With the engine running and transmission in NEUTRAL (N), slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by the parking brake only. To check the PARK (P) mechanism’s holding ability: With the engine running, shift to PARK (P). Then release the parking brake followed by the regular brake. Underbody Flushing Service At least every spring, use plain water to ﬂush any corrosive materials from the underbody. Take care to clean thoroughly any areas where mud and other debris can collect. 6-27 (cid:127) (cid:127) (cid:127) (cid:127) Part C: Periodic Maintenance Inspections Listed in this part are inspections and services which should be performed at least twice a year (for instance, each spring and fall). You should let your dealer’s service department do these jobs. Make sure any necessary repairs are completed at once. Proper procedures to perform these services may be found in a service manual. See Service Publications Ordering Information on page 7-12. Steering, Suspension and Front Drive Axle Boot and Seal Inspection Inspect the front and rear suspension and steering system for damaged, loose or missing parts, signs of wear or lack of lubrication. Inspect the power steering lines and hoses for proper hook-up, binding, leaks, cracks, chaﬁng, etc. Clean and then inspect the drive axle boot seals for damage, tears or leakage. Replace seals if necessary. Exhaust System Inspection Inspect the complete exhaust system. Inspect the body near the exhaust system. Look for broken, damaged, missing or out-of-position parts as well as open seams, holes, loose connections or other conditions which could cause a heat build-up in the ﬂoor pan or could let exhaust fumes into the vehicle. See Engine Exhaust on page 2-26. Fuel System Inspection Inspect the complete fuel system for damage or leaks. Engine Cooling System Inspection Inspect the hoses and have them replaced if they are cracked, swollen or deteriorated. Inspect all pipes, ﬁttings and clamps; replace as needed. Clean the outside of the radiator and air conditioning condenser. To help ensure proper operation, a pressure test of the cooling system and pressure cap is recommended at least once a year. 6-28 Throttle System Inspection Inspect the throttle system for interference or binding, and for damaged or missing parts. Replace parts as needed. Replace any components that have high effort or excessive wear. Do not lubricate accelerator and cruise control cables. Transfer Case and Front Axle (All-Wheel Drive) Inspection Every 12 months, or at engine oil change intervals, check front axle and transfer case and add lubricant when necessary. A ﬂuid loss could indicate a problem. Check and have it repaired, if needed. Check vent hose at transfer case for kinks and proper installation. Brake System Inspection Inspect the complete system. Inspect brake lines and hoses for proper hook-up, binding, leaks, cracks, chaﬁng, etc. Inspect disc brake pads for wear and rotors for surface condition. Inspect other brake parts, including calipers, parking brake, etc. Check parking brake adjustment. You may need to have your brakes inspected more often if your driving habits or conditions result in frequent braking. Part D: Recommended Fluids and Lubricants Fluids and lubricants identiﬁed below by name, part number or speciﬁcation may be obtained from your dealer. Usage Fluid/Lubricant Engine oil which meets GM Standard GM6094M and displays the American Petroleum Institute Certiﬁed for Gasoline Engines starburst symbol. GM Goodwrench oil meets all the requirements for your vehicle. To determine the proper viscosity for your vehicle’s engine, see Engine Oil on page 5-13. 50/50 mixture of clean, drinkable water and use only DEX-COOL® Coolant. See Engine Coolant on page 5-26. Delco Supreme 11 Brake Fluid or equivalent DOT-3 brake ﬂuid. Engine Oil Engine Coolant Hydraulic Brake System Windshield Washer Solvent GM Optikleen® Washer Solvent. 6-29 Usage Fluid/Lubricant Usage Fluid/Lubricant Parking Brake Cable Guides Power Steering System Automatic Transmission Key Lock Cylinders Chassis Lubrication Front Wheel Bearings Chassis Lubricant (GM Part No. U.S. 12377985, in Canada 88901242) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB. GM Power Steering Fluid (GM Part No. U.S. 89021184, in Canada 89021186). DEXRON®-III Automatic Transmission Fluid. Look for “Approved for the H-Speciﬁcation” on the label. Multi-Purpose Lubricant, Superlube (GM Part No. U.S. 12346241, in Canada 10953474). Chassis Lubricant (GM Part No. U.S. 12377985, in Canada 88901242) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB. Wheel bearing lubricant meeting requirements of NLGI #2, Category GC or GC-LB (GM Part No. U.S. 1051344, in Canada 993037). 6-30 Front Axle Rear Axle Transfer Case Hood Latch Assembly, Secondary Latch, Pivots, Spring Anchor and Release Pawl SAE 80W-90 Axle Lubricant (GM Part No. U.S. 1052271, in Canada 10950849). SAE 75W-90 Synthetic Axle Lubricant (GM Part No. U.S. 12378261, in Canada 10953455) meeting GM Speciﬁcation 9986115. AUTO-TRAK II Fluid (GM Part No. U.S. 12378508, in Canada 10953626). Lubriplate Lubricant Aerosol (GM Part No. U.S. 12346293, in Canada 992723) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB. Hood and Door Hinges Weatherstrip Conditioning Multi-Purpose Lubricant, Superlube (GM Part No. U.S. 12346241, in Canada 10953474). Dielectric Silicone Grease (GM Part No. U.S. 12345579, in Canada 992887). Part E: Maintenance Record After the scheduled services are performed, record the date, odometer reading and who performed the service and any additional information from “Owner Checks and Services” or “Periodic Maintenance” on the following record pages. Also, you should retain all maintenance receipts. Date Odometer Reading Serviced By Maintenance Record Maintenance Record 6-31 Date Odometer Reading Serviced By Maintenance Record Maintenance Record (cont’d) 6-32 Date Odometer Reading Serviced By Maintenance Record Maintenance Record (cont’d) 6-33 Date Odometer Reading Serviced By Maintenance Record Maintenance Record (cont’d) 6-34 Section 7 Customer Assistance and Information Customer Assistance and Information ...............7-2 Customer Satisfaction Procedure ......................7-2 Online Owner Center ......................................7-4 Customer Assistance for Text Telephone (TTY) Users ...............................................7-4 Customer Assistance Offices ............................7-4 GM Mobility Reimbursement Program ................7-6 Roadside Assistance Program ..........................7-6 Courtesy Transportation ...................................7-8 Vehicle Data Collection and Event Data Recorders .........................................7-10 Reporting Safety Defects ................................7-11 Reporting Safety Defects to the United States Government ..........................7-11 Reporting Safety Defects to the Canadian Government ................................7-11 Reporting Safety Defects to General Motors .........................................7-12 Service Publications Ordering Information .........7-12 7-1 Customer Assistance and Information Customer Satisfaction Procedure Your satisfaction and goodwill are important to your dealer and to Chevrolet. Normally, any concerns with the sales transaction or the operation of your vehicle will be resolved by your dealer’s sales or service departments. Sometimes, however, despite the best intentions of all concerned, misunderstandings can occur. If your concern has not been resolved to your satisfaction, the following steps should be taken: STEP ONE: Discuss your concern with a member of dealership management. Normally, concerns can be quickly resolved at that level. If the matter has already been reviewed with the sales, service or parts manager, contact the owner of the dealership or the general manager. STEP TWO: If after contacting a member of dealership management, it appears your concern cannot be resolved by the dealership without further help, contact the Chevrolet Customer Assistance Center by calling 1-800-222-1020. In Canada, contact GM of Canada Customer Communication Centre by calling 1-800-263-3777 (English) or 1-800-263-7854 (French). We encourage you to call the toll-free number in order to give your inquiry prompt attention. Please have the following information available to give the Customer Assistance Representative: (cid:127) Vehicle Identiﬁcation Number (VIN). This is available from the vehicle registration or title, or the plate at the top left of the instrument panel and visible through the windshield. (cid:127) Dealership name and location. (cid:127) Vehicle delivery date and present mileage (kilometers). When contacting Chevrolet, please remember that your concern will likely be resolved at a dealer’s facility. That is why we suggest you follow Step One ﬁrst if you have a concern. 7-2 STEP THREE: Both General Motors and your dealer are committed to making sure you are completely satisﬁed with your new vehicle. However, if you continue to remain unsatisﬁed after following the procedure outlined in Steps One and Two, you should ﬁle with the BBB Auto Line Program to enforce any additional rights you may have. Canadian owners refer to your Warranty and Owner Assistance Information booklet for information on the Canadian Motor Vehicle Arbitration Plan (CAMVAP). The BBB Auto Line Program is an out of court program administered by the Council of Better Business Bureaus to settle automotive disputes regarding vehicle repairs or the interpretation of the New Vehicle Limited Warranty. Although you may be required to resort to this informal dispute resolution program prior to ﬁling a court action, use of the program is free of charge and your case will generally be heard within 40 days. If you do not agree with the decision given in your case, you may reject it and proceed with any other venue for relief available to you. You may contact the BBB Auto Line Program using the toll-free telephone number or write them at the following address: BBB Auto Line Program Council of Better Business Bureaus, Inc. 4200 Wilson Boulevard Suite 800 Arlington, VA 22203-1838 Telephone: 1-800-955-5100 This program is available in all 50 states and the District of Columbia. Eligibility is limited by vehicle age, mileage, and other factors. General Motors reserves the right to change eligibility limitations and/or discontinue its participation in this program. 7-3 Online Owner Center The Owner Center is a resource for your GM ownership needs. Speciﬁc vehicle information can be found in one place. The Online Owner Center allows you to: (cid:127) Get e-mail service reminders. (cid:127) Access information about your speciﬁc vehicle, including tips and videos and an electronic version of this owner’s manual (United States only). (cid:127) Keep track of your vehicle’s service history and maintenance schedule. Find GM dealers for service nationwide. (cid:127) Receive special promotions and privileges only available to members (United States only). Refer to the web for updated information. To register your vehicle, visit www.MyGMLink.com (United States) or My GM Canada within www.gmcanada.com (Canada). Customer Assistance for Text Telephone (TTY) Users To assist customers who are deaf, hard of hearing, or speech-impaired and who use Text Telephones (TTYs), Chevrolet has TTY equipment available at its Customer Assistance Center. Any TTY user can communicate with Chevrolet by dialing: 1-800-833-CHEV (2438). (TTY users in Canada can dial 1-800-263-3830.) Customer Assistance Offices Chevrolet encourages customers to call the toll-free number for assistance. If a U.S. customer wishes to write to Chevrolet, the letter should be addressed to Chevrolet’s Customer Assistance Center. United States — Customer Assistance Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 33170 Detroit, MI 48232-5170 1-800-222-1020 1-800-833-2438 (For Text Telephone devices (TTYs)) Roadside Assistance: 1-800-CHEV-USA® (243-8872) Fax Number: 313-381-0022 7-4 (cid:127) From Puerto Rico: 1-800-496-9992 (English) 1-800-496-9993 (Spanish) Fax Number: 313-381-0022 From U.S. Virgin Islands: 1-800-496-9994 Fax Number: 313-381-0022 Canada — Customer Assistance General Motors of Canada Limited Customer Communication Centre, 163-005 1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7 1-800-263-3777 (English) 1-800-263-7854 (French) 1-800-263-3830 (For Text Telephone devices (TTYs)) Roadside Assistance: 1-800-268-6800 Overseas — Customer Assistance Please contact the local General Motors Business Unit. Mexico, Central America and Caribbean Islands/Countries (Except Puerto Rico and U.S. Virgin Islands) — Customer Assistance General Motors de Mexico, S. de R.L. de C.V. Customer Assistance Center Paseo de la Reforma # 2740 Col. Lomas de Bezares C.P. 11910, Mexico, D.F. 01-800-508-0000 Long Distance: 011-52-53 29 0 800 7-5 GM Mobility Reimbursement Program This program, available to qualiﬁed applicants, can reimburse you up to $1,000 toward eligible aftermarket driver’s or passenger’s adaptive equipment you may require for your vehicle, such as hand controls and wheelchair/scooter lifts. The offer is available for a limited period of time from the date of vehicle purchase/lease. For more details, or to determine your vehicle’s eligibility, visit gmmobility.com or call the GM Mobility Assistance Center at 1-800-323-9935. Text telephone (TTY) users, call 1-800-833-9935. GM of Canada also has a Mobility Program. Call 1-800-GM-DRIVE (463-7483) for details. TTY users call 1-800-263-3830. Roadside Assistance Program As the owner of a new Chevrolet vehicle, you are automatically enrolled in the Chevrolet Roadside Assistance program. This value-added service is intended to provide you with peace of mind as you drive in the city or travel the open road. Call Chevrolet’s Roadside Assistance at 1-800-CHEV-USA, (1-800-243-8872) 24 hours a day, 365 days a year to speak with a Chevrolet Roadside Assistance representative. We will provide the following services during the Bumper-to-Bumper warranty period, at no expense to you: Fuel Delivery: Delivery of enough fuel ($5 maximum) for the customer to get to the nearest service station. Lock-out Service (identiﬁcation required): Replacement keys or locksmith service will be covered at no charge if you are unable to gain entry into your vehicle. Delivery of the replacement key will be covered within 10 miles (16 km). (cid:127) Emergency Tow: Tow to the nearest dealership for warranty service or in the event of a vehicle-disabling accident. Assistance provided when the vehicle is mired in sand, mud, or snow. 7-6 (cid:127) (cid:127) Flat Tire Change: Installation of a spare tire will be covered at no charge. The customer is responsible for the repair or replacement of the tire if not covered by a warrantable failure. Jump Start: No-start occurrences which require a battery jump start will be covered at no charge. (cid:127) Dealer Locator Service In many instances, mechanical failures are covered under Chevrolet’s Bumper-to-Bumper warranty. However, when other services are utilized, our Roadside Assistance Representatives will explain any payment obligations you might incur. For prompt and efficient assistance when calling, please provide the following to the Roadside Assistance Representative: (cid:127) Your name, home address, and home telephone number. Telephone number of your location. Location of the vehicle. (cid:127) Model, year, color, and license plate number. (cid:127) Mileage, Vehicle Identiﬁcation Number (VIN), and delivery date of the vehicle. (cid:127) Description of the problem. While we hope you never have the occasion to use our service, it is added security while traveling for you and your family. Remember, we are only a phone call away. Chevrolet Roadside Assistance: 1-800-CHEV-USA (1-800-234-8872), text telephone (TTY) users, call 1-888-889-2438. Chevrolet reserves the right to limit services or reimbursement to an owner or driver when, in Chevrolet’s judgement, the claims become excessive in frequency or type of occurrence. Roadside Assistance is not part of or included in the coverage provided by the New Vehicle Limited Warranty. Chevrolet reserves the right to make any changes or discontinue the Roadside Assistance program at any time without notiﬁcation. Canadian Roadside Assistance Vehicles purchased in Canada have an extensive roadside assistance program accessible from anywhere in Canada or the United States. Please refer to the Warranty and Owner Assistance Information book. 7-7 (cid:127) (cid:127) (cid:127) (cid:127) Courtesy Transportation Chevrolet has always exempliﬁed quality and value in its offering of motor vehicles. To enhance your ownership experience, we and our participating dealers are proud to offer Courtesy Transportation, a customer support program for new vehicles. The Courtesy Transportation program is offered to retail purchase/lease customers in conjunction with the Bumper-to-Bumper coverage provided by the New Vehicle Limited Warranty. Several transportation options are available when warranty repairs are required. This will reduce your inconvenience during warranty repairs. Scheduling Service Appointments When your vehicle requires warranty service, you should contact your dealer and request an appointment. By scheduling a service appointment and advising your service consultant of your transportation needs, your dealer can help minimize your inconvenience. If your vehicle cannot be scheduled into the service department immediately, keep driving it until it can be scheduled for service, unless, of course, the problem is safety-related. If it is, please call your dealership, let them know this, and ask for instructions. If the dealer requests that you simply drop the vehicle off for service, you are urged to do so as early in the work day as possible to allow for same day repair. 7-8 Transportation Options Warranty service can generally be completed while you wait. However, if you are unable to wait, Chevrolet helps minimize your inconvenience by providing several transportation options. Depending on the circumstances, your dealer can offer you one of the following: Shuttle Service Participating dealers can provide you with shuttle service to get you to your destination with minimal interruption of your daily schedule. This includes a one way or round trip shuttle service to a destination up to 10 miles (16 km) from the dealership. Public Transportation or Fuel Reimbursement If your vehicle requires overnight warranty repairs, reimbursement of up to a ﬁve day maximum may be available for the use of public transportation such as a taxi or bus. In addition, should you arrange transportation through a friend or relative, reimbursement for reasonable fuel expenses of up to a ﬁve day maximum may be available. Claim amounts should reﬂect actual costs and be supported by original receipts. Courtesy Rental Vehicle Your dealer may arrange to provide you with a courtesy rental vehicle or reimburse you for a rental vehicle that you obtain if your vehicle is kept for a warranty repair. Reimbursement will be limited to a maximum of $30.00 a day and must be supported by receipts. This requires that you sign and complete a rental agreement and meet state, local and rental vehicle provider requirements. Requirements vary and may include minimum age requirements, insurance coverage, credit card, etc. You are responsible for fuel usage charges and may also be responsible for taxes, levies, usage fees, excessive mileage or rental usage beyond the completion of the repair. Generally it is not possible to provide a like-vehicle as a courtesy rental. Additional Program Information Courtesy Transportation is available during the Bumper-to-Bumper warranty coverage period, but it is not part of the New Vehicle Limited Warranty. A separate booklet entitled “Warranty and Owner Assistance Information” furnished with each new vehicle provides detailed warranty coverage information. Courtesy Transportation is available only at participating GM dealers and all program options, such as shuttle service, may not be available at every dealer. Please contact your GM dealer for speciﬁc information about availability. All Courtesy Transportation arrangements will be administered by appropriate dealer personnel. Canadian Vehicles: For warranty repairs during the Complete Vehicle Coverage period of the General Motors of Canada New Vehicle Limited Warranty, alternative transportation may be available under the Courtesy Transportation Program. Please consult your dealer for details. General Motors reserves the right to unilaterally modify, change or discontinue Courtesy Transportation at any time and to resolve all questions of claim eligibility pursuant to the terms and conditions described herein at its sole discretion. 7-9 Vehicle Data Collection and Event Data Recorders Your vehicle, like other modern motor vehicles, has a number of sophisticated computer systems that monitor and control several aspects of the vehicle’s performance. Your vehicle uses on-board vehicle computers to monitor emission control components to optimize fuel economy, to monitor conditions for airbag deployment and, if so equipped, to provide anti-lock braking and to help the driver control the vehicle in difficult driving situations. Some information may be stored during regular operations to facilitate repair of detected malfunctions; other information is stored only in a crash event by computer systems, such as those commonly called event data recorders (EDR). In a crash event, computer systems, such as the Airbag Sensing and Diagnostic Module (SDM) in your vehicle may record information about the condition of the vehicle and how it was operated, such as data related to engine speed, brake application, throttle position, vehicle speed, safety belt usage, airbag readiness, airbag performance, and the severity of a collision. This information has been used to improve vehicle crash performance and may be used to improve crash performance of future vehicles and driving safety. Unlike the data recorders on many airplanes, these on-board systems do not record sounds, such as conversation of vehicle occupants. 7-10 To read this information, special equipment is needed and access to the vehicle or the device that stores the data is required. GM will not access information about a crash event or share it with others other than: (cid:127) with the consent of the vehicle owner or, if the vehicle is leased, with the consent of the lessee, in response to an official request of police or similar government office, as part of GM’s defense of litigation through the discovery process, or as required by law. In addition, once GM collects or receives data, GM may: use the data for GM research needs, (cid:127) make it available for research where appropriate conﬁdentiality is to be maintained and need is shown, or share summary data which is not tied to a speciﬁc vehicle with non-GM organizations for research purposes. Others, such as law enforcement, may have access to the special equipment that can read the information if they have access to the vehicle or the device that stores the data. (cid:127) (cid:127) (cid:127) (cid:127) (cid:127) If your vehicle is equipped with OnStar®, please check the OnStar® subscription service agreement or manual for information on its operations and data collection. Reporting Safety Defects Reporting Safety Defects to the United States Government If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA), in addition to notifying General Motors. If NHTSA receives similar complaints, it may open an investigation, and if it ﬁnds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or General Motors. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in the Washington, D.C. area) or write to: NHTSA, U.S. Department of Transportation Washington, D.C. 20590 You can also obtain other information about motor vehicle safety from the hotline. Reporting Safety Defects to the Canadian Government If you live in Canada, and you believe that your vehicle has a safety defect, you should immediately notify Transport Canada, in addition to notifying General Motors of Canada Limited. You may write to: Transport Canada 330 Sparks Street Tower C Ottawa, Ontario K1A 0N5 7-11 Reporting Safety Defects to General Motors In addition to notifying NHTSA (or Transport Canada) in a situation like this, we certainly hope you will notify General Motors. Please call the Chevrolet Customer Assistance Center at 1-800-222-1020, or write: Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 33170 Detroit, MI 48232-5170 In Canada, please call us at 1-800-263-3777 (English) or 1-800-263-7854 (French). Or, write: General Motors of Canada Limited Customer Communication Centre, 163-005 1908 Colonel Sam Drive Oshawa, Ontario L1H 8P7 Service Publications Ordering Information Service Manuals Service Manuals have the diagnosis and repair information on engines, transmission, axle suspension, brakes, electrical, steering, body, etc. Transmission, Transaxle, Transfer Case Unit Repair Manual This manual provides information on unit repair service procedures, adjustments, and speciﬁcations for GM transmissions, transaxles, and transfer cases. Service Bulletins Service Bulletins give technical service information needed to knowledgeably service General Motors cars and trucks. Each bulletin contains instructions to assist in the diagnosis and service of your vehicle. In Canada, information pertaining to Product Service Bulletins can be obtained by contacting your General Motors dealer or by calling 1-800-GM-DRIVE (1-800-463-7483). 7-12 Owner’s Information Owner publications are written speciﬁcally for owners and intended to provide basic operational information about the vehicle. The owner’s manual will include the Maintenance Schedule for all models. In-Portfolio: Includes a Portfolio, Owner’s Manual, and Warranty Booklet. RETAIL SELL PRICE: $35.00 Without Portfolio: Owner’s Manual only. RETAIL SELL PRICE: $25.00 Current and Past Model Order Forms Service Publications are available for current and past model GM vehicles. To request an order form, please specify year and model name of the vehicle. ORDER TOLL FREE: 1-800-551-4123 Monday-Friday 8:00 AM - 6:00 PM Eastern Time For Credit Card Orders Only (VISA-MasterCard-Discover), visit Helm, Inc. on the World Wide Web at: www.helminc.com Or you can write to: Helm, Incorporated P. O. Box 07130 Detroit, MI 48207 Prices are subject to change without notice and without incurring obligation. Allow ample time for delivery. Note to Canadian Customers: All listed prices are quoted in U.S. funds. Canadian residents are to make checks payable in U.S. funds. 7-13 ✍ NOTES 7-14 A Accessory Power Outlets ................................. 3-17 Adding Equipment to Your Airbag-Equipped Vehicle ....................................................... 1-70 Additives, Fuel ................................................. 5-6 Add-On Electrical Equipment ............................ 5-94 Air Cleaner/Filter, Engine ................................. 5-21 Air Conditioning .............................................. 3-19 Airbag Readiness Light .......................................... 3-26 Airbag Sensing and Diagnostic Module (SDM) .... 7-10 Airbag System ................................................ 1-63 Adding Equipment to Your Airbag-Equipped Vehicle ................................................... 1-70 How Does an Airbag Restrain? ...................... 1-68 Servicing Your Airbag-Equipped Vehicle .......... 1-69 What Makes an Airbag Inﬂate? ...................... 1-67 What Will You See After an Airbag Inﬂates? .... 1-68 When Should an Airbag Inﬂate? .................... 1-66 Where Are the Airbags? ............................... 1-65 All-Wheel Drive ............................................... 5-47 All-Wheel Drive (AWD) System ......................... 2-23 All-Wheel-Drive Service Light ............................ 3-34 AM-FM Radio ................................................. 3-40 Antenna, Fixed Mast ....................................... 3-50 Anti-Lock Brake System (ABS) ........................... 4-7 Anti-Lock Brake, System Warning Light .............. 3-29 Appearance Care ............................................ 5-84 Aluminum Wheels ........................................ 5-90 Care of Safety Belts .................................... 5-87 Chemical Paint Spotting ............................... 5-91 Cleaning Exterior Lamps/Lenses .................... 5-88 Fabric/Carpet .............................................. 5-85 Finish Care ................................................. 5-88 Finish Damage ............................................ 5-91 Glass Surfaces ............................................ 5-87 Instrument Panel ......................................... 5-87 Interior Plastic Components ........................... 5-87 Leather ...................................................... 5-87 Sheet Metal Damage ................................... 5-91 Tires .......................................................... 5-90 Underbody Maintenance ............................... 5-91 Vehicle Care/Appearance Materials ................ 5-92 Vinyl .......................................................... 5-86 Washing Your Vehicle ................................... 5-88 Weatherstrips .............................................. 5-88 Windshield and Wiper Blades ........................ 5-89 Ashtrays ........................................................ 3-18 Audio System(s) ............................................. 3-39 AM-FM Radio ............................................. 3-40 Care of Your CD Player ............................... 3-50 Care of Your CDs ........................................ 3-50 Fixed Mast Antenna ..................................... 3-50 Radio with CD ............................................ 3-42 Rear Seat Audio (RSA) ................................ 3-46 Audio System(s) (cont.) Setting the Time for Radios with HR and MN Buttons ................................. 3-40 Setting the Time for Radios with the Set Button .............................................. 3-40 Theft-Deterrent Feature ................................ 3-48 Understanding Radio Reception ..................... 3-50 Automatic Headlamp System ............................ 3-16 Automatic Transmission Fluid .......................................................... 5-23 Operation ................................................... 2-20 Battery .......................................................... 5-42 Run-Down Protection ................................... 3-17 Before Leaving on a Long Trip ......................... 4-20 Bench Seat .................................................... 1-11 Brake Anti-Lock Brake System (ABS) ........................ 4-7 Emergencies ................................................ 4-8 Parking ...................................................... 2-23 System Inspection ....................................... 6-29 System Warning Light .................................. 3-28 Brakes .......................................................... 5-38 Braking ........................................................... 4-6 Braking in Emergencies ..................................... 4-8 Break-In, New Vehicle ..................................... 2-16 Bucket Seats, Rear ......................................... 1-17 Bulb Replacement ........................................... 5-50 Front Turn Signal and Parking Lamps ............. 5-54 Halogen Bulbs ............................................ 5-50 Replacement Bulbs ...................................... 5-56 Taillamps, Turn Signal, Stoplamps and Back-up Lamps ........................................ 5-55 Buying New Tires ........................................... 5-67 California Fuel .................................................. 5-6 Canadian Owners ................................................ ii Capacities and Speciﬁcations .......................... 5-101 Carbon Monoxide ........................... 2-26, 4-23, 4-34 Care of Safety Belts ................................................ 5-87 Your CD Player ........................................... 3-50 Your CDs ................................................... 3-50 Center Rear Passenger Position, Safety Belts ..... 1-34 Chains, Tire ................................................... 5-71 Charging System Light .................................... 3-27 Check Engine Light ............................................... 3-30 Gages Warning Light ................................... 3-35 Checking Things Under the Hood ...................... 5-10 Chemical Paint Spotting ................................... 5-91 Child Restraints Child Restraint Systems ............................... 1-46 Infants and Young Children ........................... 1-40 Child Restraints (cont.) Lower Anchorages and Top Tethers for Children (LATCH System) .......................... 1-54 Older Children ............................................. 1-38 Securing a Child Restraint Designed for the LATCH System ................................... 1-56 Securing a Child Restraint in a Center Rear Seat Position ......................... 1-58 Securing a Child Restraint in a Rear Outside Seat Position ........................ 1-57 Securing a Child Restraint in the Right Front Seat Position .......................... 1-60 Top Strap ................................................... 1-50 Top Strap Anchor Location ............................ 1-52 Where to Put the Restraint ........................... 1-49 Cigarette Lighter ............................................. 3-18 Cleaning Aluminum Wheels ........................................ 5-90 Exterior Lamps/Lenses ................................. 5-88 Fabric/Carpet .............................................. 5-85 Finish Care ................................................. 5-88 Glass Surfaces ............................................ 5-87 Instrument Panel ......................................... 5-87 Interior Plastic Components ........................... 5-87 Leather ...................................................... 5-87 Tires .......................................................... 5-90 Underbody Maintenance ............................... 5-91 Vinyl .......................................................... 5-86 Washing Your Vehicle ................................... 5-88 Cleaning (cont.) Weatherstrips .............................................. 5-88 Windshield and Wiper Blades ........................ 5-89 Climate Control System ................................... 3-19 Outlet Adjustment ........................................ 3-21 Rear Air Conditioning System ........................ 3-22 Rear Heating System ................................... 3-21 Comfort Guides, Rear Safety Belt ..................... 1-35 Compact Spare Tire ........................................ 5-84 Control of a Vehicle .......................................... 4-5 Convenience Net ............................................ 2-38 Coolant Engine Temperature Gage ............................ 3-29 Heater, Engine ............................................ 2-19 Cooling System .............................................. 5-30 Cruise Control Lever ....................................... 3-11 Customer Assistance Information Courtesy Transportation .................................. 7-8 Customer Assistance for Text Telephone (TTY) Users ............................... 7-4 Customer Assistance Offices ........................... 7-4 Customer Satisfaction Procedure ..................... 7-2 GM Mobility Reimbursement Program ............... 7-6 Reporting Safety Defects to General Motors ........................................ 7-12 Reporting Safety Defects to the Canadian Government .............................. 7-11 Reporting Safety Defects to the United States Government ......................... 7-11 Customer Assistance Information (cont.) Roadside Assistance Program ......................... 7-6 Service Publications Ordering Information ........ 7-12 Driving (cont.) Rocking Your Vehicle to Get it Out ................. 4-28 Winter ........................................................ 4-23 Daytime Running Lamps .................................. 3-15 Defensive Driving ............................................. 4-2 Doing Your Own Service Work ........................... 5-4 Dome Lamps ................................................. 3-16 Door Locks .......................................................... 2-6 Power Door Locks ......................................... 2-7 Programmable Automatic Door Locks ............... 2-7 Rear Doors ................................................. 2-11 Sliding Side Door .......................................... 2-8 Driver Position, Safety Belt ..................................... 1-23 Driver Information Center (DIC) ......................... 3-37 Driving At Night ..................................................... 4-14 City ........................................................... 4-18 Defensive ..................................................... 4-2 Drunken ....................................................... 4-3 Freeway ..................................................... 4-19 Hill and Mountain Roads .............................. 4-21 In Rain and on Wet Roads ........................... 4-15 Electrical System Engine Add-On Equipment ...................................... 5-94 Fuses and Circuit Breakers ........................... 5-95 Headlamp Wiring ......................................... 5-94 Instrument Panel Fuse Block ......................... 5-96 Power Windows and Other Power Options ...... 5-94 Underhood Fuse Block ................................. 5-98 Windshield Wiper Fuses ............................... 5-94 Air Cleaner/Filter ......................................... 5-21 Battery ....................................................... 5-42 Check and Service Engine Soon Light ............ 3-30 Coolant ...................................................... 5-26 Coolant Heater ............................................ 2-19 Coolant Temperature Gage ........................... 3-29 Cooling System Inspection ............................ 6-28 Cover ........................................................ 5-17 Engine Compartment Overview ...................... 5-12 Exhaust ..................................................... 2-26 Fan Noise .................................................. 5-35 Fuel Regulator ............................................ 2-19 Engine (cont.) Oil ............................................................. 5-13 Overheating ................................................ 5-28 Starting ...................................................... 2-18 Entry Lighting ................................................. 3-17 Event Data Recorders (EDR) ............................ 7-10 Exit Lighting ................................................... 3-17 Extender, Safety Belt ....................................... 1-37 Exterior Lamps ............................................... 3-14 Filter Engine Air Cleaner ...................................... 5-21 Finish Damage ............................................... 5-91 Fixed Mast Antenna ........................................ 3-50 Flash-to-Pass ................................................... 3-8 Flat Tire ........................................................ 5-71 Flat Tire, Changing ......................................... 5-72 Flat Tire, Storing ............................................. 5-82 Fluid Automatic Transmission ................................ 5-23 Power Steering ........................................... 5-36 Windshield Washer ...................................... 5-37 Front Axle ...................................................... 5-49 ............................................................... 5-5 Fuel Additives ...................................................... 5-6 California Fuel .............................................. 5-6 Filling a Portable Fuel Container .................... 5-10 Fuses Gage Fuel (cont.) Filling Your Tank ........................................... 5-8 Fuels in Foreign Countries .............................. 5-7 Gage ......................................................... 3-36 Gasoline Octane ........................................... 5-5 Gasoline Speciﬁcations .................................. 5-5 Low Warning Light ....................................... 3-36 Regulator ................................................... 2-19 System Inspection ....................................... 6-28 Fuses and Circuit Breakers ........................... 5-95 Instrument Panel Fuse Block ......................... 5-96 Underhood Fuse Block ................................. 5-98 Windshield Wiper ......................................... 5-94 Check Gages Warning Light .......................... 3-35 Engine Coolant Temperature ......................... 3-29 Fuel .......................................................... 3-36 Oil Pressure ............................................... 3-33 Speedometer .............................................. 3-25 Voltmeter Gage ........................................... 3-27 Garage Door Opener ....................................... 2-29 Gasoline Octane ........................................................ 5-5 Speciﬁcations ............................................... 5-5 GM Mobility Reimbursement Program .................. 7-6 H Hazard Warning Flashers ................................... 3-6 Head Restraints ............................................... 1-6 Headlamp Wiring ............................................ 5-94 Headlamps Automatic Headlamp System ......................... 3-16 Bulb Replacement ....................................... 5-50 Daytime Running Lamps ............................... 3-15 Flash-to-Pass ............................................... 3-8 Front Turn Signal and Parking Lamps ............. 5-54 Halogen Bulbs ............................................ 5-50 Headlamps and Sidemarker Lamps ................ 5-50 High/Low Beam Changer ................................ 3-8 On Reminder .............................................. 3-14 Headlamps and Sidemarker Lamps ................... 5-50 Heater ........................................................... 3-19 Highbeam On Light ......................................... 3-34 Highway Hypnosis ........................................... 4-21 Hill and Mountain Roads .................................. 4-21 HomeLink® Transmitter .................................... 2-29 HomeLink® Transmitter, Programming ................ 2-30 Hood Checking Things Under ................................ 5-10 Release ..................................................... 5-11 Horn ............................................................... 3-6 How to Use This Manual ...................................... ii How to Wear Safety Belts Properly ................... 1-23 Ignition Positions ............................................. 2-17 Infants and Young Children, Restraints ............... 1-40 Inﬂation -- Tire Pressure .................................. 5-64 Inspection Brake System ............................................. 6-29 Engine Cooling System ................................ 6-28 Exhaust System .......................................... 6-28 Fuel System ............................................... 6-28 Part C - Periodic Maintenance ....................... 6-28 Steering, Suspension and Front Drive Axle Boot and Seal .................................. 6-28 Throttle System ........................................... 6-29 Transfer Case and Front Axle (All-Wheel Drive) ...................................... 6-29 Instrument Panel Brightness .................................................. 3-16 Cluster ....................................................... 3-24 Overview ..................................................... 3-4 Jump Starting ................................................. 5-42 K Keyless Entry System ....................................... 2-3 Keys ............................................................... 2-2 Labelling, Tire Sidewall .................................... 5-59 Lamps Battery Run-Down Protection ......................... 3-17 Dome ........................................................ 3-16 Exterior ...................................................... 3-14 LATCH System Child Restraints ........................................... 1-54 Securing a Child Restraint Designed for the LATCH System .............................. 1-56 Latches, Seatback ............................................ 1-6 Light Airbag Readiness ........................................ 3-26 Anti-Lock Brake System Warning ................... 3-29 Brake System Warning ................................. 3-28 Charging System ......................................... 3-27 Check Gages Warning ................................. 3-35 Light (cont.) Highbeam On ............................................. 3-34 Low Fuel Warning ....................................... 3-36 Malfunction Indicator .................................... 3-30 Safety Belt Reminder ................................... 3-25 Security ..................................................... 3-34 Service All-Wheel-Drive ................................ 3-34 Tow/Haul Mode ........................................... 3-35 Lighting Entry ......................................................... 3-17 Exit ........................................................... 3-17 Locking Rear Axle ............................................ 4-8 Locks Door ........................................................... 2-6 Power Door .................................................. 2-7 Programmable Automatic Door Locks ............... 2-7 Long Trip/Highway Scheduled Maintenance ........ 6-16 Loss of Control ............................................... 4-12 Low Fuel Warning Light ................................... 3-36 Luggage Carrier .............................................. 2-38 Lumbar Manual Controls ............................................ 1-4 Maintenance Schedule (cont.) Part E - Maintenance Record ........................ 6-31 Selecting the Right Schedule .......................... 6-5 Short Trip/City Scheduled Maintenance ............. 6-7 Steering, Suspension and Front Drive Axle Boot and Seal Inspection ................... 6-28 Throttle System Inspection ............................ 6-29 Transfer Case and Front Axle (All-Wheel Drive) Inspection ....................... 6-29 Using Your ................................................... 6-4 Your Vehicle and the Environment ................... 6-2 Malfunction Indicator Light ................................ 3-30 Manual Lumbar Controls .................................... 1-4 Manual Seats ................................................... 1-3 Manual Windows ............................................ 2-14 Mirrors Manual Rearview Mirror ................................ 2-28 Outside Convex Mirror ................................. 2-29 Outside Manual Mirror .................................. 2-28 Outside Power Mirrors .................................. 2-28 MyGMLink.com ................................................ 7-4 Maintenance, Normal Replacement Parts .......... 5-102 Maintenance Schedule At Each Fuel Fill ......................................... 6-24 At Least Once a Month ................................ 6-24 At Least Once a Year .................................. 6-25 At Least Twice a Year .................................. 6-24 Brake System Inspection .............................. 6-29 Engine Cooling System Inspection ................. 6-28 Exhaust System Inspection ........................... 6-28 Fuel System Inspection ................................ 6-28 How This Section is Organized ....................... 6-3 Introduction .................................................. 6-2 Long Trip/Highway Scheduled Maintenance ..... 6-16 Maintenance Requirements ............................. 6-2 Part A - Scheduled Maintenance Services ......... 6-4 Part B - Owner Checks and Services ............. 6-24 Part C - Periodic Maintenance Inspections ...... 6-28 Part D - Recommended Fluids and Lubricants ............................................... 6-29 N New Vehicle Break-In ...................................... 2-16 Normal Maintenance Replacement Parts ........... 5-102 Odometer ...................................................... 3-25 Odometer, Trip ............................................... 3-25 Off-Road Recovery .......................................... 4-11 Oil Engine ....................................................... 5-13 Pressure Gage ............................................ 3-33 Older Children, Restraints ................................ 1-38 Online Owner Center ........................................ 7-4 Other Warning Devices ...................................... 3-6 Outlet Adjustment ............................................ 3-21 Outside Convex Mirror ............................................. 2-29 Manual Mirror ............................................. 2-28 Power Mirrors ............................................. 2-28 Overhead Console .......................................... 2-35 Owners, Canadian ............................................... ii Park (P) Parking Shifting Into ................................................ 2-24 Shifting Out of ............................................ 2-25 Brake ........................................................ 2-23 Over Things That Burn ................................. 2-26 Part A - Scheduled Maintenance Services ............ 6-4 Part B - Owner Checks and Services ................ 6-24 Part C - Periodic Maintenance Inspections .......... 6-28 Part D - Recommended Fluids and Lubricants .... 6-29 Part E - Maintenance Record ........................... 6-31 Passing ......................................................... 4-11 Passlock® ...................................................... 2-16 Power Accessory Outlets ........................................ 3-17 Door Locks .................................................. 2-7 Electrical System ......................................... 5-94 Retained Accessory (RAP) ............................ 2-18 Seat ............................................................ 1-3 Steering Fluid ............................................. 5-36 Windows .................................................... 2-15 Programmable Automatic Door Locks .................. 2-7 Programming the HomeLink® Transmitter ........... 2-30 Questions and Answers About Safety Belts ......... 1-22 Radiator Pressure Cap .................................... 5-28 Radios .......................................................... 3-39 AM-FM Radio ............................................. 3-40 Care of Your CD Player ............................... 3-50 Care of Your CDs ........................................ 3-50 Radio with CD ............................................ 3-42 Rear Seat Audio .......................................... 3-46 Setting the Time for Radios with HR and MN Buttons ................................. 3-40 Setting the Time for Radios with the Set Button .............................................. 3-40 Theft-Deterrent ............................................ 3-48 Understanding Reception .............................. 3-50 Rear Air Conditioning System ........................... 3-22 Rear Axle ...................................................... 5-48 Locking ........................................................ 4-8 Rear Doors .................................................... 2-11 Rear Heating System ...................................... 3-21 Rear Safety Belt Comfort Guides ...................... 1-35 10 Rear Seat Audio (RSA) .................................... 3-46 Rear Seat Operation ......................................... 1-7 Rear Seat Passengers, Safety Belts .................. 1-31 Rearview Mirrors ............................................. 2-28 Reclining Seatbacks .......................................... 1-4 Recreational Vehicle Towing ............................. 4-34 Remote Keyless Entry System ............................ 2-3 Remote Keyless Entry System, Operation ............ 2-4 Removing the Flat Tire and Installing the Spare Tire .................................................. 5-76 Removing the Spare Tire and Tools ................... 5-73 Replacement Bulbs ......................................... 5-56 Reporting Safety Defects Canadian Government .................................. 7-11 General Motors ........................................... 7-12 United States Government ............................ 7-11 Restraint System Check Checking Your Restraint Systems ................... 1-70 Replacing Restraint System Parts After a Crash .......................................... 1-71 Restraint Systems Checking .................................................... 1-70 Replacing Parts ........................................... 1-71 Retained Accessory Power (RAP) ...................... 2-18 Right Front Passenger Position, Safety Belts ...... 1-31 Roadside Assistance Program ....................................... 7-6 Rocking Your Vehicle to Get it Out .................... 4-28 Running Your Engine While You Are Parked ....... 2-27 Safety Belt Safety Belts Reminder Light ............................................ 3-25 Care of ...................................................... 5-87 Center Rear Passenger Position .................... 1-34 Driver Position ............................................ 1-23 How to Wear Safety Belts Properly ................ 1-23 Questions and Answers About Safety Belts ..... 1-22 Rear Safety Belt Comfort Guides for Children and Small Adults ......................... 1-35 Rear Seat Passengers ................................. 1-31 Right Front Passenger Position ...................... 1-31 Safety Belt Extender .................................... 1-37 Safety Belt Use During Pregnancy ................. 1-31 Safety Belts Are for Everyone ....................... 1-18 Shoulder Belt Height Adjuster ........................ 1-30 Safety Warnings and Symbols .............................. iii Seatback Latches ............................................. 1-6 Seats Bench Seat ................................................ 1-11 Bucket Seats, Rear ...................................... 1-17 Head Restraints ............................................ 1-6 Manual ........................................................ 1-3 Manual Lumbar ............................................. 1-4 Power Seat .................................................. 1-3 Rear Seat Operation ...................................... 1-7 Reclining Seatbacks ...................................... 1-4 Seatback Latches .......................................... 1-6 Securing a Child Restraint Center Rear Seat Position ............................ 1-58 Designed for the LATCH System ................... 1-56 Rear Outside Seat Position ........................... 1-57 Right Front Seat Position .............................. 1-60 Security Light ................................................. 3-34 Selecting the Right Schedule, Maintenance .......... 6-5 Service ........................................................... 5-3 Adding Equipment to the Outside of Your Vehicle .............................................. 5-5 All-Wheel-Drive Light .................................... 3-34 Doing Your Own Work ................................... 5-4 Engine Soon Light ....................................... 3-30 Publications Ordering Information ................... 7-12 Servicing Your Airbag-Equipped Vehicle .............. 1-69 11 Setting the Time Radios with HR and MN Buttons ................... 3-40 Radios with the Set Button ........................... 3-40 Sheet Metal Damage ....................................... 5-91 Shifting Into Park (P) ....................................... 2-24 Shifting Out of Park (P) ................................... 2-25 Short Trip/City Scheduled Maintenance ................ 6-7 Shoulder Belt Height Adjuster ........................... 1-30 Signals, Turn and Lane-Change .......................... 3-7 Sliding Side Door ............................................. 2-8 Spare Tire Installing .................................................... 5-76 Removing ................................................... 5-73 Storing ....................................................... 5-82 Speciﬁcations, Capacities ............................... 5-101 Speedometer .................................................. 3-25 Starting Your Engine ....................................... 2-18 Steering .......................................................... 4-9 Steering, Suspension and Front Drive Axle Boot and Seal Inspection ....................... 6-28 Steering Wheel, Tilt Wheel ................................. 3-6 Storage Areas ................................................ 2-33 Convenience Net ......................................... 2-38 Luggage Carrier .......................................... 2-38

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2005 Chevrolet Astro Owners Manual